Eurotherm 2216e Owner's manual

Installation and Operation Handbook Contents
2216e Controller Handbook Part No. HA026639 Issue 2.0 Oct -00 a-1
MODEL 2216e
TEMPERATURE CONTROLLER
INSTALLATION AND OPERATION HANDBOOK
Contents Page
Chapter 1 OPERATION 1-1
1.1 FRONT PANEL LAYOUT................................................................1-2
1.2 GETTING STARTED .......................................................................1-4
1.2.1 Viewing The Process Value and Setpoint............................................1-4
1.2.2 To Adjust The Setpoint ........................................................................1-4
1.2.3 Viewing The Display Units...................................................................1-5
1.2.4 Use Of The “SCROLL” Button .......................................................1-5
1.2.5 Use Of The ‘PAGE’ Button .............................................................1-6
PARAMETER LISTS.................................................................................1-7
1.4 MANUAL OR AUTOMATIC CONTROL..........................................1-8
1.4.1 Selecting Auto/Manual Operation........................................................1-8
1.4.2 How To Manually Adjust Output Power ...............................................1-9
1.5 SUMMARY.......................................................................................1-9
1.6 SETPOINT 1 OR SETPOINT 2......................................................1-10
1.6.1 To Select Setpoint 1 or Setpoint 2.....................................................1-10
1.7 RAMP DWELL FUNCTION ...........................................................1-11
1.7.1 To Set up a Ramp/Time Program......................................................1-11
1.7.2 To Run the Program ..........................................................................1-12
1.7.3 Power Failure During Program Run...................................................1-12
1.8 LOCATION OF PARAMETERS - BLOCK DIAGRAM ..................1-13
1.9 NAVIGATION DIAGRAM
(Part A) ..................................................1-14
NAViGATION Diagram
(Part B) ..............................................................1-15
1.10 PARAMETER TABLES..............................................................1-16
1.10.1 HOME Display................................................................................1-16
1.10.2 Alarm List.......................................................................................1-17
1.10.3 Autotune List..................................................................................1-17
1.10.4 PID List...........................................................................................1-18
1.10.5 Setpoint List ...................................................................................1-19
1.10.6 Input List.........................................................................................1-20
1.10.7 On/Off List......................................................................................1-20
1.10.8 Output List......................................................................................1-21
1.10.9 Communications List......................................................................1-21
1.10.10 Access List.....................................................................................1-21

Contents Installation and Operation Handbook
a-2 2216e Controller Handbook Part No. HA026639 Issue 2.0 Oct -00
1.11 ALARMS.....................................................................................1-22
1.11.1 Types of Alarm Used in the 2200...................................................1-22
1.12 ALARM RELAY OUTPUT ..........................................................1-23
1.12.1 SETTING ALARM LEVELS............................................................1-24
1.12.2 ALARM INDICATION AND ACKNOWLEDGEMENT .....................1-25
1.12.3 DIAGNOSTIC ALARMS .................................................................1-26
Chapter 2 INSTALLATION 2-1
2.1 INSTRUMENT LAYOUT..................................................................2-2
2.1.1 Outline dimensions Model 2216e ........................................................2-3
2.2 INTRODUCTION..............................................................................2-4
2.2.1 Controller labels...................................................................................2-4
2.3 MECHANICAL INSTALLATION......................................................2-4
2.3.1 Unplugging and plugging-in the controller...........................................2-4
2.4 WIRING............................................................................................2-5
2.4.1 Wire Sizes...........................................................................................2-5
2.4.2 Wiring connections..............................................................................2-5
2.4.3 Sensor input connections....................................................................2-6
2.4.4 Outputs 1 and 2 connections...............................................................2-6
2.5 PDS MODES....................................................................................2-7
2.6 SNUBBERS.....................................................................................2-7
2.7 TYPICAL SINGLE LOOP WIRING DIAGRAM................................2-8
2.8 COMMUNICATION CONNECTIONS..............................................2-9
2.8.1 Wiring of EIA-485 serial communication links...................................2-10
2.9 DEVICENET WIRING TO SERIES 2200E CONTROLLERS........2-11
2.9.1 DeviceNet Terminal Functions ..........................................................2-11
2.9.2 Wiring Interconnections for DeviceNet Communications..................2-12
Chapter 3 ACCESS LEVELS 3-1
3.1 THE DIFFERENT ACCESS LEVELS..............................................3-2
3.2 SELECTING AN ACCESS LEVEL..................................................3-3
3.1.1 Returning to Operator Level................................................................3-5
3.3 EDIT LEVEL.....................................................................................3-5
3.1.2 Setting operator access to a parameter ..............................................3-5
3.1.3 Hiding or revealing a complete list.......................................................3-6
3.1.4 Promoting a parameter........................................................................3-6

