Expert Standard Series User manual

EXPERT Standard Series User Manual
1
Preface
Thank you for using EXPERT high performance general vector control drive
manufactured by Himel.
This series drive is a general-purpose drive based on flux vector algorithm
control. It has a series of practical functions such as motor parameter
self-identification, big torque at low frequency, wobble frequency control, droop
control, simple PLC, fixed length control and flexible frequency set mode, and can
achieve a variety of frequency combinations setting and RS485 communication.
Before using the drive, the drive user and the relevant technicians shall read
the User Manual carefully to ensure the correct installation and operation of the
drive and its optimal performance.
The User Manual is subject to change without prior notice. The new edition
shall prevail.
High performance general vector drive
User Manual
Edition Code： V1.5

EXPERT Standard Series User Manual
2
Intended Readers
The User Manual is intended for the following people to read:
Drive installation personnel, engineers and technicians (electrical engineers and
electrical operators), and designers, etc.
Please ensure the User Manual is to be received by end user.
Conventions
Sign Convention
Note The operation not in accordance with requirements may cause
moderate injury or minor injury.
Danger The operation not in accordance with requirements may cause death
or serious injury.
Danger
The drive must be earthed reliably, If not, there is a potential risk of personal
injury in the unit.

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－Contents－
Chapter1 Product specification and order notification.....................................................6
1.1 Confirmation of product................................................................................................6
1.2 Safety attentions........................................................................................................... 7
1.3 Attentions of use........................................................................................................... 9
1.4 Rejection attentions.................................................................................................... 11
1.5 Drive series model...................................................................................................... 11
1.6 Specifications.............................................................................................................. 13
1.7 Outline size.................................................................................................................. 13
1.8 Optional Components dimensions........................................................................... 20
1.9 Breaking Resistor........................................................................................................23
Chapter2 Installation and Wiring of Drive........................................................................25
2.1 Installation environment of drive...............................................................................25
2.2 Disassembling and installation of drive panel........................................................ 29
2.3 Attention Of Wiring......................................................................................................31
2.4 Wiring OF Main Circuit Terminal.............................................................................. 32
2.5 Control circuit configuration and wiring................................................................... 37
Chapter3 Drive’s operation and instruction..................................................................... 46
3.1 Keypad button function description..........................................................................46
Chapter4 Function Parameters......................................................................................... 48
4.1 Symbol Description：.................................................................................................48
4.2 Function parameter table...........................................................................................48
4.3 Fault code table...........................................................................................................87
Chapter 5 Fault Countermeasures and Abnormality Handling.................................... 88

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5.1 Fault Phenomena and Countermeasures...............................................................88
5.2 Operation Abnormalities and Countermeasures....................................................92
Chapter 6 Detailed Description of Parameter Use............................................................96
6.1 Group F0 system management parameters...........................................................96
6.2 Group F1 basic operating parameters.....................................................................99
6.3 Group F2 start-stop control parameters................................................................ 107
6.4 Group F3 motor and V/F control parameters....................................................... 116
6.5 Group F4 vector control parameters......................................................................121
6.6 Group F5 frequency given parameters..................................................................122
6.7 Group F6 digital terminal parameters.................................................................... 126
6.8 Group F7 advanced function parameters............................................................. 153
6.9 Group F8 PID control parameters.......................................................................... 157
6.10 Group F9 simple PLC control parameters.......................................................... 170
6.11 Group FA protection function parameters.......................................................... 177
6.12 Group Fb serial communication parameters...................................................... 183
6.13 Group FC auxiliary function parameters............................................................. 186
6.14 Group Fd additional parameter function............................................................. 206
6.15 Group U0 monitoring parameters........................................................................ 207
Chapter 7 Maintenance.................................................................................................... 210
7.1 Maintenance.............................................................................................................. 210
7.2 Regular maintenance............................................................................................... 210
Annex Communication Protocol.........................................................................................212
Interfacing method...........................................................................................................212
Communication method..................................................................................................212

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Protocol format.................................................................................................................212
Protocol function.............................................................................................................. 214
Notes:................................................................................................................................ 226
CRC Check.......................................................................................................................227
Application examples...................................................................................................... 230
Drive’s scaling relationship............................................................................................ 232
Warranty Agreement............................................................................................................233

