Falcon DOMINATOR PLUS E3830 User guide

E3830, E3860 & E3865 DOMINATOR PLUS
Fryers
INSTALLATION and SERVICING INSTRUCTIONS
IMPORTANT
The installer must ensure that the installation of the appliance is in conformity with these
instructions and National Regulations in force at the time of installation. Particular attention
MUST be paid to:
Gas safety (Installation & Use) regulations
I.E.E. Regulations for Electrical Installations
Health & Safety at work, etc Act
Electricity at Work Regulations
Local and National Building Regulations
Fire precaution Act
This appliance has been UKCA/CE marked based on compliance with the relevant Electrical and
Electromagnetic Compatibility (EMC) Regulations/Directives for the voltages stated on the data plate.
WARNING - TO PREVENT SHOCKS, ALL APPLIANCES, GAS OR ELECTRIC, MUST BE EARTHED.
On completion of the installation, these instructions should be left with the Engineer-in- Charge for
reference during servicing. Further to this, The Users Instructions should be handed over to the User,
having had a demonstration of the operation and cleaning of the appliance.
IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING AND
COMMISSIONING THIS APPLIANCE. FAILURE TO COMPLY WITH THE SPECIFIED PROCEDURES
MAY RESULT IN DAMAGE OR THE NEED FOR A SERVICE CALL.
PREVENTATIVE MAINTENANCE CONTRACT
To obtain maximum performance from this unit regular servicing of the appliance should be undertaken to
ensure correct operation, it is functioning as intended, and safe to use. We recommend servicing in
accordance with SFG20 Maintenance Schedules and as a minimum, after 2,500 hours of use, or annually,
whichever comes first and that a maintenance contract be arranged with an appointed service contact. Visits
may then be made at agreed intervals to carry out adjustments and repairs.
WEEE Directive Registration No. WEE/DC0059TT/PRO
At end of unit life, dispose of appliance and any replacement parts in a safe manner,
via a licenced waste handler. Units are designed to be dismantled easily and
recycling of
all material is encouraged whenever practicable.
Falcon Foodservice Equipment
T100774 Ref. 18
HEAD OFFICE AND WORKS
Wallace View, Hillfoots Road, Stirling.
FK9 5PY. Scotland.
Phone: 01786 455200

IMPORTANTINFORMATION
ELECTRICAL SAFETY AND ADVICE REGARDING SUPPLEMENTARY ELECTRICAL PROTECTION
Commercial kitchens and foodservice areas are environments where electrical appliances may be located
close to liquids, or operate in and around damp conditions or where restricted movement for installation and
service is evident.
The installation and periodic inspection of the appliance should only be undertaken by a qualified, skilled and
competent electrician; and connected to the correct power supply suitable for the load as stipulated by the
appliance data label.
The electrical installation and connections should meet the necessary requirements to the local electrical
wiring regulations and any electrical safety guidelines.
We recommend: -
•Supplementary electrical protection with the use of a type A residual current device (RCD)
•Fixed wiring appliances incorporate a locally situated switch disconnector to connect to, which is easily
accessible for switching off and safe isolation purposes. The switch disconnector must meet the
specification requirements of IEC 60947.
Your attention is drawn to: -
BS 7671:2018–Guidance Note 8 - 8.13 : Other locations of increased risk
It is recognized that there may be locations of increased risk of electric shock other than those specifically
addressed in Part 7 of BS 7671. Examples of such locations could include laundries where there are washing
and drying machines in close proximity and water is present, and commercial kitchens with stainless steel
units, where once again, water is present.
Where because of the perception of additional risks being likely, the installation designer decides that an
installation or location warrants further protective measures, the options available include:
•Automatic Disconnection of Supply (ADS) by means of a residual current device having a residual
operating current not exceeding 30mA;
•Supplementary protective equipotential bonding; and
•Reduction of maximum fault clearance time.
The provision of RCDs and supplementary bonding must be specified by the host organization’s appointed
installation designer or electrical contractor and installed by a suitably qualified and competent electrician so
as to comply with Regulations 419.2 and 544.2

