Contents
Notes on using these operating instructions
099-500061-EW501
30.05.2023
1 Contents
1Contents .......................................................................................................................................... 3
2For your safety ............................................................................................................................... 4
2.1 Notes on using these operating instructions .......................................................................... 4
2.2 Explanation of icons ............................................................................................................... 5
2.3 Safety instructions .................................................................................................................. 6
2.4 Transport and installation ...................................................................................................... 9
3Intended use ................................................................................................................................. 11
3.1 General ................................................................................................................................ 11
3.2 Applications .......................................................................................................................... 11
3.3 Documents which also apply ............................................................................................... 11
3.3.1 Warranty ............................................................................................................... 11
3.3.2 Declaration of Conformity ..................................................................................... 11
3.3.3 Service documents (spare parts) ......................................................................... 11
3.3.4 Part of the complete documentation ..................................................................... 12
4Machine description – quick overview ...................................................................................... 13
4.1 Machine variants .................................................................................................................. 13
4.2 AMT301G, -451W, -551W ................................................................................................... 13
5Design and function ..................................................................................................................... 14
5.1 Scope of delivery ................................................................................................................. 14
5.2 Transport and installation .................................................................................................... 15
5.2.1 Ambient conditions ............................................................................................... 15
5.2.2 Welding torch cooling system ............................................................................... 15
5.2.2.1 Functional characteristics ..................................................................... 15
5.2.2.2 Permitted torch coolant ......................................................................... 15
5.3 Equipment recommendations .............................................................................................. 16
5.4 Configure welding torch ....................................................................................................... 18
5.4.1 Assemble the wire guide ...................................................................................... 19
5.4.1.1 Plastic liner ............................................................................................ 19
5.4.1.2 Guide spiral ........................................................................................... 21
5.4.2 Adapting the Euro torch connection on the device ............................................... 24
5.4.2.1 Liner ...................................................................................................... 24
5.4.2.2 Replace steel liner ................................................................................. 24
6Maintenance, care and disposal ................................................................................................. 25
6.1 General ................................................................................................................................ 25
6.1.1 Identifying damage or worn components ............................................................. 25
6.1.2 Maintenance and care before each use ............................................................... 27
6.1.3 Regular maintenance ........................................................................................... 28
6.2 Disposing of equipment ....................................................................................................... 29
7Rectifying faults ........................................................................................................................... 30
7.1 Checklist for rectifying faults ................................................................................................ 30
7.2 Vent coolant circuit ............................................................................................................... 31
8Technical data .............................................................................................................................. 32
8.1 AMT301G ............................................................................................................................. 32
8.2 AMT451W, AMT551W ......................................................................................................... 33
9Accessories .................................................................................................................................. 34
9.1 General accessories ............................................................................................................ 34
9.2 Welding torch cooling system .............................................................................................. 34
9.2.1 Coolant - type blueCool ........................................................................................ 34
9.2.2 Coolant - type KF .................................................................................................. 34
10 Replaceable parts ........................................................................................................................ 35
10.1 AMT301G ............................................................................................................................. 35
10.2 AMT451W ............................................................................................................................ 37
10.3 AMT551W ............................................................................................................................ 38
11 Appendix ....................................................................................................................................... 41
11.1 Searching for a dealer ......................................................................................................... 41
