FAAC Estate Swing E-S 1600 Series User manual

Instruction Manual for the
Manufactured by
E-S 1600 / E-S 1602 Series

CE DECLARATION OF CONFORMITY OF MACHINES
(Directive 89/392/EEC, Annex II, Part B)
Manufacturer: FAAC S.p.A.
Address: Via Benini, 1 – 40069 Zola Predosa Bologna – Italy
Declares that: 409 A.K.A. Estate Swing (USA) mod operator
• Is built to be integrated into a machine or to be assembled with other machinery to create a machine under the provisions
of Directive 89/392/EEC, and subsequent amendments 91/368/EEC, 93/44/EEC.
• Conforms to the essential safety requirements of the following EEC directives:
o 73/23/EEC and subsequent amendment 93/68/EEC, 89/336/EEC and subsequent amendment 92/31/EEC and
93/68/EEC.
o And also declares the it is prohibited to put into service the machinery until the machine in which it will be
integrated or of which it will become a component has been identified and declared as conforming to the
conditions of Directive 89/392/EEC and subsequent amendments assimilated under national laws under DPR
#459 of July 24, 1996.
Bologna, January 1, 2002
Managing Director
A. Bassi
Warnings for the installer
General safety obligations
1. Attention! To ensure the safety of people, it is important that you read all the following instructions. Incorrect installation or incorrect
use of the product could cause serious harm to people.
2. Carefully read the instructions before beginning to install the product.
3. Store these instructions for future reference.
4. This product was designed and built strictly for the use indicated in the documentation. Any other use, not expressly indicated here,
could compromise the good condition/operation of the product and/or be a source of danger.
5. FAAC declines all liability caused by improper use or use other than that for which automated system was intended.
6. Do not install the equipment in an explosive atmosphere; the presence of inflammable gas or fumes is a serious danger to safety.
7. The mechanical parts must conform to the provisions of Standards EN 12604 and EN 12605.
For non-EU countries, to obtain an adequate level of safety, the standards mentioned above must be observed, in addition to national
legal regulations.
8. FAAC is not responsible for failure to observe Good Technique in the construction of the closing elements to be motorized, of for any
deformation that may occur during use.
9. The installation must conform to Standards EN 12453 and EN 12445.
The safety level of the automated system must be C+D.
10. Before attempting any job on the system, cut out electrical power and disconnect the batteries.
11. The main power supply of the automated system must be fitted with an all-pole switch with contact opening distance of 3 mm or
greater. Use of a 6A thermal breaker will all-pole circuit break is recommended.
12. Make sure that a differential switch with threshold of 0.03 A is fitted upstream of the system.
13. Make sure that the earthing system is perfectly constructed, and connect metal parts of the means of the closure to it.
14. The automated system is supplied with an intrinsic anti-crushing safety device consisting of a torque control. Nevertheless, its tripping
threshold must be checked as specified in the Standards indicated at point 10.
15. The safety devices (EN 12978 standard) protect any danger areas against mechanical movement risks, such as crushing, dragging, and
shearing.
16. Use of at least one indicator-light (e.g. FAACLIGHT 12VDC) is recommended for every system, as well as a warning sign adequately
secured to the frame structure, in addition to the devices mentioned at point “15”.
17. FAAC declines all liability as concerns safety and efficient operation of the automated system, is system components not produced by
FAAC are used.
18. For maintenance, strictly use original parts by FAAC.
19. Do not in any way modify the components of the automated system.
20. The installer shall supply all information concerning manual operation of the system in case of an emergency, and shall hand over to
the user the warnings handbook supplied with the product.
21. Do not allow children or adults to stay near the product while it is operating.
22. Keep remote controls or other pulse generators away from children, to prevent the automated system from being activated involuntar-
ily.
23. Transit through the leaves is allowed only when the gate is fully open.
24. The user must not attempt any kind of repair or direct action whatever and contact qualified personnel only.
25. Do not short-circuit the poles of the batteries and do not try to recharge the batteries with power supply units other than Master or Slave
cards.
26. Do not throw exhausted batteries into containers for other waste but dispose them in the appropriate containers to enable them to be
recycled.
27. Anything not expressly specified in these instructions is not permitted.
Abassi

