Exodraft EBC10v2 User manual

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EBC10v2
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Control | EBC10v2
Content
Product information 7
Scope of supply 7
Accessories and spare parts 7
Warranty 8
Technical specications 9
Construction and components 10
Connection diagram 12
Outdoor tting of the pressure transducer (XTP) 13
Layout of the user interface 14
Terminal board 15
Mechanical installation 17
Display 18
Introduction to the user interface 20
Setup - Chimney draft setting 21
Pre/post-purge 22
Temperature Sensor 23
Quick menu for setpoint 23
Settings and troubleshooting 24
Error codes 24
Overview of the service menu 25
Light-emitting diodes and terminal board 27
Basic functions of pressure control and supply air 28
Pressure-controlled regulation of the chimney fan 30
Area of use 30
Method of operation
General function 30
One boiler application 31
Continuous operation 32
One boiler with potential free contact 33
One boiler and extra monitoring with PDS 34
One boiler with potential free contact and temperature sensor input 35
Pressure regulation of Exodraft supply air fan 36
Use General 36
Positioning 36
Method of operation 36
Electrical connection 36
Sample wiring diagram 36
UK Conformity Assessed 37
Declaration of Conformity 38

Symbols
The following symbols may be used in the manual
to draw attention to danger or risk of personal
injury or damage to the product.
General prohibition
Failure to observe instructions marked with the prohibited
symbol may result in extreme danger or serious personal injury.
General warning
Failure to observe instructions marked with a danger symbol
may result in personal injury and/or damage to the product.
General attention
Marks a dangerous situation that, in the worst-case scenario,
can cause serious personal injury or significant damage to the product.
Electricity hazard/High Voltage
Marks a situation in which caution is advised due to the risk of high voltage electric
shock which can cause serious personal injury or significant damage to the product.
Connect an earth terminal to the ground
Failure to observe instructions marked with a danger symbol
may result in personal injury and/or damage to the product.
Permitted and approved
Permitted and approved method of installation.
Prohibited and not approved
Prohibited and not approved method of installation.

Disposal
Electrical and electronic equipment (EEE) often contain materials, components and substances
that may harm the environment or be hazardous to your health. Products (WEEE) marked with
the ‘crossed-out wheeled bin’ symbol should be disposed of separately from other waste at
the end of its life. Though legislation may differ from country to country we strongly advise
that electrical and electronic waste is separated from other waste and disposed of according to
national legislation to protect the environment and personnel that may come into contact with
waste.
How to use this manual
This manual has been prepared based on the specific product and
contains relevant technical information and installations guides.
Accessories and spare parts are not covered by this manual.
Please refer to the individual manuals of these components.
This installation manual does not contain any system design documentation.
Failure to observe instructions marked with a danger symbol
may result in personal injury and/or damage to the product.
Errors and omissions excepted.
Symbols
The following symbols may be used in the manual
to draw attention to danger or risk of personal
injury or damage to the product.
General prohibition
Failure to observe instructions marked with the prohibited
symbol may result in extreme danger or serious personal injury.
General warning
Failure to observe instructions marked with a danger symbol
may result in personal injury and/or damage to the product.
General attention
Marks a dangerous situation that, in the worst-case scenario,
can cause serious personal injury or significant damage to the product.
Electricity hazard/High Voltage
Marks a situation in which caution is advised due to the risk of high voltage electric
shock which can cause serious personal injury or significant damage to the product.
Connect an earth terminal to the ground
Failure to observe instructions marked with a danger symbol
may result in personal injury and/or damage to the product.
Permitted and approved
Permitted and approved method of installation.
Prohibited and not approved
Prohibited and not approved method of installation.

