Evolution DWS 225 User manual

www.evolutionfury.com
DRY WALL SANDER
Instruction Manual
Read instructions before operating this tool.
PONCEUSE A BRAS TELESCOPIQUE
POUR PLAQUE DE PLATRE
MANUEL D’INSTRUCTION
Merci de lire ces instructions avant d’utiliser l’outil.
LEVIGATRICE DA MURO A SECCO
ISTRUZIONI D’USO
Leggere attentamente le istruzioni d’uso prima di
utilizzare il presente utensile per la prima volta.
TROCKENWANDSCHLEIFER
GEBRAUCHSANWEISUNG
Bitte lesen Sie die Gebrauchsanweisung vor der
ersten Verwendung dieses Werkzeugs durch.
UK
FR IT
DE
2 – 15
32 – 37
16 – 31
48 – 63
DWS 225
EF225DWSLED DWS DFI.indd 1 07.03.13 13:59

2
Evolution Power Tools reserves the right to make improvements and modifications
to the design and technical specification of this product without prior notification.
DRY WALL SANDER - SPECIFICATIONS
Power (230V ~ 50Hz) (Watts): 710
Spindle thread M14
RPM Rated speed (min-1): Max 1700
Recommended Maximum Duty Cycle (Minutes): 15
Abrasive paper size (Diametre mm): 225
Telescopic tube adjustment (metres): 1.42-1.9
Dust extraction hose length (metres): 4
Inbuilt torch: 3 High Intensity LED
Weight (kg): 4.5kg Net / 7.4kg Gross
Noise & Vibration Data:
Sound Pressure LPA: 88.17dB(A) K=3dB(A)
Sound Power Level LWA: 99.17dB(A) K=3dB(A)
Vibration Level: 0.635m/s2 K=1.5m/s2
Vibration declaration according to EN60745
The following information:
• that the deciared vibration total value has been measured in accordance with a
standard test method and may be used for comparing one tool with another;
• that the deciared vibration total value may also be used in a preliminary
assessment of exposure
A warning:
• that the vibration emission during actual use of the power tool can differ from the
declared total value depending on the ways in which the tool is used;and
• of the need to identify safety measures to protect the operator that are based on an
estimation of exposure in the actual conditions of use (taking account of all parts of
the operating cycle such as the times when the tool is switched off and when it is
running idle in addition to the trigger time).
EF225DWSLED DWS DFI.indd 2 07.03.13 13:59

3
TABLE OF CONTENTS
EC - Declaration of Conformity 03
Important Information 04
24 Month Limited Warranty 04
General Safety Rules 04
Safety Precautions for Dry Wall Sanders 04
Labels and Symbols 08
Machine Overview 09
Operation 10
Maintenance 14
Environmental Protection 15
Parts Diagram 32
This Instruction Manual was originally
written in English
We, manufacturer and importer
Evolution Power Tools Ltd.
Venture One
Sheffield
S20 3FR
Declare that the product
Part numbers: EF225DWSLED
Evolution: 225mm Dry Wall
Sander With 3.5V Led Torch
Complies with the essential requirements
of the following European Directives:
2006/42/EC. Machinery Directive.
2004/108/EC. Electromagnetic Compatibility Directive
93/68/EC. The CE Marking Directive
2011/65/EU. The Restriction of the Use
of certain Hazardous Substances in Electrical
Equipment (RoHS) Directive
2002/96/EC as amended by 2003/108/EC.
The Waste Electrical & Electronic
Equipment (WEEE) Directive
The following standards
have been applied:
EN 60745-1:2009+A11:2010
EN 60745-2-3:2011
EN 55014-1:2006/+A1:2009
EN 55014-2:1997/+A1:2001/+A2:2008
EN 61000-3-2:2006/+A1:2009/+A2:2009
EN 61000-3-3:2008
EN 62321:2009
Authorised Signatory
Date: 01/09/12
Signed:
Pierre-Yves Troy - France Director
Signed:
Lettie Lui - Product Manager
All documentation is held on file at the
above address and is available,
on request for review.
DRY WALL SANDER
EC - DECLARATION OF CONFORMITY GB
EF225DWSLED DWS DFI.indd 3 07.03.13 13:59

