Resol DeltaSol ES User manual

DeltaSol®
ES
www.resol.de
Thanks for buying a RESOL.
Read this manual carefully to get the best perfomance from this unit.
RESOL DeltaSol®ES
Mounting
Connection
Handling
Fault localization
Examples

DeltaSol®ES
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Imprint:
This mounting- and operation manual including all
parts is copyrighted. Another use outside the copyright
requires the approval of RESOL - Elektronische
Regelungen GmbH. This especially applies for copies,
translations, micro films and the storage into electronic
systems.
Editor: RESOL - Elektronische Regelungen GmbH
Important notice:
We took a lot of care over the texts and drawings of
this manual and to the best of our knowledge and
consent. As faults can never be excluded, please note:
Your own calculations and plans under consideration of
the current norms and DIN-directions should only be
basis for your projects.We don´t offer a guarantee for
the completeness of the drawings and texts of this
manual - they only represent some examples. They can
only be used on own risk. No liability is assumed for
incorrect, incomplete or false information and the
resulting damages.
Errors an technical changes excepted.
Safety regulations:
Please read the following information carefully before
installing and operating the controller. In this way damage
to the solar system by wrong installation will be avoided.
Please observe that the mounting is adapted to the
characteristics of the building, that the local regulations
are respected and is conform with the technical rules.
DIN 4757, part 1
Solar heating systems wit hwater and water mixtures as heat
transfer medium; Demands to the safety realization.
DIN 4757, part 2
Solar heating systems with organic heat transfer medium; Demands
to safety realization.
DIN 4757, part 3
Solar heating systems; solar collectors; Meanings; safety regulations;
Testing of standstil temperature
DIN 4757, part 4
Solar thermal systems;solar collectors;determination of efficiency,
heat capacity and pressure loss.
In addition to that European standards are worked out:
PrEN 12975-1
Thermal solar systems and their components;collectors, part 1:
General demands.
PrEN 12975-2
Thermal solar systems and their components; collectors; part 2:
Test processes
PrEN 12976-1
Thermal solar systems and their components; prefabricated
systems, part 1: General demands.
PrEN 12976-2
Thermal solar systems and their components; prefabricated
systems, part 2:Test processes
PrEN 12977-1
Thermal solar systems and their components;Customer-designed
manufactured systems, part 1: General demands.
PrEN 12977-2
Thermal solar systems and their components;Customer-designed
manufactured systems, part 2: Test processes
PrEN 12977-3
Thermal solar systems and their components;Customer-designed
manufactured systems, part 3: Performance test of warm water
stores.
Contents
Imprint ...............................................................................2
Security devices .................................................................2
Technichal data and function survey ................................3
1. Installation ............................................................4
1.1 Mounting ................................................................................. 4
1.2 Electrical wiring .................................................................... 4
1.2.1 Connection survey ............................................................... 4
1.2.2 Actuators ................................................................................ 5
1.2.3 Bus............................................................................................. 5
1.2.4 Sensors .................................................................................... 6
1.2.5 Power connection ................................................................ 6
1.3 Allocation of terminals ....................................................... 7
1.3.1-30 Systems 1-30 ........................................................................... 7
2 Operation and function .................................... 22
2.1 Adjustment buttons ........................................................... 22
2.2 System monitoring display................................................ 22
2.2.1 Channel indication .............................................................. 22
2.2.2 Tool bar ................................................................................. 22
2.2.3 System screen ...................................................................... 23
2.3 Blinking codes ...................................................................... 23
2.3.1 System screen blinking codes ......................................... 23
2.3.2 LED blinking codes............................................................. 23
3. Commissioning .................................................. 24
4. Control parameter and indication channels ... 25
4.1 Channel overview ............................................................... 25
4.2.1-7 Indication channels ............................................................. 31
4.3.1-15 Adjustment channels.......................................................... 32
5. Tips for fault localization .................................. 37
5.1 Miscellaneous....................................................................... 38
6. Accessory ........................................................... 40