Warning
To minimise the risk of fire, electric shock, personal injury
and/or damage to the product please observe the following:
• Please always read the manual and only use the product in accordance with the
manufacturer’s instructions. If in doubt, contact one of the Exodraft specialized dealers.
• All installations must be carried out by properly qualifi ed personnel in accordance with
national legislation and regulations.
• This product must be earthed. Get assistance from an qualifi ed electrician when in doubt.
• This product must always be disconnected under the installation.
• Prior to servicing the product, disconnect the power and ensure that it cannot accidentally
be reconnected.
• Exodraft always recommends the use of a smoke alarm when a solid fuel open fire is
installed.
• If the Exodraft fan system has been designed for solid fuel/multi fuel installations, please
ensure that the design meets the requirements of BS EN15287-1. If this cannot be achie-
ved, a smoke alarm must be installed in the same room as the heat appliance.
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3112021_EBC10v2_UK
Warning
To minimise the risk of fire, electric shock, personal injury
and/or damage to the product please observe the following:
• Please always read the manual and only use the product in accordance with the
manufacturer’s instructions. If in doubt, contact one of the Exodraft specialized dealers.
• All installations must be carried out by properly qualifi ed personnel in accordance with
national legislation and regulations.
• This product must be earthed. Get assistance from an qualifi ed electrician when in doubt.
• This product must always be disconnected under the installation.
• Prior to servicing the product, disconnect the power and ensure that it cannot accidentally
be reconnected.
• Exodraft always recommends the use of a smoke alarm when a solid fuel open fire is
installed.
• If the Exodraft fan system has been designed for solid fuel/multi fuel installations, please
ensure that the design meets the requirements of BS EN15287-1. If this cannot be achie-
ved, a smoke alarm must be installed in the same room as the heat appliance.
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Product information
The EBC10v2 (Exodraft Boiler Control) is a specially developed control component for constant pressure
regulation of chimney draft. EBC10v2 is suitable for indoor installation.
By changing the setup, EBC10v2 can also regulate the supply of fresh air to the boiler room.
Incorrect use may result in problems with soot, chimney res, etc. which might damage the product.
Please check out this site for advice about the product:
www.exodraft.com
Scope of supply
• Exodraft EBC210v2
• XTP Sensor (Pressure transducer)
• Measuring probe for EBC10v2
• 2 metre silicone hose
• Installation manual and user instructions
Accessories and spare parts
The table below shows the accessories and spare parts available for the EBC10v2.
Accessories*
Relay Box
Frequency Inverter (FRK)
Silicone hose
External PDS
*This manual does not describe the specic use of accessories. We refer to the separate manuals for such components.
For more details contact your Exodraft dealer.

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Warranty
All Exodraft products are covered by a 2-year guarantee as per European consumer rights legislation. For
some countries an extended period of guarantee may apply depending on either national legislation or
other clearly stipulated conditions. Customer complaints must be handled by a specialised dealer or who-
lesaler (preferably where the Exodraft product has been bought originally). An updated list of Exodraft
specialised dealers can be found on our website for the country in question.
Exodraft products must always be installed by properly qualied personnel. Exodraft reserves the right to
change these guidelines without prior notice.
The warranty and liability does not cover instances regarding personal injury or damage to property or the
product that can be ascribed to one or more of the following causes:
• Failure to follow this installation and operation manual
• Incorrect installation, start-up, maintenance or servicing
• Improper repairs
• Unauthorised structural modications made to the product
• Installation of additional components that have not been tested/approved with the product
• Any damage resulting from continued use of the product despite an evident defect
• Failure to use original spareparts and accessories
• Failure to use the product as intended
• Exceeding or failure to meet the limit values in the technical data
• Force majeure

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Technical specications
The Exodraft EBC10v2 is a true PID-based fan speed control used to maintain a constant pressure or
draught in a ue/duct system. It can only be used with Exodraft fans. The control automatically adjusts the
speed based on the amount of exhaust gasses in the ue. EBC10v2 can control the fan speed on a single
phase AC motor directly (1x230V) or a threephase motor indirectly via a VFD (variable frequency drive) that
adjusts the motor speed.
The control has an integrated safety system to assure that heating appliances connected to the ue system
will be shut down in case of insufcient draught. This ensures safe operation at all times, regardless of
external factors (e.g. weather conditions).
Technical data
Data EBC10v2
H x W x D [mm] 175 x 175 x 100
Weight 1.5 kg
IP-rating / material IP 54
Fuse 4.0T A
Power supply 1x 230 V / 50 Hz
Max. motor load 0.35 kW / 0.5 hp
Operating temperature -20 to 50 °C
Selection of operations 0-150 Pa
Data EBC10v2
Tolerance +/-5%v Pa
+24V supply 100 mA Max
Control and alarm relay 230 VAC/4A AC1 - 24 VDC/2A
DC1 Max
Boiler inputs 10-48 VDC / 10-230 VAC
VFD Relay 230 VAC/2A AC1 - 24VDC/2A
DC1 Max
Output TRIAC 10-230 VAC
Temperature Input Pt1000

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1EBC10v2 (EBC10v2EU01)
2XTP150 G - Pressure transducer
3Measuring probe
4 Silicone hose
2
1
4
3
Construction and components
Data XTP Sensor
H x W x D [mm] 80 x 82 x 55.5
Power supply 24 VDC(+/- 15%)
IP-Rating IP 54
Output 0-10 VDC, max 10 mA
Operating temperature -25 to 50 °C
Tolerance +/-5% Pa
Data Chimney Probe
H x I [mm] 108 x 89

