Evo REV 600 User manual

USER’S MANUAL
EVO REV 600 ELLIPTICAL TRAINER
MODEL NUMBER: REV 600
USER WEIGHT LIMITATION: 350lbs.
TOLL FREE CUSTOMER SERVICE NUMBER: 1.888.800.1167
SERIAL NUMBER (found on frame):

EVO REV 600 ELLIPTICAL TRAINER
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2
PREASSEMBLY
For future service or related questions:
Please staple your receipt and/or write in the name and phone number of the retail store where you purchased your EVO
Fitness Elliptical Trainer.
Name: ______________________________ Phone Number: ___________________ Receipt: ______________________
Open the boxes:
You are now ready to open the boxes of your new equipment. Make sure to inventory all of the parts that are included in the
boxes. Check the Parts List for a full count of the number of parts included for this product to be assembled properly. If you
are missing any parts or have any assembly questions call your local EVO dealer or contact us directly at 888-800-1167.
Gather your tools:
Before starting the assembly of your unit, make sure that you have gathered all the necessary tools you may require to
assemble the unit properly. Having all of the necessary equipment at hand will save time and make the assembly quick and
hassle-free.
Clear your work area:
Make sure that you have cleared away a large enough space to properly assemble the unit. Make sure the space is free
from anything that may cause injury during assembly. After the unit is fully assembled, make sure there is a comfortable
amount of free area around the unit for unobstructed operation.
Invite a friend:
Some of the assembly steps may require heavy lifting. It is recommended that you obtain the assistance of another person
when assembling this product.
User Weight Limitation:
Please note that there is a weight limitation for this product. If you weigh more than 350lbs. it is not recommended that
you use this product. Serious injury may occur if the user’s weight exceeds the limit shown here. This product is not
intended to support users whose weight exceeds this limit.

EVO REV 600 ELLIPTICAL TRAINER
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HARDWARE COMPARISON CHART
Hardware chart:
For your convenience, we have identified the hardware used in the assembly of this product. This chart is provided to help
you identify those items that may be unfamiliar to you.
NO. DESCRIPTION QTY.
30 20 x 91 x M14mm Bolt 2
74 M8 x 15mm Allen Head Bolt 13
78 M8 x 65mm Bolt 2
88 M14 Nut 2
91 8mm Curve Washer 10
95 4 x 19 Drill Head Screw 4
97 4 x 15mm Screw 4
98 M8 Cap Nut 2
104 M6 x 20mm Screw 2
105 M6 x 12mm Screw 7
A M14 Spanner 1
B 5mm Allen Key 1
C 8mm Allen Key 1
D 13/14mm Spanner 1
F Screw Driver 1
30 95 97
105
78
74
B
C
88 98
D
91
A
F
104
MILLIMETERS

