Fast Flow FF-4D-TM-TA User manual

1
! "
"
Revision 5—03/01/2021

2
FF-4D-TM-TA C E N T R I F U G A L S U B M E R S I B L E H Y D R A U L I C P U M P
Operation and Maintenance Manual
Fast Flow Pumps LLC
9700 Highway 63
Moss Point, MS 39562
Phone 228) 475-2468 • Web fastflowpump.com
Manual: FF-4D-TM-TA Language: English Revision: 4

3
#$%!!&%&
Safety Informaon ........................................................................................................................... 4
Descripon ....................................................................................................................................... 5
Technica Data ................................................................................................................ 5
Patent Informaon ......................................................................................................... 5
Agitator Informaon ....................................................................................................... 6
Insta aon ....................................................................................................................................... 7
Unpacking and Hose Insta aon .................................................................................... 7
Hydrau ic Connecons……………………………………………………………………………………………….8
Hydrau ic Power Unit Insta aon & Pump Connecon ................................................. 9
Pump Tesng Procedures ............................................................................................ 10
Shutdown and Disassemb y ........................................................................................................... 11
Exp oded View Diagrams................................................................................................................ 12
Major Pump Parts ........................................................................................................ 12
Torque Spec Sheet ....................................................................................................... 13
Impe er Remova and Rep acement .............................................................................................. 14
Troub eshoong ............................................................................................................................. 15
Warranty....................................................................................................................... 16

4
•Read and fami iarize yourse f with both the FF-4D-TM-TA Manua and the HPU’* 1=#*
!* (( > :: .!*?-@%;$-*7*1*
*A
8" ..7*. #* *(### >(>(
8 >* #(>.#(* * #*
#(
8* 1 (#5'*** 1 (1> *(
* 6*(#*
85(5& 1(1 ( : *(* 6*
(#*
85'**1 .**# >(**.1
3( *
8B1 .$C * (*1D.1
8E F#*>* F#7**1( .#*>(#>(
.#D*(*
85'** >* (1* '.>#.(*(#(#
#$
8BGB ((*. *
8BGB. #. #*H7* #1((#
(**6*
8BGB*.*#**
8BGB F*11 *1(*
8BGB1(
8" .((* *1#
$ '&
((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((
((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((
((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((
((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((
((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((((

(* :: .!*( ::"*11 *>(*
.6*(**(1:: .!*()(* 5*(
!*)((***. 7** (*(* ((*
.*
*(;(* 1 ((#. ( ((*
*7*(*1 **(#**1( > #
* (#(( *(' #:: . '.*# *(
( ::*( 1.*#>
*#>1# #>(.#>(.(. *# *( (!
***(( *(#*! (
* *# 1*#*
:: .!*(1&!G$>0>->G%>>>G->>>G>->-0(
&!B!!(#>2*&!>(( *(!Coop-

$
E*#:: .!*.=(."# 1 .#
*;
82*"# (
82*#*(F
82*(1# (. #*
8G*#*1(
8 .# (** >.(># >
8.1(*(F.#>'(( *(*
*1(**#(#1I## >
((* ( (* *: *((
.***(D*(**##* 6*'
**(#
"
8#1=*#.(#*'(((1
J#
82*# *((F((
)*"+,

%
I#*> #*# .#*(K
-
8(( 9* .* *. * 3
(.>*.*
8*(((#* 1 >'>(>#16>
(#((
8+'(# =>'** # (((*
(*1 '(# 'AL#2*(* * #
* #(
82**>* * (1* '.#.(
(#
. /
82**.'# ((*.(7*(
#('#
8 #('#
8+* * ((1>(* .*>((*
**
82* '# 1(**#(
82*(* (* #1 '#>1(#(>(
8+:: .!*((1
(#(>(>
8+.*;*A>.*#J*
** (1(( 9(*.
8:* #.#* #
82*D.()(* : .* (1* '..((#