Estate Swing Summery of Functions
The Estate Swing is only to be used for vehicular swing gates in a Class I
setting.
Class I: A vehicular gate opener (or system) intended for use in a home of
one-to-four single family dwelling, or a garage or parking area associated
therewith.
The FAAC Estate Swing automated system was designed and built for controlling
vehicle access. Do not use for any other purpose.
The external automation with an electro-mechanical non-reversing linear arm
automates residential swing-leaf gates with leaves of up to 16’ in length. It con-
sists of an irreversible electro-mechanical operator with built in opening and clos-
ing limits and utilizes a worm screw system. The irreversible system ensures the
gate is mechanical locked when the motor is not operating. A lock still needs to be
installed if security or high winds are a concern. A manual release makes it possi-
ble to move the gate in the event of a power-cut or fault.
Keep this manual safely stored after
installation.
Serial Number__________________________
Date of urchase_______________________
lace of urchase______________________
Have this information on hand while handling all
service and warranty issues.
This manual and its contents are produced by Web Direct Brands, Inc. and is based on the instructions
written by FAAC,

The table of contents are listed to assist you locating a desired section. We do how-
ever strongly suggest studying every page of the instruction manual before attempt-
ing installation.
SECTION:
• Review of specifications, warnings, and tools 1
⇒Specifications of the Estate Swing and Components 1.1
⇒Parts List 1.2
⇒System Overview & Preliminary Checks 1.3
⇒Tools Needed for Installation 1.4
• Installation 2
⇒Manual Operation, Restoring Automation 2.1
⇒READ FIRST: Determining Push or Pull to Open 2.2
⇒IMPORTANT: Determining Setback—Pull to Open 2.3
⇒Installation of Operator—Pull to Open 2.4-.9
⇒IMPORTANT: Determining Setback—Push to Open 2.10
⇒Installation of Operator—Push to Open 2.11-.16
⇒Positive Stops and E-S 1602 Dual Considerations 2.17
• Wiring, Jumpers and Receiver 3
⇒Mounting the Control Box 3.1
⇒Mounting Back-up Batteries - if applicable 3.2
⇒Removing Terminal Strips for Wiring 3.3
⇒Wiring of Operator Arm(s) (Pull & Push to Open) 3.4-.6
⇒Installing Receiver and Setting Transmitters 3.7
⇒Temporary Safety Jumpers 3.8
⇒Power 3.9
• Programming the Operator 4
⇒Programming Operating Parameters 4.1
⇒Operating Parameters Chart 4.2-.3
⇒Programming Gate Movements 4.4-.5
Table of Contents

Marks pages with opener or usage warnings. Although we have marked these as very
important warnings, please read the entire manual. Every step is important to the
correct installation of your gate opener.
The table of contents are listed to assist you locating a desired section. We do how-
ever strongly suggest studying every page of the instruction manual before attempt-
ing installation.
SECTION:
• Diagnostics and Troubleshooting 5
⇒LED Lights and Operational Displays 5.1
⇒Troubleshooting 5.2-.4
• Accessories 6
⇒Control Board Overview 6.1-.2
⇒Photocell and Safety Device Guide 6.3
⇒Accessories 6.4
Table of Contents

MODEL Estate Swing
Power Supply 115V AC/ 24V AC
Rated Absorbed Power (W) 70
Current (A) 3
Travel (in.) 11
Cycles per hour Continuous Duty / Aprox. 75
Operating Ambient Temp -4 to 131 F
Protection class IP44
Gate leaf max length (ft.) Up to 16
Gate leaf max weight (lbs.) Up to 800
Operator overall dimensions LxHxD(in.) See below
Operator Weight 18 lbs
Specifications
1.1