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PARTS LIST
No. Description Qty. Order No. No. Description Qty. Order No.
1 Computer 1 REV600-001
30 20 x 91 x M14mm Bolt 2 REV600-030
2 Console Housing - Upper 1 REV600-002 31 Bearing 6804zz 4 REV600-031
3 Console Housing - Bottom 1 REV600-003 32 Level Adjusters 2 REV600-032
4 Accessory Tray Front Cover 1 REV600-004 33 Pedal Arm - Left 1 REV600-033
5 Side Upright - Left 1 REV600-005 34 Pedal Arm - Right 1 REV600-034
6 Side Upright - Right 1 REV600-006 35 C clips 2 REV600-035
7 Handrail - Left 1 REV600-007 36 Bearing 2202zz 2 REV600-036
8 Handrail - Right 1 REV600-008 37 Pedal Arm Bushing 2 REV600-037
9 Fixed Handle Bar End Cap 2 REV600-009 38 Metal Bushing 2 REV600-038
10 Action Handle Bar End Cap 2 REV600-010 39 Pedal Arm Rear Shaft 2 REV600-039
11 Action Handle Bar Shaft
Bushin
g
#1 2 REV600-011
40 Plastic Spacer 2 REV600-040
12 Action Handle Bar Shaft
Bushin
g
#2 2 REV600-012
41 Action Handle Bar Shaft 1 REV600-041
13 Action Handle Bar Cover 2 REV600-013 42 Upright 1 REV600-042
14 Action Handle Bar Front Cover 4 REV600-014 43 M3 x 15mm Screw 4 REV600-043
15 Bearing 6004zz 4 REV600-015 44 Rubber Ring 2 REV600-044
16 Action Handle Bar - Left 1 REV600-016 45 Accessory Tray 1 REV600-045
17 Action Handle Bar - Right 1 REV600-017 46 Electro-magnetic System
Bracket Fixin
g
Bolt 1 REV600-046
18 Pedal Arm Front Pivot Cover 4 REV600-018 47 Power Plate Bracket 1 REV600-047
19 Fixed Handle Bar Foam Grip 2 REV600-019 48 Electro-magnetic System 1 REV600-048
20 Action Handle Bar Foam Grip 2 REV600-020 49 Electro-magnetic System
Bracket 1 REV600-049
21 Hand Pulse Sensor with wire 2 REV600-021 50 Crank Disk Rubber Cap 2 REV600-050
22 Pedal Soft Cushion 2 REV600-022 51 Crank Disk 2 REV600-051
23 Pedal 2 REV600-023 52 Belt 1 REV600-052
24 Pedal Support Base 2 REV600-024 53 Aluminum Disk 1 REV600-053
25 Pedal Buffer Set 2 REV600-025 54 Flywheel 1 REV600-054
26 Bearing 608zz 8 REV600-026 55 3/4" Nut 2 REV600-055
27 Bushing 8 x 12mm 4 REV600-027 56 Flywheel Axle 1 REV600-056
28 Pedal Fixing Base 2 REV600-028 57 Flywheel Axle Fixing Plate 1 REV600-057
29 Pedal Cover 4 REV600-029 58 M5 x 8mm Screw 7 REV600-058

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PARTS LIST
No. Description Qty. Order No. No. Description Qty. Order No.
59 Side Upright Top Cover #1 2 REV600-059 89 M10 Nylon Nut 2 REV600-089
60 Side Upright Top Cover #2 2 REV600-060 90 M12 x 100mm Bolt 1 REV600-090
61 Crank Shaft 1 REV600-061
91 8mm Curve Washer 10 REV600-091
62 Chain Cover Support Tube 1 REV600-062 92 Hub 1 REV600-092
63 Bearing 6005zz 4 REV600-063
93 10mm Washer 2 REV600-093
64 Tension Wheel Bearing 6300zz 4 REV600-064 94 Tension Wheel Adjustment
Bolt 1 REV600-094
65 Tension Wheel Bracket 1 REV600-065 95 4 x 19 Drill Head Screw 14 REV600-095
66 Rear Stabilizer Cap 2 REV600-066 96 Accessory Tray Bracket 1 REV600-096
67 Flywheel Fan Pieces 1 REV600-067
97 4 x 15mm Screw 12 REV600-097
68 Caster 2 REV600-068
98 M8 Cap Nut 2 REV600-098
69 Top Cover 1 REV600-069
99 Base Frame 1 REV600-099
70 Front Cover - Left 1 REV600-070 100 Power Plate 1 REV600-100
71 Rear Cover - Left 1 REV600-071 101 Hub Holder 1 REV600-101
72 Rear Cover - Right 1 REV600-072 102 M4 x 15mm Screw 8 REV600-102
73 Front Cover - Right 1 REV600-073 103 Water Bottle Holder 1 REV600-103
74 M8 x 15mm Allen Head Bolt 31 REV600-074 104 M6 x 20mm Screw 2 REV600-104
75 M8 x 20mm Bolt 2 REV600-075 105 M6 x 12mm Screw 7 REV600-105
76 M8 x 90mm Allen Head Bolt 4 REV600-076 106 Console Back Cover 1 REV600-106
77 M6 x 15mm Bolt 2 REV600-077 107 M8 x 50mm Bolt 4 REV600-107
78 M8 x 65mm Bolt 2 REV600-078 108 Plastic Washer 2 REV600-108
79 M8 x 80mm Allen Head Bolt 2 REV600-079 109 Frame Rear Cover 1 REV600-109
80 Rubber Keypad 1 REV600-080
110 M12 x 70mm Bolt 1 REV600-110
81 M10 x 45mm Allen Head Bolt 2 REV600-081 111 #4 x 19 Screw 12 REV600-111
82 M10 x 45mm Bolt 2 REV600-082 112 Wire Harness - Lower 1 REV600-112
83 M6 x 20mm Allen Head Bolt 8 REV600-083 113 Wire Harness - Middle 1 REV600-113
84 M6 x 15mm Allen Head Bolt 2 REV600-084 114 Wire Harness - Upper 1 REV600-114
85 Plastic Fixing Insert 8 REV600-085 115 Hand Pulse Sensor Wire -
Middle 2 REV600-115
86 M6 Nylon Nut 10 REV600-086 116 Hand Pulse Sensor Wire -
U
pp
e
r
2 REV600-116
87 M8 Nylon Nut 4 REV600-087 117 Wire Harness - Top 1 REV600-117
88 M14 Nut 2 REV600-088
118 Hand Pulse Sensor Wire -
To
p
2 REV600-118