Installation and Operation Handbook Contents
2216e Controller Handbook Part No. HA026639 Issue 2.0 Oct -00 a-3
4. Chapter 4 TUNING 4-1
4.1. WHAT IS TUNING? .........................................................................4-2
4.2. AUTOMATIC TUNING.....................................................................4-3
4.2.1. Heating and Cooling Output Cycle Times............................................4-3
4.3. HOW TO TUNE................................................................................4-4
4.3.1. Typical automatic tuning cycle.............................................................4-5
4.3.2. Calculation of the cutback values........................................................4-5
4.4. MANUAL TUNING...........................................................................4-6
4.4.1. Setting the cutback values...................................................................4-7
4.4.2. Integrating action and manual reset ....................................................4-8
4.4.3. Automatic droop compensation (Adc)..................................................4-8
5. Chapter 5 CONFIGURATION 5-1
5.1 SELECTING CONFIGURATION LEVEL 5-2
5.2 SELECTING A CONFIGURATION PARAMETER 5-3
5.3 LEAVING CONFIGURATION LEVEL 5-3
5.4 STEPS INVOLVED IN CONFIGURING A CONTROLLER 5-3
5.5 NAVIGATION DIAGRAM
(PART A) 5-4
5.6NAVIGATION DIAGRAM
(PART B) 5-5
5.7 CONFIGURATION PARAMETER TABLES 5-6
5.8 CONFIGURATION OF DIGITAL COMMUNICATIONS ………… 5-14
5.8.1. To Configure the Function and Baud Rate…………………………… 5-14
5.8.2. To Set Instrument Address…………………………………………… 5-15
5.9 DEVICENET…………………………………………………………… 5-15
5.9.1. The EDS File…………………………………………………………… 5-15
5.9.2. ODVA Compliance………………………………………………… … 5-15
6 Chapter 6 USER CALIBRATION.....................................6-1
6.8 WHAT IS THE PURPOSE OF USER CALIBRATION?...................6-2
6.9 USER CALIBRATION ENABLE......................................................6-3
6.10 SINGLE POINT CALIBRATION...................................................6-4
6.11 TWO POINT CALIBRATION........................................................6-5
6.12 CALIBRATION POINTS AND CALIBRATION OFFSETS...........6-6

Contents Installation and Operation Handbook
a-4 2216e Controller Handbook Part No. HA026639 Issue 2.0 Oct -00
7 Chapter 7 ALARM CONFIGURATION.............................7-1
7.1 DEFINITION OF ALARMS AND EVENTS ......................................7-2
7.1.1 Types Of Alarms..................................................................................7-2
7.2 DIGITAL OUTPUT FUNCTIONS.....................................................7-4
7.3 STEP1 - CONFIGURING THE FOUR ‘SOFT’ ALARMS.................7-5
7.4 STEP 2 - ATTACHING AN ALARM TO A PHYSICAL OUTPUT....7-6
7.5 STEP 3 - GROUPING ALARMS ON A SINGLE OUTPUT..............7-7
7.6 STEP 4 - REMOVING ALARMS FROM AN OUTPUT....................7-7
8. Chapter 8 MOTORISED VALVE CONTROL .................8-1
8.1. PARAMETERS FOR MOTORISED VALVE CONTROL.................8-2
8.2. COMMISSIONING THE MOTORISED VALVE CONTROLLER.....8-2
8.2.1. Adjusting the minimum on-time ‘.6D#............................................8-2
8.3. MOTORISED VALVE APPLICATIONS...........................................8-3
8.3.1. Auto Tuning.........................................................................................8-3
8.3.2. Valve Positioner Set-up Table.............................................................8-3
Chapter 9 LOAD CURRENT MONITORING & DIAGNOSTICS
9.1 LOAD CURRENT MONITORING AND DIAGNOSTICS ................ 9-2
9.2 EXAMPLE WIRING DIAGRAM (MODE 1 & 2 OPERATION) ........ 9-3
9.3 OPERATION................................................................................... 9-4
To Read Load Current (mode 2 only)...............................................................9-4
9.3.2 To Display Load Current Continuously in the Lower Readout (mode 2
only) Error! Bookmark not defined.
9.3.3 Display Modes....................................................................................9-4
9.3.4 How Heater Alarms Are Displayed.....................................................9-5
9.4 TO SET THE ALARM TRIP LEVELS............................................. 9-6
9.5 RELAY OUTPUTS.......................................................................... 9-6
9.6 TO CONFIGURE PDS LOAD CURRENT DIAGNOSTICS............. 9-7
9.6.1 To Configure the Logic Module for PDS modes 1 or 2.......................9-7
To Configure Low and High Current Trip Alarms..............................................9-8
9.6.3 To Attach Soft Alarms To A Relay Output..........................................9-9
9.6.4 The Scaling Factor...........................................................................9-10
9.6.5 To Adjust The Scaling Factor...........................................................9-10