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Chapter1 Product specification and order
notification
1.1 Confirmation of product
After unpacking, please check whether the drive is scratched or damaged in
course of carrying, and whether the rated value on the nameplate is in line with your
order requirement. If finding any problems, please contact supplier or us.
Model description
HAV -
X
S
-
4
T
0015
G
Drive Series
B: BASIC
S: SMART
Voltage Class
Drive Type
X: EXPERT
2: 220V
G: Heavy duty
4: 380V-440V
P: Normal duty
Drive Ranges
C: Compact
Adaptation Motor
S: Standard.
Input Voltage
0015: 1.5kW
S: Single-phase
0075: 7.5kW
T: Three-phase
0110: 11kW
1100: 110kW
Diagram1-1 Naming rules
Heavy duty (G): Dedicated mode for applications requiring a significant overload
(up to 150% for 60 s) with a motor power no higher than the drive nominal power
derated by one rating
Normal duty (P): Dedicated mode for applications requiring a slight overload
(up to 120% for 60 s) with a motor power no higher than the drive nominal power
There is a nameplate with drive model and rated value stuck on the top or the lower
part of right plate of drive case, the information in it as follows:

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Diagram1-2 Nameplate
1.2 Safety attentions
Check after having received product
Warning
1. The damaged drive or the drive lack of parts can’t be installed.
Otherwise, danger of injury would be caused.
Installing
Warning
1. When carrying, please hold the bottom of drive.
Only the panel is held, the drive would fall off and such that you would be
injured.
2. Please install it on metallic plate not apt to be burned.
Install it on the flammable material, there would be fire caused.
3. If two or more drives are installed in the same control cabinet, please
mount a fan and keep the air inlet temperature at below 40℃.
If too hot, there would be fire or other accidents caused.
Connection
Danger

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1. Please make sure the input power supply has been cut off before
connecting. Otherwise, danger of electric shock and fire would be caused.
2. Lease invites electric engineering technicians to connect the wire.
Otherwise, danger of electric shock and fire would be caused.
3. The earthing terminal must be earthed reliably. (Class 380V: Suitable for
earthing 3).
Danger of electric shock and fire would be caused.
4. After electrifying the emergency stop terminal, please check the operation is
available.
Otherwise, danger of injury would be caused. (The connection responsibility
is borne by user)
5. Please never touch output terminal directly, connect drive output terminal to
enclosure, or give the short connection among output terminals.
Otherwise, danger of electric shock and short circuit would be caused.
Warning
1. Please make sure that AC main circuit power supply is identical with the
rated voltage of drive.
Otherwise, danger of injury and fire would be caused.
2. Never conduct withstand voltage test for drive.
Otherwise, damage of semiconducting elements would be caused.
3. Please connect the braking resistor or braking unit according to diagram.
Otherwise, danger of fire would be caused
4. Please fasten the terminal by the screwdriver with specified torque.
Otherwise, danger of fire would be caused.
5. Never connect the input power line to terminals U, V, W.
Such that, the voltage is applied to output terminal, the inner of drive would
be damaged.
6. Never connect the phase-shift capacitor and LC/RC noise filter to output
circuit.
Otherwise, the drive inner would be damaged.
7. Never connect electromagnetic switch and electromagnetic contactor to
output circuit.
When the drive is running with the load, the surge current caused by
operation of electromagnetic switch and electromagnetic contactor would
cause over current protection circuit operation of drive.
Maintaining and checking
Danger

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1. Never touch the connection terminal of drive as the terminal has high
voltage.
Otherwise, danger of electric shock would be caused.
2. Before electrifying, please install the terminal enclosure reliably, and must
cut off the power before disassembling the enclosure.
Otherwise, danger of electric shock would be caused.
3 Laypeople are not allowed to maintain and check.
Otherwise, danger of electric shock would be caused.
Warning
1. As CMOS integrated circuit is mounted on keyboard plate, control circuit
plate, driving circuit plate, please pay special attention when using.
Once the circuit plate is touched by finger, the integrated chip on circuit plate
would be damaged for electrostatic induction.
2. In electrifying, never change the connecting wire or disassemble the
connecting wire of terminal.
In running, please never check the signal. Otherwise, the equipment would
be damaged.
1.3 Attentions of use
Please pay attention following points when using EXPERT series drive.
1.3.1 Constant-torque and low-speed running
In case that the drive with common motor runs at low speed for a long time, the life
of motor would be affected for the poor heat radiation. So if it is needed low-speed &
constant-torque long time running, professional drive must be selected.
1.3.2 Confirmation of motor insulation
When using EXPERT series drive with motor, please check up the insulation of
motor to protect equipment. In addition, if the motor is used in the harsh environment,
it is very necessary to check up the insulation of motor regularly, so as to protect the
safety of system.
1.3.3 Negative-torque running
In the occasions with strict requests for motor acceleration/deceleration time , the
drive would generate over current or over voltage fault and it would trip, in case of this,
a braking resistor shall be mounted.
1.3.4 Mechanical resonance point of load device
In the certain output frequency range, the drive is likely to meet the mechanical
resonance point of load device, if that, the jumping frequency must be set to avoid this
point.
1.3.5 Capacitor or pressure sensitive element that improves power factor
If there is a capacitor or varistor for lightning protection that improves power factor

