Falcon PLUS E3407 User guide

DOMINATOR PLUS E3407 BAIN MARIE
INSTALLATION and
SERVICING INSTRUCTIONS
Caution : Read the instructions before
using this appliance.
IMPORTANT
The installer must ensure that the installation of the appliance is in conformity with these instructions and National
Regulations in force at the time of installation. Particular attention MUST be paid to –
BS7671 IEE Wiring Regulations
Electricity at Work Regulations
Health And Safety At Work Act
Fire Precautions Act
This appliance has been CE-marked on the basis of compliance with the Low Voltage and EMC Directives for the
voltages stated on the Data Plate
WARNING -THIS APPLIANCE MUST BE EARTHED
On completion of the installation these instructions should be left with the Engineer-in-Charge for reference during
servicing. Further to this, The Users Instructions should be handed over to the User, having had a demonstration of
the operation and cleaning of the appliance.
IT IS MOST IMPORTANT THAT THESE INSTRUCTIONS BE CONSULTED BEFORE INSTALLING AND COMMISSIONING
THIS APPLIANCE. FAILURE TO COMPLY WITH THE SPECIFIED PROCEDURES MAY RESULT IN DAMAGE OR THE NEED
FOR A SERVICE CALL.
PREVENTATIVE MAINTENANCE CONTRACT
In order to obtain maximum performance from this unit we would recommend that a Maintenance Contract be
arranged with SERVICELINE. Visits may then be made at agreed intervals to carry out adjustments and repairs. A
quotation will be given upon request to the contact numbers below.
WEEE Directive Registration No. WEE/DC0059TT/PRO At end of unit life, dispose of appliance and
any replacement parts in a safe manner, via a licenced waste handler.
units are designed to be dismantled easily and recycling of all material is encouraged whenever
practicable.
Falcon Foodservice Equipment
HEAD OFFICE AND WORKS
Wallace View, Hillfoots Road, Stirling. FK9 5PY. Scotland.
SERVICELINE CONTACT
Phone: 01438 363 000 Fax: 01438 369 900
T100819 Ref.4

IMPORTANT INFORMATION
Warranty Policy Shortlist:
Warranty does not cover :-
Correcting faults caused by incorrect installation of a product.
Where an engineer cannot gain access to a site or a product.
Repeat commission visits.
Replacement of any parts where damage has been caused by misuse.
Engineer waiting time will be chargeable.
Routine maintenance and cleaning.
Gas conversions i.e. Natural to Propane gas.
Descaling of water products and cleaning of water sensors where softeners/conditioners are not fitted, or
are fitted and not maintained.
Blocked drains.
Independent steam generation systems.
Gas, water and electrical supply external to unit.
Light bulbs.
Re-installing vacuum in kettle jackets.
Replacement of grill burner ceramics when damage has been clearly caused by misuse.
Where an engineer finds no fault with a product that has been reported faulty.
Re-setting or adjustment of thermostats when unit is operating to specification.
Cleaning and unblocking of fryer filter systems due to customer misuse.
Lubrication and adjustment of door catches.
Cleaning and Maintenance
Cleaning of burner jets
Poor combustion caused by lack of cleaning
Lubrication of moving parts
Lubrication of gas cocks
Cleaning/adjustment of pilots
Correction of gas pressure to appliance.
Renewing of electric cable ends.
Replacement of fuses Corrosion caused by use of chemical cleaners.
Electrical Safety and Advice Regarding Supplementary Electrical Protection
Commercial kitchens and foodservice areas are environments where electrical appliances may be located
close to liquids, or operate in and around damp conditions, or where restricted movement for installation
and service is evident.
The installation and periodic inspection of the appliance should only be undertaken by a qualified, skilled
and competent electrician; and connected to the correct power supply suitable for load as stipulated by the
appliance data label.
The electrical installation and connections should meet the necessary requirements to local electrical
wiring regulations and electrical safety guidelines.
We recommend:-
Supplementary electrical protection with use of a residual current device (RCD).
Fixed wiring appliances incorporate a locally situated switch disconnector to connect to, which is
easily accessible for switching off and safe isolation purposes. The switch disconnector must meet
the specification requirements of IEC 60947.