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PARTS DIAGRAM
A MAJORITY OF THE PARTS SHOWN HERE HAVE BEEN PREASSEMBLED AT THE FACTORY.
11
12
8
21
43
76
84
95
37 34
40 39 38 36 35
29 85
74
95
18 30 28
29
31
79
23
87
88 18
86
25
26 26
27
24
74
15
102
13
97
22
83
75
6
14
15
17
20
10
21
19
743
2974
36 33
40
39
38
37
35
84 85 95
12 97
15
22
76
27
29 28
95
25 87
24 26 26
23
75
74 86
83
30
31 18
5
88
18
13
79 14
102
97
97 14
15
11
16
20
10
21
21
9
1
9
19
2
3
4
106
80 103
86
45
96
105
74
74
42 41
44
44
74
104 77
97 105
78
98
91
91
98
113
59
60
59
60
85
85
108
108
95
95
115
21
115
21
116
114
113 115
114
116
115
116
117
118
116

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PARTS DIAGRAM
A MAJORITY OF THE PARTS SHOWN HERE HAVE BEEN PREASSEMBLED AT THE FACTORY.
58
95
95
58
95
95
74
112
91
91
91
74 74 74 74
84
58
110
90
92
101
107
62
55
50
50
47 100
109
49
65
82 93
94
64
51
63 63
89
48
46
99
52
70
54
61
53
89
73
68
81
66
66
71 69
68
81
72
51
56 57
91
32
111
111
95
67
111
111

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ASSEMBLY
STEP 1:
Remove the upper frame and lower frame of Elliptical Trainer from the carton as shown in FIG.1 and FIG.2.
First connect the Wire Harness - Lower (112) and Wire Harness – Middle (113).
Slide the Side Upright – Left (5) and Side Upright – Right (6) into the Base Frame (99) and secure with eight 8mm Curve
Washers (91) and eight M8 x 15mm Allen Head Bolts (74). Secure the Upright (42) to the Base Frame (99) using two M8 x
65mm Bolts (78), two 8mm Curve Washers (91) and two M8 Cap Nuts (98).
NOTE: Make sure the wire is recessed into the frame, do not trap the wire.
74
91
91
91
91
74
74
91
91
74
91
5
6
42 98
91
99 78
78
78 99
42
98
91
91
112
113
113
112
FIG.1 FIG.2
FIG.3
FIG.4