-
0
""
"0&
Incorrect Coupling—O-Ring Exposed Correct Coupling— Metal to Metal Contact
C ean the mang surface of the coup ings to avoid contaminang the circuit.
2. Pu the connecon s eeve of the fema e coup ing forward
3. A ign the fema e and ma e coup ing ho ding the connecon s eeve and thread together and turning the
s eeve.
4. Keep coup ers a igned during connecon process. Do not push the coup ings together.
5. Screw the connecng s eeve of the fema e un meta surface contact with the ma e coup ing is comp ete,
the ye ow O;ring shou d be concea ed.
6. To disconnect turn the s eeve from the contact posion using a wrench, then unscrew making sure the
coup ings stay a igned through the enre process.
)-1 ,,, 2

9
3.4.5
8: ..#'(* ')!&>. (#*
82*)!&D.-;N!5?;0$H!5@O;!?-;I@('*
#*1.!!?;$I@ *
-!
82*#*(3(!?%I@
8+'* >'*(1(
8" .((* 1#*
"/,, 2
6 +2, 7
.2
,
8+)!&*>*#1 .(#
8*.*(*>(1(3#
8+ F#' ::HF##>(* .*D*(1#*(
)( #*1(* * #*7*(#
,
8
GP+* # #.(#

8
::;;5;"1 *#3(((>(1
*(1*#*>A(*1 ' (* * #
* #(>(* (*::;;5;"*(.#(
;** " .*(1 F*#.*
(#
,7/,
.7. ,/
)8&&9*, 7..: ,
, ,2
A ways dry run spin test pump before p acing pump into pit. Do not skip this test. That wi eak test the
enre hydrau ic system, verify impe er direcon, and funcon test the hydrau ic motor.
A hydrau ic coup ings must be fu y ghtened. Use on y screw together drip ess hydrau ic coup ings.
Check hydrau ic tank oi eve
Check hydrau ic fi ter and c ear fluid co or
Check engine oi and fue eve s
Leak check hydrau ic hose and coup ings for damage.
Inspect hydrau ic ines for cuts, jacket abrasion.

11
,
,
8 . *(..*>##D*(D.*(( *(#*(
%:,,,, 2,
,2861;<< ,2
82* #
8*(.)!&(*'.J
8! *(D*
82*((* *
8(* * *
8+ (* *11 *F*
8"((* D*(> (* #* (1

%= >0$
Description Part No. Qty
1. Motor Plate MP-4D-SS 2
2. Upper Volute Casting VU-4D 1
3. Lower Volute Casting VL-4D 1
4. Impeller IM-4D-15 1
5. Drive S aft Collar SC-4D-SS 2
6. Frame Bar FB-4DTA-SS 4
7. Mount Bar MB-4DTA-SS 2
8. Drive S aft CS-4DTA-SS 1
9. Driving Motor MTR009 1
10.Flus ing Motor MTR010 1
11.Camlock CAM001 1
Description Part No. Qty
12. 1" Male VEP Hyd Coupling HPU087 1
13. 1" Female VEP Hyd Coupling HD HPU089 1
14. 3/4” Male Pipe x 1” Male O-Ring Boss 90◦ ADP088 2
15. 1” Male Pipe x 1”Male O-Ring Boss 90◦ ADP263 2
16. Bridle Hose 4D-TA-HB 1
17. Agitator SA-15-03 2
Not S own
18. Serial Tag TA 001 1
19. Keystock MK-4D-SS 1
20. Keystock IK-4D-SS 1
22. Red Pressure Tag 6-CRE 1
23. Agitator Keystock AK-3D-SS 2
Major Pump Parts
?
@
A
B
C
D
E
F
G
H
I
J
K
L
M
N
O
L
M
D
D
E
O
D
&
77"77

6 ,0$
Description Part No. Qty Torque Specs Anti-Seize Loctite Primer
-Q;$3Q?@)+R)3)(I S )E %F; 1G
-Q3%-QB: .?@ )E$ - G" 1
-T;$G H'*?@ )E%% G" 1
-T;$3T?@)+R)3)(I S )E- %F; 1G
-T;$3T?@)+R)3)(I S )E G" 1
$-TG( 'E )E$ G" 1
%T;3T?@)+R)3)(I S )E F; 1G
-T3TB: .?@ )E - G" 1
0T;G H'*?@ )E%- G" 1
T;-3T?@)+R')(.+S )E% G" 1
$
?
D
A
F
H