4
Please read these operating and safety
instructions carefully and completely.
For your own safety, before using this
equipment check that the voltage is
correct and that all handles and parts
are firmly secured. If you are uncertain
about any aspect of using this equipment,
please contact your supplier.
Helpline.
UK: 0870 609 2297
Email: [e-mail]
EVOLUTION DRY WALL SANDER
Congratulations on your purchase of an
Evolution Power Tool machine. Please
complete your product registration online
to validate your machine’s warranty period
and ensure prompt service if needed. We
sincerely thank you for selecting a product
from Evolution Power Tools.
24 MONTH LIMITED WARRANTY.
Evolution Power Tools reserves the right to
make improvements and modifications to
design without prior notice.
Evolution Power Tools will, within 24
months from the original date of purchase,
repair or replace any goods found to be
defective in materials or workmanship. This
warranty is void if the tool being returned
has been used to sand materials beyond the
recommendations in the Instruction Manual
or if the machine has been damaged by
accident, neglect, or improper service. This
warranty does not apply to machines and
/ or components which have been altered,
changed, or modified in any way, or subjected
to use beyond recommended capacities
and specifications. Electrical components
are subject to respective manufacturers’
warranties. All goods returned defective shall
be returned prepaid freight to Evolution Power
Tools. Evolution Power Tools reserves the
right to optionally repair or replace it with the
same or equivalent item. There is no warranty
– written or verbal – for consummables. In
no event shall Evolution Power Tools be
liable for loss or damage resulting directly or
indirectly from the use of our merchandise or
from any other cause. Evolution Power Tools
is not liable for any costs incurred on such
goods or consequential damages. No officer,
employee or agent of Evolution Power Tools
is authorised to make oral representations of
fitness or to waive any of the foregoing terms
of sale and none shall be binding on Evolution
Power Tools. Questions relating to this limited
warranty should be directed to the company’s
head office, or contact your supplier.
To reduce the risk of electric shock, this
equipment is fitted with an approved cord
and plug for its intended country of use.
Do not change the cord or plug in any way.
Read and understand all
instructions before operating
this product. Failure to follow
all instructions listed below
may result in electric shock, fire and /
or serious personal injury. SAVE THESE
INSTRUCTIONS FOR FUTURE REFERENCE.
WARNING: When using electric tools
basic safety precautions should always be
followed to reduce the risk of fire, electric
shock and personal injury.
POWER TOOL
GENERAL SAFETY INSTRUCTIONS
(These General Power Tool Safety Instructions
are as specified in
BS EN 60745-1:2009+A11:2010 &
EN60745-2-3:2011)
WARNING: Read all safety warnings and
instructions. Failure to follow the warnings
and instructions may result in electric shock,
fire and/ or serious injury.
IMPORTANT GB
WARRANTY GB
GENERAL SAFETY RULES GB
IMPORTANT SAFETY INSTRUCTIONS GB
EF225DWSLED DWS DFI.indd 4 07.03.13 13:59

5
Save all warnings and instructions for
future reference.
The term “power tool” in the warnings refers
to your mains-operated (corded) power tool
or battery-operated (cordless) power tool.
1) General Power Tool Safety Warnings
[Work area safety]
a) Keep work area clean and well lit.
Cluttered or dark areas invite accidents.
b) Do not operate power tools in
explosive atmospheres, such as in the
presence of flammable liquids, gasses or
dust. Power tools create sparks which may
ignite the dust or fumes.
c) Keep children and bystanders away
while operating power tool. Distractions
can cause you to lose control.
2) General Power Tool Safety Warnings
[Electrical Safety]
a) Power tool plugs must match the
outlet. Never modify the plug in any
way Do not use any adapter plugs
with earthed (grounded) power tools.
Unmodified plugs and matching outlets
will reduce the risk of electric shock.
b) Avoid body contact with earthed
or grounded surfaces, such as pipes,
radiators, ranges and refrigerators.
There is an increased risk of electric shock
if your body is earthed or grounded.
c) Do not expose power tools to rain or
wet conditions. Water entering a power
tool will increase the risk of electric shock.
d) Do not abuse the cord. Never use the
cord for carrying, pulling or unplugging
the power tool. Keep cord away from
heat, oil, sharp edges or moving parts.
Damaged or entangled cords increase the
risk of electric shock.
e) When operating a power tool outdoors,
use an extension cord suitable for outdoor
use. Use of a cord suitable for outdoor use
reduces the risk of electric shock.
f) If operating a power tool in a damp
location is unavoidable, use a residual
current device (RCD) protected supply. Use
of an RCD reduces the risk of electric shock.
3) General Power Tool Safety Warnings
[Personal Safety].
a) Stay alert, watch what you are doing
and use common sense when operating a
power tool. Do not use a power tool while
you are tired or under the influence of
drugs, alcohol or medication. A moment of
inattention while operating power tools may
result in serious personal injury.
b) Use personal protective equipment.
Always wear eye protection. Protective
equipment such as dust masks, non-skid
safety shoes, hard hat or hearing protection
used for appropriate conditions will reduce
personal injuries.
c) Prevent unintentional starting. Ensure
the switch is in the off-position before
connecting to power source and or
battery pack, picking up or carrying the
tool. Carrying power tools with your finger
on the switch or energising the power tools
that have the switch on invites accidents.
d) Remove any adjusting key or wrench
before turning the power tool on. A
wrench or key left attached to a rotating part
of a power tool may result in personal injury .
e) Do not overreach. Keep proper
footing and balance at all times. This
enables better control of the power tool in
unexpected situations.
f) Dress properly. Do not wear loose
clothing or jewellery. Keep your hair,
clothing and gloves away from moving
parts. Loose clothes, jewellery or long hair
can be caught in moving parts.
g) If devices are provided for the
connection of dust extraction and
collection facilities, ensure that these are
connected and properly used. Use of dust
collection can reduce dust-related hazards.
4) General Power Tool Safety Warnings
[Power tool use and care].
a) Do not force the power tool. Use the
correct power tool for your application.
The correct power tool will do the job better
and safer at a rate for which it was designed.
b) Do not use the power tool if the switch
does not turn it on or off. Any power tool
that cannot be controlled with the switch is
dangerous and must be repaired.
c) Disconnect the power tool from
the power source and/or battery pack
from the power tool before making any
DRY WALL SANDER
EF225DWSLED DWS DFI.indd 5 07.03.13 13:59