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mounted on the output side, they shall be removed, otherwise, the drive would trip for
fault or the parts would be damaged, because output voltage of drive is the type of
impulse wave. In addition, on the output side, it is suggested that air switch and
contactor would not be installed either, shown as diagram 1-4. (If the switch unit has
to be mounted on the side of output, the output current of drive must be zero when the
switch operates.)
M
变频调速器
U
V
W
KM
Diagram 1-3 Drive output side never mounted with a capacitor
1.3.6 Run at over 50Hz.
If the drive has to run at over 50Hz, the applicable speed range of motor bearing
and mechanical equipment must be guaranteed in addition to considering the
vibration and noise of motor, and please inquire before drive runs.
1.3.7 Electronic heat protection value of motor
When a motor chosen is applicable, the drive can provide the motor with heat
protection. If the motor doesn’t match with the rated capacity of drive, the protection
value must be adjusted or other protection measures must be taken, to guarantee the
motor runs safely.
1.3.8 Altitude and derating use
If the drive runs in area of over 1000m altitude, it must be de-rated by reason that
the heat radiation of drive gets poor for rarefied air. Diagram 1-5 shows the relation
between rated current of drive and altitude.
Diagram 1-4 Relation between rated output current of drive and altitude
Drive

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1.3.9 Protection degree
Protection degree IP 20 of the drive is got in the state of use or keyboard display.
1.4 Rejection attentions
Before scrapping the drive, please pay attention following information:
When burning, the electrolytic capacitor of main circuit and electrolytic capacitor of printed
board are likely to explode, and the plastic part will produce noxious gas. Therefore, the
drive shall be handled as the industrial rubbish.
1.5 Drive series model
The drive has two voltage class 220V and 380V (The input voltage range of 220V:
180V-220VAC; The input voltage range of 380V: 380V-440V.) The applicable motor
power range is 380V:0.75KW~280KW;220V:0.75-2.2KW. EXPERT series drive model
is shown as table1-1 and 1-2.
Table 1-1 Drive Model 380V
Model
（G: Heavy duty）
Rated
Capacity
（KVA）
Rated output
current（A）
Matching
motor（kW）
4T0007G
1.5
2.5
0.75
4T0015G
2.7
4.1
1.5
4T0022G
3.7
5.5
2.2
4T0040G/4T0055P
4.1/8.5
9.6/13
3.7/5.5
4T0055G/4T0075P
8.5/11
13/17
5.5/7.5
4T0075G/4T0110P
11/17
17/25
7.5/11
4T0110G/4T0150P
17/21
25/32
11/15
4T0150G/4T0185P
21/24
32/37
15/18.5
4T0185G/4T0220P
24/30
37/45
18.5/22
4T0220G/4T0300P
30/40
45/60
22/30
4T0300G/4T0370P
40/50
60/75
30/37
4T0370G/4T0450P
50/60
75/90
37/45
4T0450G/4T0550P
60/72
90/110
45/55
4T0550G/4T0750P
72/100
110/157
55/75