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Components function
Item no. Part Function
EBC10v2EU01 EBC10v2 Controls Exodraft fans and chimney fans. For indoor installations.
XTP150G Pressure transducer (XTP) Measures difference air pressure in the boiler room or chimney, or
outdoor atmospheric pressure.
3200814 Measuring probe for EBC10v2EU01 Measures pressure in the chimney. (EBC10v2EU01)
2000335 2 m silicone hose Supplies the pressure transducer (XTP) with reference pressure from
the measuring probe or from outdoors.
1100755 Temperature sensor Measures the temperature
REP-AFB Rep. switch Isolation switch
ES12 Relay Box If more than 2 boilers are connected
Fitting
Max. cable length between EBC10v2 and XTP are 100 m.
Max. cable length between EBC10v2 and chimney fan / fan are 100 m.
Max. cable length between XTP and measuring probe are 2 m.

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Connection diagram
The EBC10v2 is to be tted and connected as shown in the diagram below.
Ø5.5
A
A
Ø 5.5
B
A
A
B
B
12
Control of Fitting procedure
Chimney fan • Install EBC10v2EU01 and the pressure transducer (XTP) in the boiler room.
• Fit the measuring probe (A) in the boiler ue or in the manifold. However, for atmospheric boilers, the
probe must always be positioned after the draft hood.
• Connect the hose from the measuring probe to the negative terminal on the pressure transducer “B1”.
Note! • When the measuring probe is placed outside, it must be installed in a manner that prevents the formation
of condensation or ice. EBC10v2EU01 comes with a straight measuring probe.
• EBC10v2 must always be installed where it is protected from wind and weather (rain, snow, etc.)
Supply air fan • Install the control and the pressure transducer (XTP) in the boiler room.
• Connect the hose for measuring reference pressure (outdoor atmospheric pressure) to the negative
terminal “B1” on the pressure transducer. Run the hose outside the building to a place not exposed to the
weather. The open end of the hose may be installed inside a box as described at the top of the next page.
Note! • Particularly when wanting positive pressure* in the chimney / boiler room:
• Connect the hose to the positive terminal on the pressure transducer “B2”.
• EBC10v2 comes with only 2 m of hose.
*The default setting of the EBC10v2 is for negative pressure regulation, but local authority
requirements may state that positive pressure must be maintained.
The pressure transducer cannot be mounted inside an air tight enclosure. It uses the atmospheric
pressure as reference pressure.
EBC10v2

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Outdoor tting of the pressure transducer (XTP)
Make sure to position the pressure transducer
the right way up. Do not blow into the valves on the XTP 150 G
If there is a risk of adverse effect from strong winds, the hose (A) located inside the XTP 150G can be
removed from the (+) valve.
For outdoor installation, place the pressure transducer where it is not exposed to the weather. For outdoor
installation, the pressure transducer should be placed in a box tted with a hole (Ø2mm) in the bottom.
The hole serves to ensure correct reference pressure and prevent water entry
If the pressure transducer is positioned in a place where insects have access to the free end, tting a sinter
lter is recommended.

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Layout of the user interface
A
G
B
C
E
D
F
Pos. Part Function
A USB USB interface
B Display
Displays operation and changes in the user interface (menu system)
Indicates alarms
Shows normal operation status
CForward / up in the menu system
Increase set point
DApproves your action
Forward
EGo down in the menu system
Reduce set point
FInterrupt action
Back
G Fuse Fuse type

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Terminal board
The chart below lists the connection options for the terminal boards.
100 m
2 m
EBC24 Control
Do not install the transducer in an airtight enclosure. It uses the boiler room pressure / atmospheric
pressure as reference pressure.
The control can be installed directly on the wall or somewhere similar.

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Terminal Use Terminal Use
1PE Ground 18 Inactive
2 Supply - L1 19 Inactive
3Supply – N 20 Inactive
4 Chimney fan – N 21 Inactive
5Chimney fan - L1 (Regulating) 22 XTP-0V DC power supply (transducer)
6 Chimney fan - PE Ground 23 XTP-24V DC power supply (transducer)
7 Frequency inverter relay NO 24 Inactive
8 Inactiv 25 Inactive
9Inactiv 26 Inactive
10 Alarm Out - NO 27 0V DC Power supply
11 Alarm Out - C 28 24 VDC power supply (Max. 100 mA)
12
Voltage input from appliance / boiler 1
thermostat optocoupler (+) (10-230V AC/
DC
29 24 VDC power supply (Max. 100 mA)
13
Voltage input from appliance /
boiler 1 thermostat optocoupler
(-) (10-230V AC/DC)
30 PDS-NC (normally closed)
Proven draft switch
14 Burner 1 relay switch-Normally
open (max. 230 VAC, 2 amps.) 31 PDS-NO (normally open) Proven draft
switch
15 Burner 1 relay switch-Common
(max. 230 VAC, 2 amps.) 32 PDS-C (shared) Tested draft switch
16 Inactive 33 Pt1000
17 Inactive 34 Not used
35 Pt1000
*However, terminals 30, 31, and 32 may be used for connecting other auxiliary monitoring equipment as well.