6
adjustments, changing accessories, or
storing power tools. Such preventative
safety measures reduce the risk of starting
the power tool accidentally.
d) Store idle power tools out of the reach
of children and do not allow persons
unfamiliar with the power tool or these
Instructions to operate the power tool.
Power tools are dangerous in the hands of
untrained users.
e) Maintain power tools. Check for
misalignment or binding of moving parts,
breakage of moving parts and any other
condition that may affect the power tools
operation. If damaged, have the power
tool repaired before use. Many accidents
are caused by poorly maintained power tools.
f) Keep cutting tools sharp and clean.
Properly maintained cutting tools with sharp
cutting edges are less likely to bind and are
easier to control.
g) Use the power tool, accessories and
tool bits etc. in accordance with these
instructions, taking into account the
working conditions and the work to
be performed. Use of the power tool for
operations different from those intended
could result in a hazardous situation.
5) General Power Tool
Safety Warnings [Service]
a) Have your power tool serviced by a
qualified repair person using only identical
replacement parts. This will ensure that the
safety of the power tool is maintained.
If the power cable is damaged, it must be
replaced by the manufacturer, its service
agent or a similarly qualified person in order
to avoid any danger.
WARNING: When drilling, sanding, sawing
or grinding, dust particles will be produced. In
some instances, depending on the materials
you are working with, this dust can be
particularly harmful to you (e.g. lead from
old gloss paint).You are advised to consider
the risks associated with the materials you
are working with and to reduce the risk
of exposure. Some wood and wood type
products, especially MDF (Medium Density
Fibreboard), can produce dust that may be
hazardous to your health. We recommend the
use of an approved face mask with replaceable
filters when using this machine, in addition to
using the dust extraction facility.
You should always:
• Workinawell-ventilatedarea.
• Workwithapprovedsafetyequipment,
such as dust masks that are specially
designed to filter microscopic particles.
WARNING: If you suspect that paint on
surfaces in your home contains lead, seek
professional advice. Lead based paints
should only be removed by a professional
and you should not attempt to remove it
yourself. Once the dust has been deposited
on surfaces, hand to mouth contact can result
in the ingestion of lead. Exposure to even
low levels of lead can cause irreversible brain
and nervous system damage. The young and
unborn children are particularly vulnerable.
WARNING: When using this machine the
operator can be exposed to high levels
of vibration transmitted to the hand and
arm. It is possible that the operator could
develop “Vibration white finger disease”
(Raynaud syndrome). This condition
can reduce the sensitivity of the hand to
temperature as well as producing general
numbness. Prolonged or regular users
of sanding machines should monitor
the condition of their hands and fingers
closely. If any of the symptoms become
evident, seek immediate medical advice.
• Themeasurementandassessmentof
human exposure to hand-transmitted
vibration in the workplace is given in:
BS EN ISO 5349-1:2001 and
BS EN ISO 5349-2:2002
• Manyfactorscaninuencetheactual
vibration level during operation e.g the
work surfaces condition and orientation
and the type and condition of the abrasive
disc being used. Before each use, such
HEALTH ADVICE GB
VIBRATION GB
EF225DWSLED DWS DFI.indd 6 07.03.13 13:59