1.2
Estate Swing Parts List
B. Operator Arm with 45’ of 5 Conductor
Wire
H. Gate Mounting Bracket
I. Post Mounting Brackets
J. Connector Pins and C Rings, Terminal
Board Cover and Screws, Rear Fitting,
Water Tight Connectors
K. Mounting Hardware
1 - 3/8”x1 3/8” Hex bolts, washer, nut
1 - 5/16”x 1 3/8” Hex bolt, washer, nut
2 - 3/8”x 2” Carriage bolt, washers, nut
1 - 1/4” x 2” Hex bolt, washers, nut
Slave Operator (If Applicable)
A. Control Box
B. Operator Arm with 7’ of 5 Conductor Wire and
Key
C. Control Board
D. Transmitter
E. Receiver
F. Transformer
G. Control Box Screws, Control Board Screws and
Washers, Jumper Wire
H. Gate Mounting Bracket
I. Post Mounting Brackets
J. Connector Pins and C Rings, Terminal Board
Cover and Screws, Rear Fitting, Water Tight
Connectors
K. Mounting Hardware
1 - 3/8”x1 3/8” Hex bolts, washer, nut
1 - 5/16”x 1 3/8” Hex bolt, washer, nut
2 - 3/8”x 2” Carriage bolt, washers, nut
1 - 1/4” x 2” Hex bolt, washers, nut
Master or Single Operator

Standard System
Overview and Safety
ones
The system display to the below is a
recommended standard system.
Other approved accessories can be
installed. Photo sensors and a flash-
ing light indicating gate movement
is recommended for safety purposes.
IMPORTANT
Preliminary Checks:
To ensure safety and an efficiently operating automated system, make sure the follow-
ing conditions are observed.
• The gate and post must be suitable for being automated. Check that the structure is
sufficiently strong and rigid, and its dimensions and weights conform to those
indicated on page 1.
• Make sure the leaves move smoothly without any irregular friction during entire
travel.
• Make sure the hinges are in good condition. Ball bearing hinges are ideal for gates
weighing over 200 lbs. or over 10’ in length.
• Make sure the gate is plumb and level.
• The fence post must be secured in the ground with concrete. This will prevent
alteration of alignments and leveling during installation and during cycles.
1.3
1,2 Estate Swing Operator
3Photocells (not included)
4Control board
5N/A
6Push button opening device (not included)
7Receiver extension (not included)
8 12Vdc flashing lamp (not included)
9Positive stop
10 DC transformer
Notes: 1) When laying electrical cables, use
appropriate rigid and/or flexible tube
2) Do not run any wires in the same conduit as
110 AC power that may be in the area. This
will cause unwanted interference

Tools Needed
• Power Drill
• Crescent Wrench
• Flat Head Screwdriver
• Hacksaw
• Phillips Head
Screwdriver
• C-Ring Pliers
• Tape Measure
• Level
• Wire Strippers
• C-clamps
• 3/8”, 1/4”, 5/16” Drill
Bits
Other items that may be needed prior to commencing installation. Bolded items are necessary
to all applications.
• Start and stop post, bracket or door stop. Although the FAAC Estate swing 1600 features built
in limit switches some may choose to use positive stops:
• 16, 14 or 12 gauge, 2 conductor stranded direct burial low voltage wire will be required
to run power to your operator. Length is determined by distance between transformer power
supply and the control box.
• 4 - 3/8” Carriage Bolts will be needed to connect the 2 “L” shaped brackets to the post.
Length will be determined by the size of your posts.
• A metal support bracket may be needed to achieve the appropriate desired setback. The metal
support bracket will be bolted or welded to your post to give a larger amount of space to mount
the provided mounting bracket.
• A voltage meter and digital camera may be necessary to run diagnostic checks.
• If your transformer is going to be plugged into an outdoor outlet you will need to weatherproof
that outlet and transformer. Electrical boxes or plug covers can be obtained from a local hard-
ware store to accommodate both the plug and transformer.
• Hardware to attach the control box to a post or fence.
• Watertight connectors for running wires into the control box.
1.4

Manual Operation Mode
1) Slide lock cover forward.
2) Insert and turn provided key.
3) Flip release lever up.
4) Turn release lever 180 degrees to face the opposite direction. The operator shaft can now be
manually pushed or pulled in and out.
To exit manual mode, reverse the above steps.
2.1