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4T0750G/4T0900P
100/116
157/180
75/90
4T0900G/4T1100P
116/138
180/214
90/110
4T1100G/4T1320P
138/167
214/256
110/132
4T1320G/4T1600P
167/200
256/307
132/160
4T1600G/4T1850P
200/230
307/340
160/185
4T1850G/4T2000P
230/250
340/385
185/200
4T2000G/4T2200P
250/280
385/430
200/220
4T2200G/4T2500P
280/317
430/465
220/250
4T2500G/4T2800P
317/355
465/525
250/280
4T2800G/4T3150P
355/450
525/590
280/315
4T3150G/4T3550P
450/500
600/645
315/355
4T3550G/4T4000P
500/570
645/750
355/400
4T4000G/4T4500P
570/640
750/850
400/450
4T4500G/4T5000P
640/715
850/920
450/500
4T5000G/4T5600P
715/800
920/1050
500/560
4T5600G/4T6300P
800/900
1050/1150
560/630
4T6300G/4T7100P
900/1015
1150/1350
630/710
4T7100G/4T8500P
1015/1215
1350/1630
710/850
4T8500G
1215
1630
850
Table 1-2 220V Drive model
Model
(G: Constant torque)
Rated
Capacity(kVA)
Rated output
current(A)
Matching
motor(kW)
220V Single
2S0007G
0.8
5.0
0.75
2S0015G
1.6
7.8
1.5
2S0022G
2.4
10.8
2.2
Remind: If you need other power range drive, please consult with the factory
before ordering!

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1.6 Specifications
Table 1-3 Product technical specifications
Item
Description
Input
Rated voltage/
Frequency
Three-phase, 380V-440VAC；50Hz/60Hz
（0.75kW-450kW）;
Three-phase,，380VAC；50Hz/60Hz
（500kW-850kW）
Single, 200V-220VAC；50Hz/60Hz
Allowed voltage
range
Voltage:380V(-15%)～440V（+10%）, 200V(-10%)～
220v（+10%）;Voltage unbalance rate:﹤
3%;Frequency:±5%
Output
Rated voltage（V）
0～Input voltage
Frequency
0Hz～550Hz
Overload capacity
G type:150% rated current for 60s ;P type:120%
rated current for 60s
Main control
function
Control mode
Open-loop vector mode, V/F mode
Range of speed
regulation
1：100
starting torque
150% rated torque when 0.5Hz
Speed control
accuracy
≤±0.5% rated synchronous speed
Frequency
accuracy
Digital set :max. frequency×±0.01%
Analog set：max.frequency×±0.2%
Frequency
resolution
Digital set :0.01Hz ;Analog set：max. frequency×
0.1%
Torque rise
Auto torque ascension,manuall torque ascension
0.1%～30.0%
V/F curve
Four ways:1 kind of user set V/F curve way、3
kinds of drop torque characteristic curve way(2.0
times power，1.7 times power，1.2 times power
Acceleration/decel
eration curve
Two ways:line acceleration/deceleration、S curve
acceleration/deceleration;
four acceleration/deceleration time，with the unit of
time（minute/second） optional ,max.time set 60
hours
DC braking
DC braking start frequency:0.00Hz～
60.00Hz;braking time:0.0～30.0s;braking current:
0.0～100.0%

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Item
Description
Jogging
Jog frequency range:0.10Hz～50.0Hz
Multi-speed
operating
It can be realized by interior-PLC or control
terminal
Built-in PID
Be convenient to make closed-loop control system
Auto
energy-saving
running
According to load condition, V/F curve can be
optimized automatically to get the aim of
energy-saving running.
Auto voltage
adjustment
when rhe voltage of network changes,the output
voltage can be automatically kept constant
Auto current
limiting
During the operation, the current is automatically
limited to prevent frequent flow to falut trip
Auto carrier
adjustment
According to the load characteristics ,automatically
adjust the carrier frequency
Customized
function
Textile swing
frequency
Textile swing frequency control,it can realize the
function of fixed and variable swing frequency
Fixed length
control
Length reached stop function
Sagging function
Applicable to multiple drives drive one load
Instant
stop/non-stop
control
when power-supply off instantly,it can realize keep
running through control bus voltage
Binding function
Running command channel and frequency input
channal can be binded and change at same time
Running
function
Running
command channel
Operation panel,control terminal and
communication port , can be switched through
many ways
Frequency input
channel
Digial input, analog voltage input,analog current
input, pulse input,communication port input,can be
switched through many ways
Auxiliary
frequency input
channel
Realize flexible auxiliary frequency fine-turing and
frequency combination operation
Pulse output
terminal
0～50KHz pulse square wave signal output,can
realize output setting frequency and output
frequency ect.
Analog output
terminal
2 ways analog output,0～10v、0～20mA to get
output of physical quantity such as setting
frequency and output frequency