7
factors should be assessed, and where
possible appropriate working practices
adopted. Managing these factors can help
reduce the effects of vibration:
Handling
Handle the machine with care, allowing
the machine to do the work.
Avoid using excessive physical effort on
any of the machines controls.
Consider your security and stability, and
the orientation of the machine during use.
Work Surface
Consider the work surface material;
its condition, density, strength,
rigidity and orientation.
ADDITIONAL SAFETY INSTRUCTIONS
FOR DRY WALL SANDERS
WARNING: Be sure to read and
understand all instructions. Failure
to follow all instructions listed below
may result in electric shock, fire and/or
serious personal injury.
1. Know your power tool. Read operator’s
manual carefully. Learn the applications and
limitations, as well as the specific potential
hazards related to this tool.
2. Always wear safety glasses or eye
shields when using this machine.
Everyday eyeglasses have only impact-
resistant lenses; they are not safety glasses.
3. Always protect your lungs. Wear a
face mask or dust mask that is specially
designed to filter microscopic particles. Do
not use any Drywall sander if it is suspected
that asbestos or lead could be present
in the wall material. Contact the relevant
authorities for advice.
4. Always protect your hearing. Wear
hearing protection during extended periods of
operation. Wear other PPE (Personal Protection
Equipment) as may be necessary for the job at
hand. If unsure, consult competent advice from
a supervisor or other responsible person.
5. Inspect the machines power cord
regularly and if damaged have it repaired
or replaced. Always be aware of the power
supply cords location and routing. Ensure that
the power cord is safely routed and cannot be
damaged in any way by contact with sharp or
heavy objects etc. Ensure that the power cord
route does not pose a ‘trip hazard’.
6. Always check for damaged parts. Before
further use of the tool, a guard or other part
that is damaged should be carefully checked to
determine if it will operate properly and perform
its intended function. Check for misalignment or
binding of moving parts, breakage of parts, and
any other condition that may affect the tool’s
operation. A guard or other part that is damaged
should be properly repaired or replaced at a
qualified service centre.
7. Do not abuse the power supply cord.
Never use the cord to carry the tools or pull
the plug from the outlet. Keep cord away from
heat, oil, sharp edges or moving parts. Replace
damaged cords immediately. Damaged cords
increase the risk of electric shock.
8. Always make sure that any extension
cord you use is in good condition, and if
used outdoors is of a suitable type, and
so labelled. When using an extension cord
be sure to use one that is heavy enough to
carry the current that your tool will draw.
An undersized cord will cause a drop in
line voltage, resulting in loss of power and
possible overheating.
9. Do not use the tool while tired or
under the influence of drugs, alcohol or
any medication. Following this rule will
reduce the risk of electric shock, fire or
serious personal injury.
10. Save these instructions. Refer to
them frequently and use them to instruct
others who may use this tool. If someone
borrows this tool, make sure they have
these instructions also.
11. Ensure that the operator is adequately
trained in the use adjustment and
operation and operation of the machine.
All operators should have read and understood
the instructions contained within this manual,
before commencing operations.
12. Ensure that the workplace lighting is
adequate, and/or provide extra lighting for
the immediate work area. Poorly illuminated
workplaces are inherently dangerous.
13. Keep the work area well ventilated.
DRY WALL SANDER
EF225DWSLED DWS DFI.indd 7 07.03.13 13:59