The following section is instructions
on mounting your gate opener. Your
gate can be mounted one of two
ways:
ull-To-Open: With the gate opener on the inside of
the property, the gate will swing in towards the property.
The gate opener will be extended in the gate’s closed
position and as the opener retracts it PULLS the gate
open.
Instructions are pages 2.3 - 2.9, 3.5
ush-To-Open: With the gate opener on the inside
of the property, the gate will swing out away from the
property towards the street. The gate opener will be
retracted in the gate’s closed position and as the opener
extends it PUSHES the gate open.
Instructions are pages 2.10 - 2.16, 3.6
After deciding which method you will
use to automate your gate, make an X
across the pages of the installation
method you will not be using.
This will prevent mistakenly using the wrong instructions
for your installation as the two sections look very similar. 2.2

IMPORTANT: Determining Correct Setback
2.3
PULL TO OPEN - Standard operation. This means the gate operator is mounted on the
inside of the property and pulls your gate in towards the property.
A B a
aa
a
7.5” 7.5” 90o
7” 7” 100o
6.5” 6.5” 110o
To determine the position of the gate mounting bracket (above is for the post mounting
bracket) refer to step 9 in the section “Installation of operator”
To the right are 3 common exam-
ples of setback mountings. These
are not the only options for mount-
ing.
There a 3 factors to keep in mind
when finding the setback mounting:
1) The measurements must be cor-
rect from the center of the hinge of
the gate to the center of the hole on
the mounting bracket.
2) There must be clearance for your
opener to attach to your gate in the
closed position. (open position on
push to open install - 4.8)
3) The brackets do not move or pivot
after mounting, if you can achieve the
setback and clearance then bracket
position is inconsequential.
It is best to C-Clamp brackets on and
test arm movement clearance before
permanently attaching them.

Installation of Operator—Pull-to-Open
1. Find the proper set back for your operator (from
previous page). Do this by holding the bottom “L”
shaped bracket against the post. Marking its horizon-
tal positioning on the post using a vertical line up
from the middle of the bracket. Also mark your an-
gled bracket for positioning on the “L” shaped
bracket. The hole on the end of the angled bracket
should be in the setback position.
HINT: Trace the bracket on cardboard and use
the cardboard to make a template.
2.4
2. Cut off the excess length
(if any) of the angled
bracket using a hacksaw. 3. Position the angled
bracket between the two “L”
shaped brackets in the same
position as when the setback
was found. Clamp the 3
brackets together. Drill
through the angled bracket
using the pre-drilled holes in
the “L” shaped brackets us-
ing a 3/8” drill bit. Drill
through all three brackets
using a 5/16” drill bit in a
position behind the first
hole.
4. Insert a 3/8” x 1” bolt in
the center hole and a 5/16”
bolt in the rear hole. Secure
them using the provided
nuts and lock washers.
Before permanently attaching any brackets, be sure to test
arm motion and clearance.

5. Temporarily position the gate side
mounting bracket. (horizontal position
does not matter, vertical position on the
gate is the position you are matching to
the post bracket.) Position your assem-
bled gate mounting along the previously
drawn vertical line and level the angled
piece with the horizontal piece of the gate
mounting bracket using a level. Mark
your holes, drill and attach the brackets
using 4) 3/8” carriage bolts.
6. Assemble the rear fitting to the operator as shown below.
7. Run the 5 wires from the arm(s) to the control board as seen in section 3.
8. Set the operator for manual operation. And extend the operator arm to a near full extended
position.
2.5
Gate Side Bracket
Gate Side Bracket
Gate Side Bracket

2.6
9) Extend the operator arm so the measurement between the center of the pivot hole on the rear
bracket and the center of the pivot hole in the front mounting measures 50 3/4 inches. After
finding the measurement relock your operator arm.
This is your closed mounting position.
10. Assemble the front gate mounting bracket as shown below. (bottom ring can be left off if se-
curity is not a concern)
11. Attach the operator to the post mounting bracket using the supplied pins as shown below,
support the arm to prevent dropping and breakage of the rear fitting. (bottom ring can be left off if
security is not a concern)

