ExelTech XP2000 User manual

Made in America, EXELTECH XP
SERIES INVERTERS are the most
affordable, reliable, lightweight and
best regulated, true sine wave inverters
available. The XP SERIES inverter will
operate any AC load anywhere. Ultra
lightweight, yet rugged enough for the
most extreme mobile enviroments, the XP
SERIES is available in 100Vac, 120Vac,
or 230Vac in 50Hz, 60Hz or 400Hz for land,
marine or military applications, worldwide.
XP SERIES POWER INVERTERS
XP 600
XP 1100
Manufacturer of True Sine Wave Power Inverters and Related Products
Manufacturer of UL Listed Products
XP 250
XP 125
2000
XP 2000

XP SERIES PART NUMBERING SYSTEM
Step 1: Model number always starts
with XP.
Step 2: To designate wattage enter the single character code
1 for 125, 2 for 250, 6 for 600, K for 1100, X for 2000
Step 3: To designate output voltage enter the single character
code from the Vac chart
Step 4: To designate input voltage enter the single character code from the Vdc chart
Step 5: Output frequency is designated by using the first number of the frequency
5 for 50Hz, 6 for 60Hz and 4 for 400 Hz
Step 6: This designates revision level (For EXELTECH use only).
Step 7: To designate option, enter the code from the option chart below. If no option is required please leave it blank.
XP __ - __ - __ - __ - 1 - __ __
Vdc INPUT VOLTAGE CHART
DC Volts 12 24 32 48 66 108
Designation 1 2 B 4 E I
Vac OUTPUT VOLTAGE CHART
AC Volts 100 120 230*
Designation 013
EXELTECH XP SERIES
MODEL NUMBER
EXAMPLE: XP600 with
117Vac output, 12Vdc input,
60Hz with the conformal
coating option would require
the following model number:
XP6-1-1-6-1-07
* available thru a distributor only(only on XP1100W)
**available for OEM’s only
***available on XP600 and XP1100 only
CodeOption
Conformal coating
Low idle current drain
Circuit board with heat sink only
07
02*
04**
OPTION CHART
50MS transfer relay 20***
*Not available in 125watt models

MODEL
VOLTAGE MINIMUM (TYPICAL) SYSTEM (TYPICAL) MAXIMUM (TYPICAL)
TYPICAL
EFFICIENCY
@ FULL
POWER
PEAK
EFFICIENCY
@ 1/3
POWER
**12V
24V
32V
48V
66V
108V
10.4/10.6* 13.8V 16.5V 85% 87%
19/21V* 27.6V 33V 87% 89%
26.5/28V* 36.8V 44V 88% 90%
41.5/42.5V 55.2V 62V 87% 89%
57.5/58.5V* 75.9V 91V 88% 90%
94/95V* 125V 149V 87% 90%
INPUT POWER
*Indicates typical cut-off voltage/warning buzzer voltage
CONDITIONS
WAVEFORM
VOLTAGE OUTPUT
LINE REGULATION
LOAD REGULATION
DISTORTION
FREQUENCY
MINIMUM
-
-5%
-
-
-
-0.1%
TYPICAL
SINUSOIDAL
NOMINAL
0.1%
0.5%
1.5%
NOMINAL
MAXIMUM
-
+5%
0.5%
1%
2%
+0.1%
GENERAL
Case size (HxWxD)
125W case size= 2.16" X 4.93" X 7.90"
(2 lbs)
250W case size= 2.77" X 5.23" X 12.03"
(5 lbs)
600W case size= 3.57" X 7.69" X 12.10"
(6.5 lbs)
1100W case size= 3.57" X 7.69" X 15.05"
(10 lbs)
2000W case size= 4” X 9” X 18”
(15 lbs)
MECHANICAL
ENVIRONMENTAL
Temperature: -25 to 30 C full power
derated 20% per 10 C,
Humidity: 5 to 95% non condensing
Altitude: -200 to 10k feet full power,
derated above 10k
Audible Noise: Less than 45dbA
Cooling: 600W/1100W Thermo-
statically controlled
forced air. 125W/250W
convection cooled.
Finish: Painted aluminum
Warranty: Full year parts labor
above 30 C.
*Over Voltage: Shut off at maximum input
voltage, per input conditions.
Automatic reset upon fault
correction.
*Under Voltage: Shut off at minimum input
voltage, per input conditions
*Thermal: 105 C internal temperature.
Warning buzz 5 C before
shut off
Output Short: Unit shuts off (manual reset)
*Automatically reset
PROTECTION
CIRCUITRY
XP SERIES POWER INVERTER SPECIFICATIONS
XP Options:
- conformal coating (07 option)
- low idle current drain (02 option)*
- circuit board with heat sink only
(04 option) many other options
available for OEM applications,
consult factory.
OPTIONS
*1100 watt only
1 1
+/- 3%
1
See www.exeltech.com for more data regarding XP Series inverters.
** Output Power derated for XPX
*10W with X2 option , **remote switchable
OUTPUT POWER
CONTINUOUS
POWER SURGE POWER NO LOAD POWER OUTPUT VOLTAGE OUTPUT CURRENT WEIGHT LBS.
1100W 117 +/-6% 5.1 6.5
1100W 230 +/-6% 2.7 6.5
1100W**
1100W**
1100W**
600W**
250W**
250W**
250W**
125W
125W
600W**
600W** 8W
9W
6.51100W 8W 100 +/-6% 6.0
2200W
2200W
2200W
20W*
20W*
20W* 100 +/-6%
117 +/-6%
230 +/-6% 10
10
10
9.5
11.0
4.8
150W
150W
5W
5W
100 +/-6%
117 +/-6% 2
2
1.1
1.2
300W
300W
300W 6W
6W
7W
100 +/-6%
117 +/-6%
230 +/-6%
2.5
2.1
1.1
5
5
5
4000W 100 +/-2%
12W
20.0
15
2000W
2000W
2000W
120 +/-2%
15
15
4000W
4000W
12W
12W
16.7
8.7
230 +/-2%