DeltaSol®ES
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155,0
220,0
202,0
12,0
62,0
Technical data
Housing: plastic, PC-ABS and PMMA
Protection type: IP 20 /
DIN 40 050
Environmental-temp.: 0 ... 40 °C
Size: 220 x 155 x 62 mm
Mounting: wall mounting, mounting
into patch-panels is possible
Display: multi-functional combined
display with illuminated background,
stored system sketches and
pictograms, a 4-digit alpha-numerical
16-segment display and a 4-digit
numerical 7-segment display as well
as a 2 coloured LED. The controller
can be equipped optionally with an
illuminated 4-digit LC-text display.
Operation: by 3 pushbuttons in
the front of the housing
• 30 basic solar systems selectable
• illuminataed system-monitoring
display
• pump speed control, solar opera-
ting hours counter and heat
quantity measurement
• 10 sensor inputs
• 6 relay outputs
• function control
• RESOL VBus®and
RS232-interface
Electrostatic discharge can
cause damages of electronic
components
Attention: high-voltaged
components
Functions: solar- and heating
controller with pre-programmed and
selectable system schemes, just as:
standard solar system, 2-store
systems, east-/west collectors, heating
circuit back-up, heat exchange
regulation, thermostatic after-heating,
solid hot fuel boilers, add-on
functions and options just as heat
quantity measurement, collector
cooling function, tube collector
special function, anti-freeze function,
minimum temperature limitation,
pump speed control, balancing of heat
quantity output, function control
according to BAW-guidelines.
Sensor inputs: 10 sensor inputs for
Pt1000, CS10, V40
Relay outputs: 6 relay outputs, 3 of
them for pup speed control
Bus: RESOL VBus, RS232
Power supply: 210 … 250 V~
Breaking capacity: 4 (1) A 250 V~
Dimensioning surge voltage:
2,5 kV
Effectiveness:
Typ 1.b / Typ 1.y
Degree of pollution 2
Scope of delivery:
1 x DeltaSol®ES
1 x accessory bag
2 x screws and dowels
4 x strain-relief and screws
1 x condenser 4,7 nF
Addistionally enclosed in the full kit:
2 x sensor FKP6
4 x sensor FRP6
!
ê
$
$

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4 (1) A 250V~
IP20
T40
GND
S1
S2
S3
S4
S5
S7
S6
S8
V40
CS10
Bus
VBusRS232
Sensors
RP-A
RP-M
RP-R
DeltaSol ES
floating relay
Schutzleiter-Sammelklemme
benutzen
Use PE Collective Block
T4A
Vor ÖffnenGerät spannungslos
schalten!
Isolate mains before removing
clamp-cover!
+
OK / Set
-
LN
R5
R4
R3
R2
R1
electromech.
relay
semi-conductor
relay
Netz / Mains
230V~
L'
Masse-Sammelklemme benutzen
Use the Ground Collective Terminal Block
!
Nullleiter-Sammelklemme
benutzen!
Use Neutral Conductor
Collective Block
N
1.1 Mounting
The unit must only be located internally. It is not suitable
for installation in hazardous locations and should not be
sited near to any electromagnetic field. The controller
must additionally be equipped with an all-polar gap of at
least 3 mm or with a gap according to the valid installaton
regulations, e.g. LS-switches or fuses. Please pay attention
to a separate laying of the cable lines and installation of
ac power supply.
1. Unscrew the cross-recessed screw of the cover and
remove it from the housing.
2. Mark the upper fastening point on the underground
and premount the enclosed dowel and screw.
3. Hang up the housing at the upper fastening point and
mark the lower fastening point on the underground
(hole pitch 135 mm), afterwards put the lower dowel.
4. Fasten the housing at the underground.
5. Connection is to be effected according to terminal
allocation.
6. The housing is to be closed properly.
1. Installation Warning!
Switch-off power supply before
opening the housing.
1.2 Electrical connection
VBus®
terminal block
ground wire terminal
block
net terminal
fuseT4 A
sensor terminal consumer terminals
sensor terminal block
RS232
1.2.1 Survey of electrical connections
hanging
fixation
display
pushbutton
can fuse T4A
cover
Push Push - locking device
push for opening
push for closing
locking screw
135 mm
144 mm