SECTION 1 - INSTALLATION
UNLESS OTHERWISE STATED, PARTS WHICH HAVE BEEN PROTECTED BY THE MANUFACTURER
ARE NOT TO BE ADJUSTED BY THE INSTALLER.
1.1 MODEL NUMBERS, NETT WEIGHTS
andDIMENSIONS
Model
Width
(mm)
Depth
(mm)
Height
(mm)
Weight
(kg)
E3407
400
770
890
19
1.2 SITING
The unit should be installed on a table or similar surface.
Alternatively, it may be installed upon a purpose-designed floor-stand, supplied by Falcon. If unit is to be positioned in
close proximity to any wall, partition etc., a clearance of
25mm at the rear and sides should be observed.
A vertical clearance of 600mm between top of unit and any overlying combustible surfacemust also be provided.
1.3 ELECTRICAL SUPPLY
The unit is suitable for single phase AC supplies only.
The standard terminal arrangement is a single phase, 3 wire connection (230V N~)
Phase 1 - Brown
Neutral - Blue
Earth - Yellow/Green
WARNING - THIS APPLIANCE MUST BE EARTHED
1.4 SUPPLY CONNECTION
Check that no damage has occurred to the appliance, power cable and plug face during transit. If damage has
occurred do not use the appliance.
Ensure that the mains power cable is routed free from the appliance to avoid damage.
We recommend supplementary electrical protection with the use of a residual current device (RCD).
Periodical testing, repair and fixing wiring connection should only be undertaken by a skilled and competent
electrician.
This appliance is also provided with a terminal for connection of an external equipotential conductor. This
terminal is in effective electrical contact with all fixed exposed metal parts of the appliance, and shall allow
the connection ofa conductor having a normal cross-sectional area of up to 10mm². it is located on the rear
panel and is identified by the following symbol and must only be used for bonding purposes.

1.5 ELECTRICAL RATINGS
Electrical loading is stated below and also on data plate.
The location of mains isolating switch should be identified for use in any event of an emergency or during
cleaning.
E3407 1.5kW
A @ 230 V
L
6.5
SECTION 2 - ASSEMBLY and
COMMISSIONING
Note
The following information should be read as applicable to
the unit being assembled.
2.1 ASSEMBLY
a) Remove feet from bag and insert into locations on base of unit prior to positioning.
b) Position unit and carefully level using feet adjusters when locating upon a counter or table. If bain marie is to
be installed upon a stand, please refer to details supplied with the accessory.
c) The unit is supplied ready to be connected to supply mains as detailed in Sections 1.3 and 1.4.
d) Switch on to check elements, thermostat and pilot lamps all function correctly. The red lamp lights when
power is available. The amber lamp lights when element power is on and it will will go out when
temperature setting is reached.
e) After the satisfactory completion of unit installation, demonstrate the method of operation to kitchen staff.
2.2 INSTRUCTION TO USER
After satisfactory installation and commissioning is completed, please hand User Instructions to user.
Ensure that kitchen personnel understand correct operation and cleaning of unit and that such individuals are
aware of the mains isolating switch location.

SECTION 3 - SERVICING and
MAINTENANCE
BEFORE ATTEMPTING ANY MAINTENANCE, DISCONNECTAPPLIANCE FROM THE MAINS.
When ordering spares, please quote model number,
serial number and voltage as detailed on data plate at
unit rear.
Remove specific parts as detailed below.
3.1 CONTROL PANEL
a) Remove fixings from upper flange of panel. i.e. below front hob overhang.
b) Remove three fixings below control panel.
c) Undo and remove knob from sliding tap at front and pull out control panel.
Note: If any current is not within stated tolerances, the cause must be investigated and rectified.
Phase Min (A) Max (A) Actual (A)
L1 5.87 6.86 6.52
3.2 OPERATING THERMOSTAT
a) Remove control panel as detailed in Section 3.1.
b) Undo fixings on bracket that secure thermostat phial to pan base.
c) Pull off thermostat connections, noting locations.
d) Pull control knob off. Remove two fixings that secure thermostat to panel.
e) Upon refitting, ensure insulating sleeve covers length of capillary tube.
3.3 PILOT LAMPS
a) Remove control panel as detailed in Section 3.1.
b) Pull off connections to lamp.
c) Undo nut that secures lamp. Pull lamp out and fit
replacement.
3.4 HEATINGELEMENTS
a) Remove control panel as detailed in Section 3.1.
b) Remove side panels by undoing two fixings on underside and two rear fixings.
c) Pull off element connections.
d) Undo six nuts that secure element box.
e) Pull box down to remove element. Install replacement element .

3.5 SAFETYTHERMOSTAT
a) Remove control panel as detailed in Section 3.1.
b) Remove side panels and element box as detailed in Section 3.4.
c) Remove thermostat phial from pan base.
d) Remove two fixings that secure thermostat to base panel. The safety thermostat can now be removed.
e) Upon refitting, ensure insulating sleeve covers the entire length of capillary tube
SECTION 4 - SPARES and
ACCESSORIES
When ordering spare parts, always quote appliance type and serial number. This information will be found on data
plate.
The following is a short list of spares that may be required.
Red neon
Amber neon
Operating thermostat
Safety thermostat
Control knob
Element

CIRCUIT DIAGRAM
L L
Safety Stat
RedNeon
Operating Stat
Amber Neon
N N
E E
To Control
Panel Tag

WIRING DIAGRAM
5
3 4
2
9
1
TERMINAL BLOCK
L N 9
ELEMENT
4
7
7
8 6
8
2 3 1 6 5
RED NEON SAFETY STAT OPERATING STAT
AMBER NEON
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