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Item
Description
Operating
panel
Double row LED
display
It can display 20 kinds of parameters such as
setting frequency,output frequency,output
voltage,output current and so on
Key Locked and
function choose
Define the function scope of part of the keys,in
case of mistake operation
protection function
Phase-loss protection(optional),over current
protection,over voltage protection,under voltage
protection,over heat protection,over load
Environment
Service location
Indoor,not suffer from sun,dust,corrosive gas,oil
fog,steam and so on
Altitude
Below 1000m，If the altitude is above 1000m,
please derate 1% for every additional 100m.，the
highest usable altitude is 3000m
Environment
temperature
－10℃～＋40℃, derate above 40℃，derate 1.5%
for every additional 1℃，the highest ambient
temperature is 50℃；
Humidity
Less than 95%RH，no condensation
Vibration
Less than 5.9m/s2
Storage
temperature
－20℃～＋60℃
Pollution degree
PD2
Structure
Protection class
IP20
Cooling way
Froced air cooling
Installation Way
Wall-hanging,Cabinet, Trough-wall installation
Distribution System
TN、TT
efficiency
≥95%

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1.7 Outline size
W1
W
H1
H
D2
D1
D
QUICK
QUICK
(a) A sizes (b)B sizes
H
W
QUICK
PRG M-F
ENT
RUN STOP
RESET
QUICK
H1
H
D2
D1
D
W 1
W
W all- m oun tin g sta n d
In s ta lla ti o n d ia gra m 1
W all- m oun tin g sta n d
In s ta lla ti o n d ia gra m 2
sc r ew
screw
(c)C sizes (d)Wall-mounting sizes

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W1
H
H1
D1
D
W
D3
D2
(e)E sizes (f) F sizes
Table 1-4 Drive Exterior and Mounting Dimensions b(mm)
Model
W
W1
H
H1
D
D1
D2
D3
Mounting
Holes(Φ)
Refer
4T0007G
120
109
215
204
158
133
85
5.5
(a)
2S0007G
4T0015G
2S0015G
4T0022G
2S0022G
4T0040G/4T0055P
4T0055G/4T0075P
150
138
259
248
183
176
150
5.5
(a)

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4T0075G/4T0110P
4T0110G/4T0150P
205
188
322
305
219
210
168
6.5
(a)
4T0150G/4T0185P
4T0185G/4T0220P
235
218
370
350
237
230
200
7
(a)
4T0220G/4T0300P
4T0300G/4T0370P
305
200
490
470
270
235
207
10
(b)
4T0370G/4T0450P
4T0450G/4T0550P
320
197
560
543
302
275
237
10
(b)
4T0550G/4T0750P
4T0750G/4T0900P
4T0900G/4T1100P
355
240
678
659
307
257
257
11
(b)
4T1100G/4T1320P
4T1320G/4T1600P
4T1600G/4T1850P
450
300
900
875
372
345
300
12
(b)
4T1850G/4T2000P
4T2000G/4T2200P
480
-
1070
-
412
400
313
-
-
(c)
4T2200G/4T2500P
4T2500G/4T2800P
525
-
1300
-
438
425
335
-
-
(c)
4T2800G/4T3150P

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4T3150G/4T3550P
4T3550G/4T4000P
635
-
1480
467
460
356
-
-
(c)
4T4000G/4T4500P
4T4500G/4T5000P
4T2000G/4T2200P
（Wall-mounting）
480
320
1158
1127
421
414
329
-
12
(d)
4T2200G/4T250
（Wall-mounting）
4T2500G/4T2800
（Wall-mounting）
525
400
1388
1357
447
440
350
-
12
(d)
4T2800G/4T3150
（Wall-mounting）
4T3150G/4T3550
（Wall-mounting）
4T3550G/4T4000
（Wall-mounting）
635
450
1577
1538
482
475
371
-
16
(d)
4T4000G/4T4500
（Wall-mounting）
4T4500G/4T5000
（Wall-mounting）
4T5000G/4T5600P
950
900
1812
1845
490.5
388.5
276
154
Counter
machine
(e)
4T5600G/4T6300P
4T6300G/4T7100P
4T7100G/4T8500P
4T8500G
1200
1150
1900
1939
580.5
510
402.5
307
Counter
machine
（f）
Note: 1.Optional base for 4T0300G/4T0370P～4T1850G/4T2000P.
2.Need to match wall-mounted stand for wall-mounted design of
4T2200G/4T2500P～4T2800G/4T315

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1.8 Optional Components dimensions
1.8.1 Optional accessories embedded mounting bracket dimensions
W2
W3
W3
W1
D2
D1
H1
W4
H4 H3
H2
(1) Plastic structure embedded mounting bracket
(2) Sheet Metal structure embedded mounting bracket