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ASSEMBLY
STEP 2:
Slide the 20 x 91 x M14mm Bolt (30) through the Pedal Arm – Right (34) and Action Handle Bar – Right (17) then secure
using one M14 Nut (88) as shown. Repeat the procedure on Pedal Arm – Left (33) and Action Handle Bar – Left (16).
17
34
BC
30
88
A
88
A
B30 C
17
34
16
33
88
30
FIG.5

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ASSEMBLY
STEP 3:
Attach the Pedal Arm Front Pivot Covers (18) into the ends of the Action Handle Bar – Right (17) and Pedal Arm – Right
(34). Repeat the procedure on the Pedal Arm – Left (33) and Action Handle Bar – Left (16).
18
18
33 16
17
34

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ASSEMBLY
STEP 4:
First connect the Wire Harness – Upper (114) to the Wire Harness – Middle (113) and Hand Pulse Sensor Wire – Upper
(116) to the Hand Pulse Sensor Wire – Middle (115) as shown in FIG 6.
Attach the Handrail – Left (7) to the Side Upright – Left (5) and secure using two M8 x 15mm Allen Head Bolts (74).
NOTE: Make sure all wires are recessed into the Upright, do not trap or pinch any of the wires.
74
7
5
113
114 116
115
FIG.6

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ASSEMBLY
STEP 5:
Connect the Hand Pulse Sensor Wire – Upper (116) and Hand Pulse Sensor Wire – Middle (115) as shown in FIG.8.
Attach the Handrail – Right (8) to Side Upright – Right (6) and secure using two M8 x 15mm Allen Head Bolts (74) as shown
in FIG.9. Then secure the Handrail – Left (7) to the Handrail – Right (8) with one M8 x 15mm Allen Head Bolt (74) as shown
in FIG.7.
NOTE: Make sure the wire is recessed into the Upright, do not trap or pinch the wire.
74
87
74
74
7
8
74
8
6
6
115
116
FIG.7
FIG.8
FIG.9

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ASSEMBLY
STEP 6:
Connect the Wire Harness – Top (117) to the Wire Harness – Upper (114) and the Hand Pulse Sensor Wires – Top (118) to
the Hand Pulse Sensor Wires – Upper (116) as shown in FIG 10.
Attach the Console Housing (1) to the Handrail – Left (7) and Handrail – Right (8). First fix the fringe of Accessory Tray (45)
to the Rubber Ring (44) on the Handrail – Left (7) and Handrail – Right (8) as shown in FIG.11. Then secure the Accessory
Tray Bracket (96) to the Handrail – Left (7) and Handrail – Right (8) with two M6 x 12mm Screws (105) as shown in FIG.12.
Secure the Console Housing (1) using two M6 x 20mm Screws (104) as shown in FIG.13.
NOTE: Make sure all wires are recessed into the Console Housing, do not trap or pinch any of the wires.
105
96
7
8
104
7
1
1
7
8
44
114
116
117 118
118
117
116
116
114
118
45
8
44
7FIG.11
FIG.12
FIG.10
FIG.13

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ASSEMBLY
STEP 7:
Attach the Accessory Tray Front Cover (4) to the Accessory Tray (45) with four M4 x 12mm Screws (97).
97
4
45
97
4
45
FIG.14

EVO REV 600 ELLIPTICAL TRAINER
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ASSEMBLY
STEP 8:
Attach the Console Back Cover (106) to the Console Housing – Bottom (3) with five M6 x 12mm Screws (105).
105
106
3
106
105
3
FIG.15

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ASSEMBLY
STEP 9:
Attach the Side Upright Top Cover #1 (59) and Side Upright Top Cover #2 (60) to the Side Upright – Left (5) and Side
Upright – Right (6) then secure using four #4 x 19 Drill Head Screws (95).
Congratulations your REV600 Elliptical Trainer has been fully assembled.
60
95
59
95
60 59
95
5
6
95

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LEVEL ADJUSTMENT
LEVEL ADJUSTMENT:
To adjust the levelers follow these instructions:
You will need someone to help you with this procedure, as you will need to tip elliptical trainer on its side.
Tip the elliptical trainer to the left/right. You will then see the LEVEL ADJUSTERS. These will need to be screwed either in
or out to level the elliptical trainer. Repeat for the other side. It may help to use a spirit level when adjusting the level on your
elliptical trainer.
LEVEL ADJUSTMENT

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TRANSPORT INSTRUCTION
TRANSPORT INSTRUCTIONS:
To transport your elliptical trainer simply lift the back end and roll it away to the desired location, as shown.

