Contents
Notes on using these operating instructions
099-500058-EW501
18.10.2022
1 Contents
1Contents .......................................................................................................................................... 3
2For your safety ............................................................................................................................... 5
2.1 Notes on using these operating instructions .......................................................................... 5
2.2 Explanation of icons ............................................................................................................... 6
2.3 Safety instructions .................................................................................................................. 7
2.4 Transport and installation .................................................................................................... 10
3Intended use ................................................................................................................................. 12
3.1 Applications .......................................................................................................................... 12
3.1.1 Warranty ............................................................................................................... 12
3.1.2 Declaration of Conformity ..................................................................................... 12
3.1.3 Service documents (spare parts) ......................................................................... 12
3.1.4 Part of the complete documentation ..................................................................... 13
4Product description – quick reference ...................................................................................... 14
4.1 Product variants ................................................................................................................... 14
4.2 Standard welding torch ........................................................................................................ 15
4.3 Function torch ...................................................................................................................... 16
4.3.1 Euro torch connector with control cable ............................................................... 16
4.3.2 Euro torch connector without control cable .......................................................... 17
4.4 Welding fume extractor ........................................................................................................ 17
4.4.1 Euro central connection ........................................................................................ 18
5Design and function ..................................................................................................................... 19
5.1 General ................................................................................................................................ 19
5.2 Scope of delivery ................................................................................................................. 19
5.3 Transport and installation .................................................................................................... 20
5.3.1 Ambient conditions ............................................................................................... 20
5.3.2 Welding torch cooling system ............................................................................... 20
5.3.2.1 Permitted torch coolant ......................................................................... 20
5.3.2.2 Maximal hose package length .............................................................. 21
5.4 Configure welding torch ....................................................................................................... 21
5.4.1 Using the torch key ............................................................................................... 22
5.4.1.1 Contact tip ............................................................................................. 22
5.4.1.2 Contact tip holder .................................................................................. 23
5.4.2 Turning the torch neck .......................................................................................... 23
5.4.3 Changing the torch neck....................................................................................... 23
5.5 Equipment recommendations .............................................................................................. 25
5.6 Adapting the Euro torch connection on the device .............................................................. 27
5.6.1 Liner ...................................................................................................................... 27
5.6.2 Replace steel liner ................................................................................................ 27
5.6.3 Assemble the wire guide ...................................................................................... 27
5.6.3.1 Liner ...................................................................................................... 27
5.6.3.2 Guide spiral ........................................................................................... 30
5.6.4 Operating elements in the machine ...................................................................... 33
5.6.5 Operating elements for the U/D / U/D X welding torch ......................................... 34
5.6.6 Operating elements for 2 U/D / 2U/D X welding torches ...................................... 34
5.6.7 Operating elements for the PC1 / PC1X welding torch ........................................ 35
5.6.7.1 Welding data display ............................................................................. 35
5.6.8 Operating elements for the PC2 / PC2X welding torch ....................................... 36
5.6.8.1 Welding data display ............................................................................. 37
6Maintenance, care and disposal ................................................................................................. 38
6.1 General ................................................................................................................................ 38
6.1.1 Identifying damage or worn components ............................................................. 38
6.1.2 Maintenance and care before each use ............................................................... 40
6.1.3 Regular maintenance ........................................................................................... 41
6.2 Disposing of equipment ....................................................................................................... 42
7Rectifying faults ........................................................................................................................... 43
7.1 Checklist for rectifying faults ................................................................................................ 43
7.2 Functional check PC1X – PC2X .......................................................................................... 45