2.7
12. Close the gate leaf. With the operator attached on the post side, move the end of the arm to
the gate and, keeping the gate operator in a perfectly horizontal position, determine the gate
mounting position. The arm should already be in it’s full closed length that was determined in
step 9.
13. Attach the gate mounting bracket
using carriage bolts, nuts, and washers.
14. Release the gate operator once
more.
Manually test the gate by completely
opening and closing it, checking for
hindrances.
Gate in Closed position

2.8
Understanding the limit switches
The stroke length is the distance between both limit switches. In-
creasing the stroke length will make your operator open further or
close further.
Decreasing the stroke length will make your operator open less or
close less.
The limit switches are for fine adjustment only and each turn of the
limit adjustment screws only moves the switch slightly.
Never adjust a limit switch past resistance, this will damage the
limit switch internally.
Fine tuning Limit Switches - Pull-to-Open
Continue to the next page for limit adjustment
directions.

Fine tuning Limit Switches - Pull-to-Open
If the light does not go out before a physical limitation is reached, decrease the stroke length.
Open Position Adjustment
• Move the gate slowly to the Open
position (fig 1) until the FCA1 light
goes OFF (fig 2).
(FCA2 if working on the slave leaf of dual
opener)
• To increase the stroke length turn the
FCA screw:
COUNTER-CLOCKWISE (fig 3).
(make the gate open more)
• To decrease the stroke length turn the
FCA screw:
CLOCKWISE (fig 3).
(make the gate open less)
(fig 1)
(fig 2)
(fig 3)
Closed Position Adjustment
• Move the gate slowly to the Closed
position (fig 1) until the FCC1 light
goes OFF (fig 2).
(FCC2 if working on the slave leaf of dual
opener)
• To increase the stroke length turn the
FCC screw:
CLOCKWISE (fig 3).
(make the gate close more)
• To decrease the stroke length turn the
FCC screw:
COUNTER-CLOCKWISE (fig 3).
(make the gate close less)
(fig 1)
(fig 2)
(fig 3)
2.9

IMPORTANT: Determining Correct Setback
2.10
PUSH TO OPEN - This operation is commonly used if you driveway slopes up after the
gate, preventing it from swinging in. This means the gate operator is mounted on the inside of
the property and pushes your gate out away from the property.
A B a
aa
a
7.5” 7.5” 90o
7” 7” 100o
6.5” 6.5” 110o
To determine the position of the gate
mounting bracket (above is for the
post mounting bracket) refer to step
9 in the section “Installation of
operator - PTO”
To the right are 2 common examples
of setback mountings. These are not
the only options for mounting.
There a 3 factors to keep in mind
when finding the setback mounting:
1) The measurements must be correct
from the center of the hinge of the
gate to the center of the hole on the
mounting bracket.
2) There must be clearance for you
opener to attach to your gate in the
open position.
2) The brackets do not move or pivot
after mounting, if you can achieve the
setback and clearance then bracket
position is inconsequential.
It is best to C-Clamp brackets on and
test arm movement clearance before
permanently attaching them.

Installation of Operator—Push-to-Open
1. Find the proper set back for your operator (from
previous page). Do this by holding the bottom “L”
shaped bracket against the post. Marking its horizon-
tal positioning on the post using a vertical line up
from the middle of the bracket. Also mark your an-
gled bracket for positioning on the “L” shaped
bracket. The hole on the end of the angled bracket
should be in the setback position.
HINT: Trace the bracket on cardboard and use
the cardboard to make a template.
2.11
4. Insert a 3/8” x 1” bolt in
the center hole and a 5/16”
bolt in the rear hole. Secure
them using the provided
nuts and lock washers.
3. Position the angled
bracket between the two “L”
shaped brackets in the same
position as when the setback
was found. Clamp the 3
brackets together. Drill
through the angled bracket
using the pre-drilled holes in
the “L” shaped brackets us-
ing a 3/8” drill bit. Drill
through all three brackets
using a 5/16” drill bit in a
position behind the first
hole.
2. Cut off the excess length
(if any) of the angled
bracket using a hacksaw.
Before permanently attaching any brackets, be sure to test
arm motion and clearance.