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RP-A
RP-M
RP-R
floating relay
R5
R4
R3
R2
R1
electromech.
relay
semi-conductor
relay
S8
V40
CS10
Bus
VBusRS232
RP-A
RP-M
floating
r
1.2.2 Actuators
(pumps, valves, etc.) The controller is equipped with 6 relays totally, to which
the consumers (actuators), just as pumps, valves and
auxiliary relays are to be conntected:
• The relays R1 ... R3 are semi-conductor relays,
appropriated for pump speed control as well:
R1 ... R3 = normally open contact R1 ... R3
N = neutral conductor N (terminal block)
PE = ground wire PE (terminal block)
• The relays R4 and R5 are electro-mecanic relays with
1 shutter:
R4, R5 = normally open contacts R4, R5
N = neutral conductor N (terminal block )
PE = ground wire PE (terminal block)
• The relay RP is a potential-free relay with change-over-
contact:
RP-M = middle contact RP
RP-A = normaly open contact RP
RP-R = break contact RP
RP switches parallel to R3 in all systems with afterheating
(SYS 3, 10, 12, 15, 19, 22, 25, 28) to provide a boiler
demand if necessary.
1.2.3 Data communication / Bus
The controller is equipped with two Bus-interfaces for data
communication:
1.) The RESOL VBus®for data communication with or
without power supply of external modules.
Connection is effected without any polarity to both
terminals marked „VBus“. One or more RESOL VBus
modules can be connected by this data-bus, e. g.:
• RESOL WMZ-M1, calorimeter module
• RESOL large displays
• RESOL data logger
2.) The interface RS232 for direct connection of a PC.
By means of the evaluation tool RSC (RESOL Service
Center Software) measured values and parameter of
the controller can be read-off, proccesed and
visualised.The software enables a convenient function
control of the system (for further informationen please
see page 40).
RS232-connection
RJ45-bush
RESOLVBus
connection terminals
Pleae note:
the relays R1 up to R3 are designed for pump speed
control as semi-conductor relays.They need a minimum
load of 20 W (power consumption of the consumer) for
perfect functioning. In case that auxiliary relays, motor
valves, etc. the enclosed condensor must be parallely
conntected to the corresponding relay output.
Attention: in case that auxiliary relays or valves are
conntected, the minimum pump speed is to be adjusted
to 100 %.
terminal block
ground wire terminal block

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1.2.5 Power connection
The power supply of the controller must be effected by
an external power supply (last step!) and the power supply
voltage must be 210 ... 250 Volt (50 ... 60 Hz). Flexible
cables are to be fixed at the housing by the enclosed strain
reliefs and the respective screws or leaded into a cable
duct into the housing of the controller.
ground wire PE ( terminal block)
neutral conductor N (terminal block)
conductor L
1.2.4 Sensors
GND
S1
S2
S3
S4
S5
S7
S6
S8
V40
CS10
VBus
Sensors
earth terminal block
The controller is totally equipped with 10 sensor inputs.
The earth connection for sensors is effected by the earth
terminal block (GND).
• The temperature sensors are connected to the
terminals S1 ... S8 and GND regardless of the polarity.
•Aflowmeter RESOL V40 can be connectd to the
terminals V40 and GND regardless of the polarity.
• The irradiation sensor (CS10) is to be connected to
ther terminals CS10 and GND in consideration of the
polarity! The irradiation sensor with identification A
(anode) is connected to the terminal CS10 and the
connection with identification K (cathode) is linked with
terminal GND.
IP20
T40
RP-A
RP-M
RP-R
floating relay
LN
R5
R4
R3
R2
R1
electromech.
relay
semi-conductor
relay
L'
Terminal connections with heat quantity
measurement (applicable for all systems (system 1 ... 30
(Arr 1 ... 30))
Example:
Standard solar system with a single collector, single
store, single solar pump, 5 sensors and volume
measurementV40
S7
S8
Vol.
V40
Symbol Specification
S1-S6 depanding on
the (chosen)system
S7 Sensor feed flow (TVL)
S8 Sensor return flow (TRL)
V40 volume measurement V40
(user-defined polarity)

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1.3 Allocation of terminals
1.3.1 Allocation of terminals for system 1
1.3.2 Allocation of terminals for system 2
Arr 1
Arr 2
Standard solar system with 1 collector, 1 store, 1 solar-
pump and 3 sensors.
Solar system and heat exchanger of existing store
with 1 collector, 2 stores, 4 sensors, 1 solar pump and 1
heat excahnge pump.
Symbol Specification
S1 Collector sensor
S2 Store sensor lower
S3 Store sensor top
(optionally)
R1 Solar pump
Symbol Specification
S1 Collector sensor
S2 Store sensor 1 lower
S3 Store sensor 1 at the top
S4 Store sensor 2 lower
R1 Solar pump
R3 Pump for heat exchange
S1
S3
S2
S1
S3
S2
R1
R1
R3
S4

