Contents
Notes on using these operating instructions
099-700003-EW501
14.09.2020
1 Contents
1Contents .......................................................................................................................................... 3
2For your safety ............................................................................................................................... 5
2.1 Notes on using these operating instructions .......................................................................... 5
2.2 Explanation of icons ............................................................................................................... 6
2.2.1 Part of the complete documentation ....................................................................... 7
3Intended use ................................................................................................................................... 8
3.1 Applications ............................................................................................................................ 8
3.2 Documents which also apply ................................................................................................. 9
3.2.1 Warranty ................................................................................................................. 9
3.2.2 Declaration of Conformity ....................................................................................... 9
3.2.3 Service documents (spare parts) ........................................................................... 9
4Product description – quick reference ...................................................................................... 10
4.1 Product variants ................................................................................................................... 10
4.2 Standard welding torch ........................................................................................................ 11
4.3 Function torch ...................................................................................................................... 12
4.3.1 Euro torch connector without control cable .......................................................... 13
4.3.2 Euro torch connector with control cable ............................................................... 13
5Design and function ..................................................................................................................... 14
5.1 Scope of delivery ................................................................................................................. 14
5.2 Transport and installation .................................................................................................... 15
5.2.1 Ambient conditions ............................................................................................... 15
5.2.1.1 In operation ........................................................................................... 15
5.2.1.2 Transport and storage ........................................................................... 15
5.2.2 Welding torch cooling system ............................................................................... 15
5.2.2.1 Permitted torch coolant ......................................................................... 15
5.2.2.2 Maximal hose package length .............................................................. 16
5.2.3 Settings ................................................................................................................. 16
5.2.4 Operating elements in the machine ...................................................................... 17
5.2.5 Operating elements 2 for up/down welding torch ................................................. 17
5.2.6 Operating elements for RD2 welding torch .......................................................... 18
5.2.7 Welding data display ............................................................................................ 19
5.2.8 Operating elements for RD3 welding torch .......................................................... 19
5.2.9 Welding data display ............................................................................................ 20
5.2.9.1 Programs, setting operating points ....................................................... 21
5.2.9.2 Component management on the welding torch .................................... 23
5.2.10 LED lighting .......................................................................................................... 24
5.3 Configure welding torch ....................................................................................................... 24
5.3.1 Turning the torch neck .......................................................................................... 25
5.3.2 Changing the torch neck....................................................................................... 25
5.4 Equipment recommendations .............................................................................................. 27
5.4.1 acArc puls XQ ....................................................................................................... 29
5.5 Adapting the Euro torch connection on the device .............................................................. 29
5.5.1 Liner ...................................................................................................................... 29
5.5.2 Replace steel liner ................................................................................................ 29
5.6 Assemble the wire guide ...................................................................................................... 29
5.6.1 Liner / combined liner ........................................................................................... 30
5.6.2 Guide spiral .......................................................................................................... 33
6Maintenance, care and disposal ................................................................................................. 36
6.1 General ................................................................................................................................ 36
6.2 Maintenance work, intervals ................................................................................................ 37
6.2.1 Daily maintenance tasks....................................................................................... 37
6.2.2 Monthly maintenance tasks .................................................................................. 37
6.3 Maintenance work ................................................................................................................ 37
6.4 Disposing of equipment ....................................................................................................... 38
7Rectifying faults ........................................................................................................................... 39
7.1 Checklist for rectifying faults ................................................................................................ 39
7.2 Vent coolant circuit ............................................................................................................... 40