Installation and Operation Handbook Contents
2216e Controller Handbook Part No. HA026639 Issue 2.0 Oct -00 a-5
10 Chapter 10 RETRANSMISSION.................................10-1
10.1 WHAT IS RETRANSMISSION.................................................. 10-2
10.2 TO CONFIGURE RETRANSMISSION..................................... 10-3
10.3 SCALING RETRANSMITTED OUTPUT SIGNALS.................. 10-4
10.1.1 To Range Retransmitted Output 0........................................... 10-4
10.1.2 To Range Retransmitted Setpoint 0 or Process Variable 0; .. 10-5
10.1.3 To Range Retransmitted Error 55 ........................................... 10-5
Appendix A UNDERSTANDING THE ORDERING CODE A-1
Appendix B SAFETY and EMC INFORMATION B-1
This product is covered by one or more of the following US Patents:
5,484,206 and 5,793,754; Additional patents pending.
PDSIOis a registered trademark of Eurotherm.
INSTANT ACCURACY™, SSRx Load Doctor™ and SSRx Enhanced Load Doctor ™
are trademarks of Eurotherm.”

Contents Installation and Operation Handbook
a-6 2216e Controller Handbook Part No. HA026639 Issue 2.0 Oct -00
Symbols in Use In This Handbook
Useful information Button Operation
Caution, (refer to the
accompanying documents) Functional earth (ground) terminal
!
LG

Installation and Operation Handbook Operation
2216e Controller 1-1
Chapter 1 OPERATION
1.1 FRONT PANEL LAYOUT .................................................................. 2
1.2 GETTING STARTED.......................................................................... 4
1.2.1 Viewing The Process Value and Setpoint.............................................. 4
1.2.2 To Adjust The Setpoint........................................................................... 4
1.2.3 Viewing The Display Units...................................................................... 5
1.2.4 Use Of The “SCROLL” Button .......................................................... 5
1.2.5 Use Of The ‘PAGE’ Button ............................................................... 6
PARAMETER LISTS.................................................................................... 7
1.4 MANUAL OR AUTOMATIC CONTROL ............................................ 8
1.4.1 Selecting Auto/Manual Operation........................................................... 8
1.4.2 How To Manually Adjust Output Power.................................................. 9
1.5 SUMMARY......................................................................................... 9
1.6 SETPOINT 1 OR SETPOINT 2........................................................ 10
1.6.1 To Select Setpoint 1 or Setpoint 2........................................................ 10
1.7 RAMP DWELL FUNCTION.............................................................. 11
1.7.1 To Set up a Ramp/Time Program ........................................................ 11
1.7.2 To Run the Program............................................................................. 12
1.7.3 Power Failure During Program Run..................................................... 12
1.8 LOCATION OF PARAMETERS - BLOCK DIAGRAM..................... 13
1.9 NAVIGATION DIAGRAM
(Part A) .................................................... 14
NAViGATION Diagram
(Part B) ................................................................ 15
1.10 PARAMETER TABLES................................................................. 16
1.10.1 HOME Display .................................................................................. 16
1.10.2 Alarm List.......................................................................................... 17
1.10.3 Autotune List..................................................................................... 17
1.10.4 PID List............................................................................................. 18
1.10.5 Setpoint List...................................................................................... 19
1.10.6 Input List........................................................................................... 20
1.10.7 On/Off List......................................................................................... 20
1.10.8 Output List ........................................................................................ 21
1.10.9 Communications List........................................................................ 21
1.10.10 Access List ....................................................................................... 21
1.11 ALARMS ....................................................................................... 22
1.11.1 Types of Alarm Used in the 2200 ..................................................... 22
1.12 ALARM RELAY OUTPUT............................................................. 23
1.12.1 SETTING ALARM LEVELS............................................................... 24
1.12.2 ALARM INDICATION AND ACKNOWLEDGEMENT........................ 25
1.12.3 DIAGNOSTIC ALARMS.................................................................... 26