SECTION 1 –INSTALLATION
UNLESS OTHERWISE STATED, PARTS WHICH HAVE
BEEN PROTECTED BY THE
MANUFACTURER ARE NOT TO BE ADJUSTED BY THE INSTALLER.
Please ensure that any plastic coatings are removed prior to use. Before operation, the pan
requires to be thoroughly cleaned and dried.
Discolouration of heated parts is caused by factory testing to ensure a satisfactory unit. It does
not affect quality or performance.
1.1 MODEL NUMBERS, NETT WEIGHTS
and DIMENSIONS
Model
Width
(mm)
Depth
(mm)
Height
(mm)
Weight
(kg)
E3830 Fryer
300
770
890
45
E3860 Fryer
600
770
890
73
E3865 Fryer
600
770
890
85
1.2 SITING
Before connecting appliance to electricity supply, it must be correctly positioned and levelled.
Levelling is affected by turning the lower area of the adjustable legs. If desired, feet that allow
floor-fixing may be specified at time of order.
1.3 ELECTRICAL CONNECTION
The unit is designed for use on AC supplies only and terminals are arranged for either 2 phase operation
(E3830 model) or 3 phase (E3860 & E3865 models).
Cable entry is located at appliance rear in the form of a cable gland.
Asuitably rated isolating switch with contact separation of
at least 3mmin allpolesmustbe installed.All wiring
must
be executed in accordance with regulations listed on title page of this document.
This appliance must be earthed.
Check that no damage has occurred to the appliance and power cable during transit. If damage has
occurred do not use the appliance.
Ensure that the mains power cable is routed free from the appliance to avoid damage.
We recommend supplementary electrical protection with the use of a type A residual current device
(RCD). Periodical testing, repair and fixing wiring connection should only be undertaken by a skilled
and competent electrician.
1.4 ELECTRICAL RATINGS
The electrical rating is stated on appliance data plate.
Model
L1
L2
L3
E3830 Fryer
21.7A
21.7A
E3860 Fryer
31.7A
15.85A
31.7A
E3865 Fryer
21.7A
43.5A
21.7A

SECTION 2 - ASSEMBLYand COMMISSIONING
2.1 ASSEMBLY
The appliance is supplied complete and ready to be connected to the mains supply.
Position unit in desired location and level it. Turn lower section of each leg clockwise to raise corresponding
corner height or anti-clockwise to lower it.
Castors
Undo grub screw and use a spanner to adjust the castor height. Turn clockwise to raise level and anti-
clockwise to lower.
Secure grub screw when task is completed.
Grub screw
2.2 CONNECTION TO THE ELECTRICAL SUPPLY
To gain access to terminals, proceed as follows: -
Remove fixings at unit rear to remove cover and access electrical connections.
Undo cable gland.
Feed cable through cable gland into electrical box. Connect leads to respective terminals.
Tighten cable gland. Replace cover.
2.3 COMMISSIONING
Fill pan(s) with oil to mark on element guard (i.e. approximately 20 litres for E3830 model and 40 litres for
E3860 & E3865models) and switch on a isolator switch. Open door and press on/off switch to ‘ON’ position.
Turn thermostat to maximum setting and check that it operates at the correct temperature of 190°C.
The importance of never switching on the elements unless they are covered by oil or water must
be stressed.
Warning
DO NOT USE SOLID FAT.
2.4 INSTRUCTION TO USER
After installing and commissioning appliance, hand user instructions to user or purchaser.
Ensure that person(s) responsible is (are) made familiar with use and maintenance of unit.