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Arr 3
Arr 4
1.3.3 Allocation of terminals for system 3
1.3.4 Allocation of terminals for system 4
Solar system and after-heating with 1 collector, 1 store,
3 sensors, 1 solar pump, 1 store charge pump for after-
heating.
Solar system and store charge in layers with 1
collector, 1 store, 3 sensors, 1 solar pump and 3-way-valve
for store charge in layers.
Symbol Specification
S1 Collector sensor
S2 Store sensor lower
S3 Store sensor at the top
R1 Solar pump
R3 Pump for heat exchange
Symbol Specification
S1 Collector sensor
S2 Store sensor lower
S3 Store sensor at the top
R1 Solar pump
R4 3-way-valve
S1
S2
S3
R1
R3
S1
S2
S3
R1 R4

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1.3.5 Allocation of terminals for system 5
1.3.6 Allocation of terminals for system 6
Arr 5
Arr 6
2-store solar system with valve logic with 1 collector,
2 stores, 4 sensor, 1 solar pump and 1 3-way valve.
2-store solar system with pump logic with 1 collector,
2 stores, 4 sensors and 2 solar pumps.
Symbol Specification
S1 Collector sensor
S2 Store sensor 1 lower
S3 Store sensor 1 at the top
S4 Store sensor 2 lower
R1 Solar pump
R4 3-way-valve
Symbol Specification
S1 Collector sensor
S2 Store sensor 1 lower
S3 Store sensor 1 at the top
S4 Store sensor 2 lower
R1 Solar pump store 1
R2 Solar pump store 2
S1
S2
S3
R1 R4
S4
S1
S2
S3
R1
S4
R2

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1.3.7 Allocation of terminals for system 7
1.3.8 Allocation of terminals for system 8
Arr 7
Arr 8
Solar system with 2 collectors, 1 store, 4 sensors and
2 solar pumps.
Solar system with after-heating by solid fuel boiler
with 1 collector, 1 store, 4 sensors, 1 solar pump and 1
pump for after-heating.
Symbol Specification
S1 Collector sensor 1
S2 Store sensor lower
S3 Store sensor at the top
S6 Collector sensor 2
R1 Solar pump collector 1
R2 Solar pump collector 2
Symbol Specification
S1 Collector sensor
S2 Store sensor lower
S3 Store sensor at the top
S4 Sensor for solid hot fuel
boiler
R1 Solar pump store 1
R3 Pump for solid hot fuel
boiler
S1
S2
S3
R1 R2
S6
S1
S2
S3
R1
R3
S4

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1.3.9 Allocation of terminals for system 9
1.3.10 Allocation of terminals for system 10
Arr 9
Arr 10
Solar system and heating circuit reverse raising with
1 collector, 1 store, 4 sensors, 1 solar pump and 3-way valve
for heating ciruit reverse raising.
Symbol Specification
S1 Collector sensor
S2 Store sensor lower
S3 Store sensor at the top
S5 Heating circuit return
R1 Solar pump
R5 3-way-return
Symbol Specification
S1 Collector sensor
S2 Store sensor lower
S3 Store sensor at the top
S5 Heating circuit return
R1 Solar pump
R3 Pump for after heating
R5 3-way-valve
S1
S2
S3
R1
R5
S5
S1
S2
S3
R1
R3
S5
R5
Solar system with heating circuit reverse raising
and after-heating with 1 collector, 1store, 4 sensors, 1
solar pump, 3-way valvel and 1 pump for after-heating.