Operation Installation and Operation Handbook
1-2 2216e Controller
1.1 FRONT PANEL LAYOUT
Figure 1-1 Model 2216e front panel layout
Down
Button
Manual mode
Page
Button Scroll Button Up
Button
Remote Setpoint
Output 2
Upper readout
Lower readout
Output 1
Setpoint 2
active
Setpoint rate
limit active
D
D
OP1 OP2
2216e
SP2 REM
MAN
RUN
HOLD

Installation and Operation Handbook Operation
2216e Controller 1-3
Button or
indicator Name Explanation
OP1 Output 1 When lit, it indicates that heating output is on.
OP2 Output 2 When lit, it indicates that cooling output is on.
SP2 Setpoint 2 When lit, this indicates that Setpoint 2 has been
selected.
REM Remote Setpoint When lit, this indicates that the PDS remote
Setpoint input has been selected. ‘REM’ is also
used to indicate that user comms is active.
MAN Manual light When lit, it indicates that manual mode has been
selected
RUN Run light When lit, it indicates that Setpoint rate limit is
active.
Page button Press to select a new list of parameters.
Scroll button Press to select a new parameter in a list.
Down button Press to decrease a value in the lower readout.
Up button Press to increase a value in lower readout.
Figure 1-2 Controller buttons and indicators
For Valve Positioning, please refer to Appendix D ‘Motorised Valve Control
L

Operation Installation and Operation Handbook
1-4 2216e Controller
1.2 GETTING STARTED
Thank you for selecting the 2216e controller.
This section shows the principle of operation.
1.2.1 Viewing The Process Value and Setpoint
Install and wire up the controller in accordance with Chapter 2 and switch on. Following a 3
second self-test sequence, this is the display you will see,
Figure 1-3 The “Home Display”
The display may flash an alarm message. Refer to the Parameter Tables later in this
chapter for a complete list and meaning of the messages.
1.2.2 To Adjust The Setpoint
Figure 1-4 The lower readout shows the setpoint
After 2 seconds the lower readout will ‘blink’ indicating that the new value has been accepted.
For everyday use you may not need to do anymore than this.
G
HPress and hold to
increase temperature
Press and hold to
decrease temperature
D
D
OP1
OP2
SP2
Rem
Output 1 Actual Temperature (Process Value)
Output 2
Required Temperature (Setpoint)
D
D
OP1
OP2
SP2
Rem
L

Installation and Operation Handbook Operation
2216e Controller 1-5
1.2.3 Viewing The Display Units
Figure 1.5 Pressing or will flash the display units for 0.5 secs
If you get lost, pressing and together will return you to the Home display
1.2.4 Use Of The “SCROLL” Button
Pressing the scroll button will display the output power level. Continued pressing will
display further parameters in the operator scroll list.
Figure 1-6 Upper readout is parameter name. Lower is value
Keep pressing to return to the
Home display or select further
parameters (if available)
2nd press
3rd press
Output
Actual output level %
0
D
Manual/Auto
Actual state
,B
96/
Display Units


Degrees Centigrade

 Degrees Farenheit

' Degrees Kelvin
No units - Linear inputs
Momentarily
press either
button
G
G
0.5 sec. D