8
P2 *(
Q25'(* *(*
R2JD*(1#*((
2! *( (D*.(7*.'#
S2.*1
T2*1 */*
U21 ?U)(.H@(G( '. U
<< ' <2V
:, , , 2 ,,<,
,2, 6,,7
62 :<, 2
,, 2
&*)WR$$"

,
8
P2 &,; 2
Q2 #,
,
R2 +
2
S2 ,V,
2
P2 ,
; <
,; 2
Q2 ,
,,:/
,2,;0
1,2
R28<,<2,
:::2
28
S2,//2
$8
P2 ;<2
Q2 ,;
;2
R2 +2
2 ,,
S2
T2
U2 2
P2"/,
: S2
Q2 ,
; <
,; 2
R2,/
<28<,
<2
2.,,
;
S28 :
/2
T2,
,/,
',2
U2 :/:
/2
#/
P2 8 P2,/,2
Q2X,,

$
)
Warranty for Submersible Pumps, Fast Flow Pumps warrants to the original purchaser only that this prod-
uct is free from defects in material and workmanship, and agrees to repair or replace, at Fast Flow’s option,
any submersible pump part found to be defective within 12 months from the date of purchase. This warran-
ty is not transferable. This warranty does not cover damages resulting from shipping damage, improper in-
stallation, lack of service, incorrect power, or severe service applications such as pumping abrasives,
rocks, corrosives, or fluids in excess of 160°F. Warranty coverage is normally not available for wear parts
such as: Pump Volutes, Impellers, drive shaft, and hydraulic motor seals. Any modification or alteration of
this equipment will void the warranty. Any claim for warranty damage must include photos of the defective
part or parts, the serial number from the equipment, and a detailed description of the defect and possible
causes. All warranty claims should be emailed to www.fastflowpump.com or mailed to our Moss Point MS
address.
Submersible Pumps judged by Fast Flow Pumps to have been defective in workmanship or materials when
shipped from the factory and within the warranty period will be either repaired or replaced at option free of
charge excluding motor freight both ways, within the continental United States.
Fast Flow LLC Limited Warranty for Hydraulic Power Units. Fast Flow Pump warrants to the original pur-
chaser that this product is free from defects in material and workmanship, and agrees to repair or replace,
at our option, any part found to be defective within 12 months or 500 hours of use (whichever comes first)
from the date of purchase. This warranty is not transferable. This warranty does not cover damages result-
ing from normal wear, abuse, careless handling, lack of service / proper preventatives mainentance, im-
proper fueling, improper application, and improper operation. Warranty coverage is not normally applied for
items such as: Tires, belts, hoses, (fuel, oil, hydraulic oil) filters, batteries, and paint.
Fast Flow LLC does not warranty engines – warranty claims for engines must be handled through the en-
gine distributor. Any modification or alteration of this equipment will void the warranty. Any claim for war-
ranty damage must be accompanied by digital photos of the defective part or parts, the serial number from
the equipment, and a detailed description of the defect and possible causes.
All warranty claims should contact Fast Flow Pumps at 9700 Hwy 63, Moss Point, MS 39562. Power Units
judged by Fast Flow Pumps to have been defective in workmanship or materials when shipped from the
factory and within the warranty period, will be either repaired or replaced at the discretion of Fast Flow
Pumps free of charge excluding motor freight both ways.
Fast Flow Pumps shall not be liable for any damages, including consequential damages arising out of any
breach of warranty and whether or not arising out of or based on Fast Flow’s negligence, whether actual or
implied, and for damages to any property or person arising out of the purchase or the use, operation or
maintenance of the equipment. Fast Flow shall not be responsible for repairs or alterations made by oth-
ers. No person is authorized to make any representations or warranties on behalf of Fast Flow Pumps and
no other person is authorized to alter or extend any of the conditions contained in this warranty
Table of contents
Other Fast Flow Water Pump manuals
Popular Water Pump manuals by other brands

Cal Pump
Cal Pump Torpedo General instructions

Travaini Pumps USA
Travaini Pumps USA PVL 10-15 Installation and operation manual

Linear Technology
Linear Technology 909 quick start guide

Tuthill
Tuthill AC Installation and service instructions

poolstar
poolstar SPAWER POOLEX O'SPA 30 Installation and user manual

Bestway
Bestway 58515 owner's manual