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1.3.11Allocation of terminals for system 11 Solar system with store in layers and heat exchange
of existing store with 1 collector, 1 store, 4 sensors, 1
solar pump, 1 pump for store exchange and 3-way-valve.
1.3.12Allocation of terminals for system 12 Solar system with store in layers and after-heating
with 1 collector, 1 store, 3 sensors, 1 solar pump, 1 pump
for after-heating and 3-way valve.
Arr 11
Arr 12
Symbol Specification
S1 Collector sensor
S2 Store sensor lower
S3 Store sensor at the top
S4 Store sensor 2
R1 Solar pump
R3 Pump store exchange
R4 3-way-valve
Symbol Specification
S1 Collector sensor
S2 Store sensor lower
S3 Store sensor at the top
R1 Solar pump
R3 Pump for after heating
R4 3-way-valve
S1
S2
S3
R1
R3 S4
R4
S1
S2
S3
R1
R3
R4

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1.3.13 Allocation of terminals for system 13 Solar system with store in layers and solid fuel
boiler, 1 collector, 4 sensors, 1 solar pump and 1 pump
for after-heating.
1.3.14 Allocation of terminals for system 14 Solar system with store in layers and heating
circuit reverse raising with 1 collector, 1 store in layers,
4 sensors, 1 solar pump and 2 3-way-valves.
Arr 13
Arr 14
Symbol Specification
S1 Collector sensor
S2 Store sensor lower
S3 Store sensor at the top
S4 Sensor after heating
R1 Solar pump
R3 Pump for after heating
R4 3-way-valve
Symbol Specification
S1 Collector sensor
S2 Store sensor lower
S3 Store sensor at the top
S5 Heating curcuit return
R1 Solar pump
R4 3-way-valve
R5 3-way-valve
S1
S2
S3
R1
R3
R4
S4
S1
S2
S3
R1
R5
R4
S5

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1.3.15Allocation of terminals for system 15 Solar system with store in layers, after-heating-
reverse raising with 1 collector, 1 store,4 sensors, 1 solar
pump, 2 3-way-valve and 1 pump for after-heating.
1.3.16Allocation of terminals for system 16 Solar system with 2 stores (valve logic) and heat
exchange with 1 collector, 2 stores, 4 sensors, 1 solar-
pump, 3-way-valve and heat exchange pump.
Arr 15
Arr 16
Symbol Specifiacation
S1 Collector sensor
S2 Store sensor lower
S3 Store sensor at the top
S5 Heating curcuit return
R1 Solar pump
R3 Pump for after heating
R4 3-way-valve
R5 3-way-valve
Symbol Specification
S1 Collector sensor
S2 Store sensor 1 lower
S3 Store sensor 1 at the top
S4 Store sensor 2 lower
R1 Solar pump
R3 Pump store exchange
R4 3-way-valve
S1
S2
313
4
55
1
2
3
1
3
4
4

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1.3.17Allocationofterminalsforsystem17Solarsystemwith2stores(pumplogic)andheatexchangewith1collector,2stores,4sensorsand2solarpumpsand1pumpforheatexchange.1.3.18Allocationofterminalsforsystem18Solarsystemwith2collectors(pumplogic)andheatexchangewith2stores,4sensorsand1solarpumpand1pumpforheatexchange.Arr17Arr18
Symbol Specification
S1 Collector sensor 1
S2 Store sensor 1 lower
S3 Store sensor 1 at the top
S4 Store sensor 2 lower
S6 Collector sensor 2
R1 Solar pump 1
R2 Solar pump 2
R3 Pump for store exchange
S1
S2
S3
R1
R3
R2
S4
S1
S2
S3
R1
R3
R2
S4
S6

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1.3.19Allocation of terminals for system 19 Solar system with 2 collectors and after-heating,
1 store, 4 sensors, 2 solar pumps and 1 pump for after-
heating.
1.3.20Allocation of terminals for system 20 Solar system with 2 collectors and after-heating
with 1 store, 5 sensors, 2 solar pump and 1 pump for heat
exchange.
Arr 19
Arr 20
Symbol Specification
S1 Collector sensor 1
S2 Store sensor lower
S3 Store sensor at the top
S6 Collector sensor 2
R1 Solar pump 1
R2 Solar pump 2
R3 Pump for after heating
Symbol Specification
S1 Collector sensor 1
S2 Store sensor lower
S3 Store sensor at the top
S4 Sensor after-heating
S6 Collector sensor 2
R1 Solar pump 1
R2 Solar pump 2
R3 Pump for after heating
S1
S2
S3
R1
R3
R2
S6
S1
S2
S3
R1
R3
R2
S6
S4