7317 Jack Newell Blvd North Fort Worth, Texas 76118-7100 817.595.4969 817.595.1290 800.886.4683voice- fax- toll free-
Document subject to change without notice.
931-***C0-00P
March 2008
EXELTECH was founded in 1990, based on the philosophy that efficiencies in the manufacturing
process through product design, coordinated with facility layout, was paramount to productivity
and the key to a quality product. Our mission is to provide leadership electronics and superior
customer service through the merging of innovative designs with advanced Manufacturing
technology.
Quality through design for manufactureability is a primary goal. Utilizing surface mount
technology, all design and manufacturing is performed in our facility, located in FORT WORTH,
TEXAS. "Pick and place" machines are set up with parts that are standard to all models, allowing
for zero setup time and eliminating errors created when reloading or setting up machines. Only
large capacitors and magnetics are placed by hand, in an effort to minimize human error through
automation. Hand soldering is eliminated through the use of vapor phase reflow. Point to point
wiring is eliminated with extensive use of PCB's to perform interconnectivity functions. The use of
extruded aluminum for mechanics has reduced the number of nut/bolt and screw points to one-
fourth that of previous products, while increasing heat dissipation efficiency and lending a
functional form factor to the product.
While design of the products to comply with automated manufacturing processes continues, our
people remain the most important part of the quality equation. All employees go through a six
month internship before becoming full-time staff members. All employees are cross trained for
multi-task capability. Using a PULL system, each station performs a quality check on the
performance of the previous station. Data for first time yield and DPU is recorded and analyzed by
each station and test bench in an ongoing effort to yield a zero defect process. Upon final
assembly, all products then proceed to A.L.T. for "accelerated life testing" to minimize "infant
mortality". Packaging and shipping procedures are constantly evaluated to reduce
damage.
All repairs are performed at the factory for quality feedback and input for future design. The net
result of these philosophies is a line of products that demonstrates an MTBF(mean time between
failure) in excess of 20 years and offers the most competitively priced true sine wave inverters
available anywhere.
Our commitment to quality and total customer satisfaction has allowed EXELTECH to become
innovators in the DC to AC power product market. A few of our "firsts" include; The smallest,
lightest high frequency PWM sine wave inverter. The first "N+1" redundant inverter systems, "hot"
swapable capability and "modular" design. Our many satisfied customers include AT&T,
BROOKHAVEN NATIONAL LABS, DIGITAL EQUIPMENT CORPORATION, MOTOROLA, MCI,
GTE GOVERNMENT SYSTEMS and numerous federal and state agencies. We are found quite
literally, around the world. We also provide back up power for the communications room in every
U.S. Embassy worldwide.
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COMPANY PROFILE
931- * ** C0- 00P
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