EVO REV 600 ELLIPTICAL TRAINER
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COMPUTER OPERATION
START STOP
ENTER
I
J
K
L
M
A
B
C
D
E
F
G
H
ENTER A B DOWN (FOR USER DATA SET UP)
START C D UP (FOR USER DATA SET UP)
MODE-1 E F PRESET PROGRAMS
LEVEL G H PROFILE
TARGET HEART RATE I J MODE-2
UP K L STOP
DOWN M

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COMPUTER OPERATION
DISPLAY FUNCTIONS:
There are 5 display areas to show all the necessary information prior to and during the workout.
LEVEL DISPLAY:
Shows from 1 to 16 resistance levels.
8 x 16 DOT MATRIX PROFILE DISPLAY:
Shows all operating instructions prior to the workout and shows all program profiles during the workout.
TARGET HEART RATE DISPLAY:
Shows the user TARGET HEART RATE% to monitor the body reaction and workout achievement. A minimum of 50% of the
user’s target heart rate must be detected before the LED bar will illuminate.
MODE 1 DISPLAY:
Displays and allows user to set age prior to using all programs.
Displays and allows user to set the METS for the METS (Rx) program.
Displays and allows user to set workout time prior to using all programs.
Displays TIME, RPM and PULSE during the workout. Press the MODE button to switch between the different
information to be displayed, or switch to SCAN to view all information.
MODE 2 DISPLAY:
Displays and allows the user to set weight prior to using all programs.
Displays the DISTANCE, SPEED, CALORIES and WATTS during the workout. Press the MODE button to switch between
the different information to be displayed or switch to SCAN to view all information.
COMPUTER OPERATION:
POWER ON:
Plug in the POWER CORD and set the power switch to ON. All the LED windows will light up and begin scanning. The Dot
Matrix will display and begin scrolling “SELECT-QUICK-START-OR-PROGRAM”. The other LED windows will show the
factory settings as follows:
LEVEL window display: “0”
MODE-1 window display (default AGE): ”35”, AGE LED light on.
MODE-2 window display (default WEIGHT): “150” lb, WEIGHT LED light on.
During the workout, press the STOP button twice to return to POWER ON status.
SLEEP MODE:
The computer will automatically enter SLEEP MODE if left idle for 5 minutes without any input in POWER ON status. When
the computer is in SLEEP MODE, press any button or pedal and the machine will return to POWER ON status.
PAUSE/STOP:
During the workout, press the STOP button or stop pedaling for 10 seconds to enter PAUSE status. The Dot Matrix display
will show “PAUSE”. All the figures on the console will be frozen. Press the START button or start pedaling to resume the
program and all the displays will continue the performance until the program finishes. If you leave the pedal stopped for over
3 minutes or press the STOP button twice, all the data will return to 0 and the computer will return to POWER ON status.
ENGLISH/METRIC CONVERSION:
The console display can show ENGLISH and METRIC information. The factory should have the proper setting on this for the
different markets. In case it needs to be converted between METRIC and ENGLISH readout, please follow the procedure
below:
1. Set the POWER SWITCH to ON. Press both the ENTER and STOP button at the same time and hold for 2 seconds. The
computer will sound one short beep and the Dot Matrix will display a scrolling “KM” or “ML”. KM is displayed for METRIC and
ML for ENGLISH.
2. Press the ENTER button to switch between METRIC/ENGLISH. Then press the STOP button to confirm the change and
return to the POWER ON status.