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Mechanical installation
The control and the transducer must be installed inside, preferably in the boiler room.
The control does not need to be installed in a cabinet.
• Take off the lid.
• The installation holes are placed under the plastic screws keeping the cover in place.
• The distance between the control and the transducer should not exceed 100 m.
ScrewScrew
Screw
Screw

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Display
The diagram below shows the layout of the display on the EBC10v2. All possible display values are indicated:
INTAKE : 36 Pa
OUT : 15 %
SETPOINT : 55 Pa
The purpose of the display is to indicate
• Operating information (pressure, etc.)
• Alarms
• Parameters
• Set points
• USB
Using the interface
The user interface is operated via four buttons with the following functions:
Button Function
Activate the service menu
Edit and save settings
Go to menu item and adjust value
Return to operation screen from any point in the menu system
Reset alarm when “Manual Reset” is selected in menu 2.3.
MAIN MENU
2 ALARM
3 SERVICE
4 USER INTERFACE
1 REGULATION
Only qualied personnel should use the service menu

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Setting the language
It is possible to change the language on the display. The default setting is in English.
To set the language on the screen, follow these steps.
Step Action Display
1Go to the Main Menu (Enter chech mark)
Select 4. User Interface
MAIN MENU
1 REGULATION
2 ALARM
3 SERVICE
4 USER INTERFACE
2 Select 1. Display
USER INTERFACE
1 DISPLAY
4
3Select 1. Language
DISPLAY
2 UNITS
3 LCD BACKLIGHT
4 LCD CONTRAST
4 1
1 LANGAUGE
4
Use the arrow keys to switch between languages
Finish the approval/storage via the check box
The display should now have switched to the desired language
DISPLAY
LANGUAGE
ENG
4 1 1
ENG
Locked home screen
Access to the service menu is open as a default. It is possible to lock the home screen with a code.
To turn the code on/off, follow these steps.
Step Action Display
1Go to the Main Menu
Select 3. Service
MAIN MENU
1 REGULATION
2 ALARM
4 USER INTERFACE
3 SERVICE
2Select 7. Enable Pin
SERVICE
2 I/O-VIEW
3 OPTION
4 FACTORY DEFAULTS
5 MANUAL MODE
6 USB CONFIG
3
7 ENABLE PIN
3Use the arrow keys to toggle between off and on
Approve/Save with chech mark
SERVICE
ENABLE PIN
3 7
ON
If you have selected the code to be enabled:
• Activate the service menu (keep the check button pressed for 5 seconds)
• Enter code 3142
• Set the value with the arrows and conrm on the way / nally with the check button
ENTER PIN CODE
3142

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Introduction to the user interface
The service menu is built up in four levels:
The service menu consists of four main menus, each divided into submenus.
1. Regulation
2. Alarms
3. Service
4. User interface
Menu Function description Display
1
1.1 Pressure regulation: 0-95%: 0-150 Pa
1.2 Operating mode: Continuous or Intermittent
1.3 Pre-purge: Time and speed mode
1.4 Post-purge: Time and speed mode
1.5 Sensor: Range min. and max.
1.6 Properties: See Service menu overview
REGULATION
2 OPERATION MODE
3 PRE-PURGE
4 POST-PURGE
5 SENSOR
6 PROPERTIES
1
1 SET PRESSURE
2
2.1 Error: Alarm type
2.2 Error log: Alarm log covering 19 alarms
2. 3 Reset: Automatic or manual
ALARM
2 ERROR LOG
3 RESET
2
1 ERROR
3
3.1. Version no.
3.2 I/0-view: Input/output monitor/activator
3.3 Option: Bearing cycle, prime, draft input delay.
3.4 Factory presets: Default settings
5 Manual mode: TRIAC/frequency inverter output 0-100%
6 USB cong: Updating of rmware, conguration les
SERVICE
2 I/O-VIEW
3 OPTION
4 FACTORY DEFAULTS
5 MANUAL MODE
6 USB CONFIG
3
1 VERSION
44.1 Display: Language, units, and LCD settings
USER INTERFACE
4
1 DISPLAY
1
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