D
D
L

Operation Installation and Operation Handbook
1-6 2216e Controller
1.2.5 Use Of The ‘PAGE’ Button
The “PAGE” button accesses parameter LISTS.
Parameters are settings in the instrument which, generally, can be changed by the user to suit
the process. Examples are: Alarms, Self Tune, etc. They are found under headings called
LISTS and a full set is given later in this chapter.
Figure 1-7 Press to choose a parameter list
The actual list headings may be longer or shorter than indicated above and you can
customise this for the operator’s convenience in EDIT level, Chapter 3.
Keep pressing to
select more list headings
1st press
0.2 sec.
D


D

3rd press
2nd press
)
 )O6
69.
 )O6
D
D
L

Installation and Operation Handbook Operation
2216e Controller 1-7
1.3 PARAMETER LISTS
Press to choose a LIST - “ALARMS” is a good one. This list allows you to set the alarm
trip levels. The parameters which appear in the list will vary according to the configuration of
your controller.
Figure 1-8 Choose a list. Press to select a parameter
If, at any time, no key is pressed within 45 seconds, the display will always return to
the “HOME” display.
A complete description of the parameter lists is given on page 1-14.
or to
change trip level
or to
change trip level
1st press
G
2nd press
0.2 sec.
D


D
D
There are 4 alarms in
the controller. The first
character is the alarm
number. The following
three letters indicate
alarm type as follows:
B) 
Full Scale Low
B# 
Full Scale High
B#O 
Deviation High
B)/ 
Deviation Low
B: 
Deviation Band
B)5
Low current
B#5
High current
Disabled alarms will not
be displayed.
Chapter 7 gives a full
description of alarms.
Alarm
List
Alarm 1
Now press
the SCROLL
button
2nd press
)
 )O6
BBB
 D
BBB
 D
Keep pressing
1. to scroll through further parameters
2. to return to list header
Alarm 2
L

Operation Installation and Operation Handbook
1-8 2216e Controller
1.4 MANUAL OR AUTOMATIC CONTROL
The controller can be used in two modes:
Automatic mode - in which the output power is automatically adjusted to hold the
temperature at the required value. The controller normally operates in this mode.
Manual mode - in which the output is manually adjusted by the Operator. In this mode the
‘MAN’ light will be on.
One other mode is available:
Remote setpoint - The setpoint is generated as an input signal from a master 2000 series
controller. In this mode the REM light is on.
1.4.1 Selecting Auto/Manual Operation
Figure 1-9 Auto/Manual select
or to select
2 sec. D


D
D
1st press
Output
Actual output level %
Manual/Auto
96/
automatic mode
+.
manual mode
2nd press
3rd press
0
 D
,B
 ,.
Keep pressing
to return to “HOME”
display

Installation and Operation Handbook Operation
2216e Controller 1-9
1.4.2 How To Manually Adjust Output Power
Figure 1-10 The “Home Display” in manual mode
1.5 SUMMARY
To step through list headers press the Page button until the required header is obtained
To step through parameters within a particular list press the Scroll button until the
required parameter is obtained
To change the value (or state) of a parameter press the Raise button or the
Lower button
The remainder of this chapter provides a complete list of all parameters available.
Actual Temperature (Process Value)
D
D
OP1 OP2
Output Power Demand
Manual Indicator on
MAN
G
HPress and hold to
increase power
Press and hold to
decrease power
Manual mode is generally used for test and commissioning purposes, take care
not to leave the controller in this mode since damage or personal injury could
occur.
L

Operation Installation and Operation Handbook
1-10 2216e Controller
1.6 SETPOINT 1 OR SETPOINT 2
The instrument has the facility to select two setpoints. This may be useful where it is required
to switch control between two different setpoints, for example, from an operating to a standby
condition, thus avoiding the necessity to change the setpoint manually each time.
1.6.1 To Select Setpoint 1 or Setpoint 2
This may be done in two ways:-
1. By an external switch or relay contact wired to a digital input
2. Through the front panel using the 0 list
Figure 1-11 To Select Setpoint 1 or 2
Press to
select
0
list
D
D
Setpoint
List
Press scroll
button to
)
0
 )O6
)
 0 Press or to
change between
0
and
0
When setpoint 2 is
selected the SP2 beacon
illuminates.