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1.3.21 Allocation of terminals for system 21 Solar system with heating circuit reverse raising,
2 collectors and reverse raising with 1 store, 3
sensors, 2 solar pump and 1 3-way-valve.
1.3.22 Allocation of terminals for system 22 Solar system with heating circuit reverse raising
and after-heating, with 2 collectors, 1 store, 5 sensors
2 solar pumps, 1 pump, 1 3-way-valve and after-heating.
Arr 21
Arr 22
Symbol Specification
S1 Collector sensor 1
S2 Store sensor lower
S3 Store sensor at the top
S5 Heating-curcuit return
S6 Collector sensor 2
R1 Solar pump
R2 Solar pump
R5 3-way-valve
Symbol Specification
S1 Collector sensor 1
S2 Store sensor lower
S3 Store sensor at the top
S5 Heating-curcuit return
S6 Collector sensor 2
R1 Solar pump 1
R2 Solar pump 2
R3 Pump for after heating
R5 3-way-valve
S1
S2
S3
R1
R5
R2
S6
S1
S2
S3
R1
R3
R2
S6
S5
R5
S5

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1.3.23Allocation of terminals for system 23 Solar system with 2 collectors and store in layers,
with 1 store, 4 sensors, 2 solar pumps and 3-way-valve.
1.3.24Allocation of terminals for system 24 Solar system with 2 collectors and store-in-layers
and heat exchange, with 1 store, 5 sensors, 2 solar
pumps, 1 pump for heat exchange and 3-way-valve.
Arr 23
Arr 24
Symbol Specification
S1 Collector sensor 1
S2 Store sensor lower
S3 Store sensor at the top
S6 Collector sensor 2
R1 Solar pump 1
R2 Solar pump 2
R4 3-way-valve
Symbol Specification
S1 Collector sensor 1
S2 Store sensor 1 lower
S3 Store sensor 1 at the top
S4 Store sensor 2 lower
S6 Collector sensor 2
R1 Solar pump 1
R2 Solar pump 2
R3 Pump for store exchange
R4 3-way-valve
S1
S2
S3
R1 R4
R2
S6
S1
S2
S3
R1
R3
R2
S6
S4
R4

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1.3.25 Allocation of terminals for system 25 Solar system with 2 collectors and store in layers
and after-heating, with 1 store, 4 sensors, 2 solar pumps
1 pump for after-heating and 3-way-valve.
1.3.26 Allocation of terminals for system 26 Solar system with collectors and store in layers and
after-heating, with 1 store, 5 sensors, 2 solar pumps, 1
pump for heat exchange, and 3-way-valve.
Arr 25
Arr 26
Symbol Specification
S1 Collector sensor 1
S2 Store sensor lower
S3 Store sensor at the top
S6 Collector sensor 2
R1 Solar pump 1
R2 Solar pump 2
R3 Pump for after heating
R4 3-way-valve
Symbol Specification
S1 Collector sensor 1
S2 Store sensor lower
S3 Store sensor at the top
S4 Sensor after heating
S6 Collector sensor 2
R1 Solar pump 1
R2 Solar pump 2
R3 Pump for after heating
R4 3-way-valve
S1
S2
S3
R1
R3
R2
S6
R4
S1
S2
S3
R1
R3
R2
S6
R4
S4

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1.3.27Allocation of terminals for system 27 Solar system with store in layers, 2 collectors and
heating circuit reverse raising, with 1 store, 5 sensors,
2 solar pumps and 2 3-way-valves.
1.3.28Allocation of terminals for system 28 Solar system with 2 collectors, store in layers,
heating circuit reverse raising and after-heating,
with 1 store, 5 sensors, 2 solar pumps, 1 pump for after-
heating and 2 3-way-valves.
Arr 27
Arr 28
Symbol Specification
S1 Collector sensor 1
S2 Store sensor lower
S3 Store sensor at the top
S5 Heating-curcuit return
S6 Collector sensor 2
R1 Solar pump 1
R2 Solar pump 2
R4 3-way-valve
R5 3-way-valve
Symbol Specification
S1 Collector sensor
S2 Store sensor lower
S3 Store sensor at the top
S5 Heating-curcuit return
S6 Collector sensor 2
R1 Solar pump 1
R2 Solar pump 2
R3 Pump for after heating
R4 3-way-valve
R5 3-way-valve
S1
S2
S3
R1
R4
R2
S6
R5
S5
S1
S2
S3
R1
R4
R2
S6
R5
S5
R3