8
If possible open some windows and put an
exhaust fan in one of them to move air from
the inside to the outside. Post WARNING
notices to alert bystanders that potentially
hazardous operations are taking place nearby.
14. Use a vacuum dust extraction
machine in conjunction with this sander.
The workplace should be kept as clean and
dust free as possible. A dust filled room has
an explosive potential.
15. Ensure that there are no sources of
ignition nearby. Dust suspended in the air
has an explosive potential.
16. Do not connect a domestic vacuum
cleaner to this machine. A domestic
vacuum cleaner is not suitable for the
collection of dry wall dust particles.
WARNING: the operation of any sanding
machine can result in foreign objects
being thrown towards your eyes, which
could result in severe eye damage. Before
beginning power tool operation, always wear
safety goggles or safety glasses with side
shield or a full face shield where needed.
WARNING: If any parts are missing, do
not operate your machine until the missing
parts are replaced. Failure to follow this rule
could result in serious personal injury.
WARNING: Do not operate this machine
if warning and/or instruction labels are
missing or damaged. Contact Evolution
Power Tools for replacement labels.
Note: All or some of the following symbols
may appear in the manual or on the product.
Symbol Description
V Volts
A Amperes
Hz Hertz
Min-1 Speed
~ Alternating Current
noNo Load Speed
Double Insulated
Wear Safety Goggles
Wear Ear Protection
INTENDED USE OF THIS POWER TOOL
WARNING: This product is a Drywall Sanding
Machine and has been designed to be used
with special Evolution abrasive sanding
discs. Only use discs designed for use in
this machine and/or those recommended be
Evolution Power Tools Lts.
When fitted with a correct abrasive sanding
disc this machine can be used to sand:
•Drywallwallsandceilings.
WARNING:This machine is not suitable for
sanding materials that may contain asbestos
or lead based products.
UNPACKING
Caution: This packaging contains sharp
objects. Take care when unpacking. Remove
the machine, together with the accessories
supplied from the packaging. Check carefully
to ensure that the machine is in good
condition and account for all the accessories
listed in this manual. Also make sure that all
the accessories are complete. If any parts
are found to be missing, the machine and
its accessories should be returned together
in their original packaging to the retailer. Do
not throw the packaging away; keep it safe
throughout the guarantee period. Dispose
of the packaging in an environmentally
responsible manner. Recycle if possible.
Do not let children play with empty plastic
bags due to the risk of suffocation.
ITEMS SUPPLIED
DESCRIPTION
Instruction Manual
Sanding Discs (assorted)
Dust Extraction Hose
Hex Key
Replacement Carbon Brush Set (motor)
GETTING STARTED GB
SAFETY LABELS & SYMBOLS GB
EF225DWSLED DWS DFI.indd 8 07.03.13 13:59

9
DRY WALL SANDER
1. Swivelling Sanding Head
2. Head Mounted Motor
3. Hand Grip Areas
4. Motor On/Off Switch
5. Motor Speed Control
6. LED Torch On/Off Switch
7. Telescopic Main Tube
8. Telescopic Tube Locking Collar
9. Dust Extraction Hose
10. Extraction Tube Bayonet Connector
11. Balance Ports
OVERALL VIEW OF DRY WALL SANDER GB
7
6
54
2
1
8
9
10
11
11
3
EF225DWSLED DWS DFI.indd 9 07.03.13 13:59

10
Changing the Abrasive Disc
WARNING: Only remove or replace an
abrasive sanding disc with the machine
disconnected from the power supply.
Note: Only use sanding discs which are
specifically designed for use in this machine.
This machine uses a hook and loop system
which enables very quick changes of the
abrasive sanding disc. The hooks on the Motor
Driven Backing Pad engage with the loops on
the back of the abrasive sanding disc.
To fit an abrasive sanding disc:
• Placethenewabrasivedisc(Fig. 1)
accurately onto the Backing Pad .
• Pressitrmlybyhandintoplace.
• Becarefultoensurethatthenine(9)
holes in the abrasive sanding disc line up
perfectly with the nine (9) holes in the
Backing Pad. (Fig. 2)
To remove an abrasive sanding disc:
• Lifttheabrasivediscatanypointalongits
edge, and gently peel upwards and away
from the Backing Pad.
Fitting the Dust Extraction Hose
Note: The Dust Extraction Hose can
be fitted to a workshop vacuum dust
extraction/collection system (not supplied).
To fit the Extraction Hose to the Dry
Wall Sander:
• Selecttheø45mmendoftheExtraction
Hose. (Fig. 3) Note the Locking Ring (A)
• Pushrmlyintotheendofthe
Telescopic Tube.
• RotatetheLockingRinginthebayonet
fitting to secure the extraction hose in
place.
Note: The other end of the tube can be
fitted to a workshop vacuum extraction
machine. Follow the manufacturer’s
instructions if such a machine is available.
WARNING: Dust can be very dangerous.
We strongly recommend that a suitable
dust extraction machine is used with this
machine to keep the workplace as clean
and safe as possible.
Fig. 1
Fig. 2
Fig. 3
FUNCTIONAL DESCRIPTION / OPERATION GB
A
EF225DWSLED DWS DFI.indd 10 07.03.13 13:59