Installation and Operation Handbook Operation
2216e Controller 1-11
1.7 RAMP DWELL FUNCTION
The ramp dwell function is selected by turning the setpoint rate limit parameter 055 to a
value. It can be set to RUN in two ways:-
1. Through the front panel using the 0 list
2. By an external switch or relay contact wired to a digital input (Module 2 only) configured
for reset (56). When closed the program will reset. When open the program will run.
To run the program from the initial reset state, it is necessary to first close the switch then
open it.
The controller will then ramp from setpoint 1 to setpoint 2 at a rate set by the 055 parameter.
When the controller reaches setpoint 2 it can remain at this level for a timed period, using the
=* parameter.
At the end of the dwell period the action of the controller is determined by the End Type
parameter .D6.
1.7.1 To Set up a Ramp/Time Program
Set setpoint 1 to the value at which to start the ramp. Set setpoint 2 to the value which you
wish to ramp to. This is described in the previous section.
Now press until 055 is displayed
Figure 1-12 Ramp/Dwell Program
In Run mode the controller will ramp
from SP 1 to SP 2 at 20.0 units per
minute
Press scroll button to
=*
055
D
=*
 D
Press or to set the
SP ramp rate in units per minute
Press or to set the
dwell time in minutes
In Run mode the controller will dwell at
SP 2 for 60 minutes
Press scroll button to
.D6
.D6
56
Press or to choose
the action required at the end of
the dwell time
In Run mode the controller will reset at the
end of the dwell time.
Other choices are:-
#/)
The program will go into Hold
6@
The program will go into
standby
=*
The program will dwell for an
unlimited period

Operation Installation and Operation Handbook
1-12 2216e Controller
1.7.2 To Run the Program
In Full access level the Status of the program can be read as follows:-
A program may also be reset or run using an external switch contact if a digital input, in
Module 2, has been configured. See Configuration section.
Figure 1-13 To Run the Ramp/Dwell Program
1.7.3 Power Failure During Program Run
1. During Ramp. After return of power, the working setpoint will servo to the current PV
value, and the ramp continues to SP2 followed by the timed dwell.
2. During Dwell. After return of power the working setpoint will servo to PV, the ramp
continues to SP2 followed by full programmed dwell. In effect this causes the program to
restart.
Use the Hide, Reveal and Promote features to customise the display for a programmer.
See Chapter 3.
L
From the previous view,
press scroll button to
05/!
05/"
59.
Press or to
choose
59.
To reset the controller to start conditions, select
56
From the previous view,
press scroll button to
66
66
5,1

The status may be any one of the following:
5,1
Ramping from SP1 to SP2
=*
Dwelling at SP2
.
The program is complete.
If
.D6
=
56
,
.
will flash briefly
before changing to


The program is in the reset state

Installation and Operation Handbook Operation
2216e Controller 1-13
1.8 LOCATION OF PARAMETERS - BLOCK DIAGRAM
The controller consists of a number of internal function blocks connected together to create a
temperature controller. Each function block has a number of parameters found in lists to which
the user has access. The block diagram shows location of these parameters within the
controller.
Display
Parameters
Figure 1-14 Controller Block Diagram
Input PID
OP1
OP2
Error
SP
PLANT
INPUTS PLANT OUTPUTS
Heat
Cool
Autotune
Remote
SP
TCs
PRT
Pyrometer
mA. mV,
Volts
Relay,
Logic, triac,
mA, Volts
Set
p
oint
SP1/SP2
Timer
PV
0
List
0O
List
0
List
O0
List
69.
List
D
D
OP1 OP2
HOME List
For example
Output power
Setpoint
Auto/Manual
Control
Parameters
Digital
Comms
RS232
RS484
RS422
,
List
Digital Comms
Retrans-
mission mA,
Volts
OP
PV
Err
SP
Module 2
Logic I/P
logic input
on module
2 (if
configured)
Functions
listed in 2A
conf list
Relay
output Relay,
Logic, triac
Al
a
rm 1
Alarm 2
Al
a
rm
3
Alarm 4
Other
alarms
Normal
/Invert
OR
)
List
These are available in configuration level only
Alarms
Logic Input Retrans-mission

Operation Installation and Operation Handbook
1-14 2216e Controller
1.9 NAVIGATION DIAGRAM (PART A)
The navigation diagram shows a full list of
possible parameters. However, some may not
appear because they are dependent upon the
particular controller variant.
Figure 1.15a Navigation diagram
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