SECTION 3 - SERVICING and MAINTENANCE
SERVICE INFORMATION
This unit carries an extensive mainland UK warranty. The warranty is in addition to and does not change
your statutory or legal rights.
The warranty policy can be found on our website which details the conditions of the warranty and the
exclusions.
https://www.falconfoodservice.com/info-centre/policy
Service calls to equipment under warranty will be carried out in accordance with the conditions of sale.
Warranty calls can be made between 8:30 am and 5:00 pm weekdays only.
To ensure your warranty enquiry is handled as efficiently as possible, ensure you have the following
appliance information prior to calling us:
1. Model number –found on data plate
2. Serial number –found on data plate
3. Brief description of the issue
To contact Falcon for a warranty issue dial (UK only) 01786 455 200 and select Warranty Issues from the
menu.
BEFORE ATTEMPTING ANY MAINTENANCE TASK,
ISOLATE THE APPLIANCE
AT THE MAIN SUPPLY. TAKE STEPS TO ENSURE THAT IT MAY NOT BE
INADVERTENTLY SWITCHED ON.
BEFORE ATTEMPTING ANY MAINTENANCE, ENSURE THE PAN IS EMPTY.
MAINTENANCE CHECK
Regular servicing of the appliance should be undertaken to ensure correct operation,
it is functioning as intended, and safe to use. We recommend servicing after 2,500
hours of use, or annually, whichever comes first.
Any maintenance schedule should be carried out in accordance with SFG20 Maintenance Schedule.
Should any issues with the integrity of the components be identified these should be replaced. If the
appliance is not considered safe the unit should be removed from service and the responsible person
advised why the unit is not safe to use and what remedial action is needed. Contents of the maintenance
schedule should be agreed with the maintenance provider.

3.1 ELECTRICAL CONTROL GEAR
The mains terminals are located at rear of unit. The contactor(s) are contained within a box at the front.
To gain access, open door and remove cover panel behind.
The control thermostat(s) and neon lamps are mounted on the facia panel, which is secured by four fixings.
3.2 NEON INDICATOR LAMPS
These must be replaced by new lamps in event of failure.
To replace a faulty lamp, first remove facia panel and pull off push-on terminals. Remove lamp by undoing
fixing nut at rear.
3.3 THERMOSTATS
The fryer has two thermostats.
The adjustable control thermostat is mounted upon control panel.
The safety thermostat is located within the element box. It has a fixed setting and manual re-set button at
rear of element box. In the event of control thermostat failure and resultant overheating of frying medium,
safety thermostat will trip supply to elements before oil temperature becomes dangerous.
To restore circuit having rectified the fault, it is necessary to press the re-set button. This is
situated within the turret which projects through element box rear. The oil must be allowed to cool to
enable safety thermostat to be re-set.
A defective safety or control thermostat cannot be repaired and must be replaced. The capillary tubes
pass through pan wall and are sealed with small glands which must not be overtightened. The phial must
be fixed in position within pan before tightening gland. The phial tip should protrude from protective tube
by 33mm. Thermostat capillary tube must be covered with sleeve insulation. Safety stat phial should be
located centrally within element clip.
3.4 CONTACTOR
This should require little or no maintenance under normal circumstances. After long service, the contacts
may become pitted and at that point, new contactsshould be fitted.
3.5 ELEMENTS
These are individually replaceable. Access to terminals and fixing nuts is gained upon removing element
box cover. When fitting a new element, ensure that sealing gasket is fitted and tighten fixing nut firmly,
preferably with the aid of a tubular box spanner or socket.
When re-fitting element box cover, check condition of oil resistant gasket. Do not use excessive force
when securing cover as this may deform it and allow oil to enter box.
3.6 CLEANLINESS
To maintain maximum performance, the pan must be kept clean. Periodically, oil must be drained off and
the pan shouldbe filled with water and detergent.Boilup contents and drain whilst still hot before flushing
out with clean water. Thoroughly dry pan and all fittings before re-filling with oil. The elements can be lifted
and hinged backward to gain full access to all surfaces of pan and elements.
3.7 TILT SWITCH
Located in element terminal box, this component should require no maintenance.

SECTION 4 - SPARES
When ordering spares, quote the unit type and serial number. This information will be found on data
plate located on cover panel behind door.
An identity label is also provided on front frame.

E3830 WIRING DIAGRAM

E3830 CIRCUIT DIAGRAM

E3860 WIRING DIAGRAM

E3860 CIRCUIT DIAGRAM

E3865 WIRING DIAGRAM

E3865 CIRCUIT DIAGRAM
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