Fast Flow FF-3D-TM-TCP User manual
1
Tank
Cleaning
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Revision 5—03/01/2021
2
FF-3D-TM-TCP C E N T R I F U G A L S U B M E R S I B L E H Y D R A U L I C P UM P
Operation and Maintenance Manual
Fast Flow Pumps LLC
9700 Highway 63
Moss Point, MS 39562
Phone 228) 475-2468 • Web fastflowpump.com
Manual: FF-3D-TM-TCP Language: English Revision: 4
3
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Safety Informaon ........................................................................................................................... 4
Descripon ....................................................................................................................................... 5
Technica Data ................................................................................................................ 5
Patent Informaon ......................................................................................................... 5
Insta aon ....................................................................................................................................... 6
Unpacking and Hose Insta aon .................................................................................... 6
Hydrau ic Power Unit Insta aon & Pump Connecon .................................................. 7
Hydrau ic Connecons……………………………………………………………………………………………….8
Pump Tesng Procedures .............................................................................................. 9
Shutdown and Disassemb y ........................................................................................................... 10
Exp oded View Diagrams................................................................................................................ 11
Major Pump Parts ........................................................................................................ 11
Torque Spec Sheet ....................................................................................................... 12
Impe er Remova and Rep acement .............................................................................................. 13
Troub eshoong ............................................................................................................................. 14
Warranty ........................................................................................................................................ 15
4
•Read and fami iarize yourse f with both the FF-3D-TM-TCP Manua and the HPU’( 0>ti%
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This opera12on and maintenance manua app ies to the Fast F ow Pump mode FF-3D-TM-TCP submersib e pump,
made up of two major components—the pump head manufactured by Fast F ow Pumps and the Hydrau ic Motor
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Before operang this pump system, p ease go through the fo owing steps to ensure safe and efficient
operaon.
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Incorrect Coupling—O-Ring Exposed Correct Coupling— Metal to Metal Contact
1. C ean the mang surface of the coup ings to avoid contaminang the circuit.
2. Pu the connecon s eeve of the fema e coup ing forward
3. A ign the fema e and ma e coup ing ho ding the connecon s eeve and thread together and turning the
s eeve.
4. Keep coup ers a igned during connecon process. Do not push the coup ings together.
5. Screw the connecng s eeve of the fema e un meta surface contact with the ma e coup ing is comp ete,
the ye ow O-ring shou d be concea ed.
6. To disconnect turn the s eeve from the contact posion using a wrench, then unscrew making sure the
coup ings stay a igned through the enre process.
7*8 000 1
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The FF-3D-TM-TCP is capab e of Running Dry for extended periods of time, and it is best practice to perform
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A ways dry run spin test pump before p acing pump into pit. Do not skip this test. That wi eak test the
enre hydrau ic system, verify impe er direcon, and funcon test the hydrau ic motor.
A hydrau ic coup ings must be fu y ghtened. Use on y screw together drip ess hydrau ic coup ings.
Check hydrau ic tank oi eve
Check hydrau ic fi ter and c ear fluid co or
Check engine oi and fue eve s
Leak check hydrau ic hose and coup ings for damage.
Inspect hydrau ic ines for cuts, jacket abrasion.
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Description Part No. Qty
1. Motor Plate MP-3DTCP-SS 2
2. Upper Volute Casting VU-3TCP 1
3. Lower Volute Casting VL-3TCP 1
4. Impeller IM-3D-10 1
5. Climax Coupling CC-3D-SS 2
6. Frame ar FB-3D-SS 4
7. Mount ar MB-3D-SS 2
8. Drive Shaft DS-3DTM-SS 1
9. Driving Hydraulic Motor MTR001 1
10. Flushing Hydraulic Motor MTR015 1
11. Camlock CAM003 1
12. 1" Male VEP Hyd Coupling HPU087 1
Description Part No. Qty
13. 1” Female VEP Hyd Coupling HD HPU089 1
14. 3/4” Male O-Ring oss x 3/4” Male Pipe 90° ADP086 4
15. ridle Hose 3D-TM-HB 1
NOT SHOWN
16. Stabilizing Stud SS-3DTCP-SS 4
17. Serial Tag TAG001 1
18. Keystock MK-3D-SS 1
19. Keystock IK-3D-SS 1
20. 1” Male Pipe x 3/4” Male Pipe ADP117 2
21. Red Pressure Tag 6-CRE 1
22. Gasket Kit GK-3TCP-R 1
Major Pump Parts
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B
C
D
D
E
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F
G
H
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#2 06
Hardware List
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Description Qty Torque Specs Anti Seize Loctite Primer
1. 3/8 -16 x 1 (SS) HCS [Hex Head Bolt] 12 17ft-lb/23 Nm
2. 3/8 x 7/8 O.D. Flatwasher (SS) 8 Not Applicable
3. 3/8 -16 x 2 1/4 (SS) HCS [Hex Head Bolt] 4 17 ft-lb/23 Nm
4. 3/8”-16 Nylon Locknut (SS) 4 Not Applicable
5. 3/8” Nordlock Washers 12 Not Applicable
6. 5/16”-18 x 1 3/4” (SS) SHCS [Socket Head Cap] 2 10 ft-lb/13 Nm
7. 5/16” Nordlock Washers 2 Not Applicable
8. 7/16”-14 x 1 1/2” [SS] HCS [Hex Head Bolt] 4 28 ft-lb/37 Nm
9. 7/16” x 15/16” O.D. Flatwasher (SS) 8 Not Applicable
10. 1/4”-28 x 3/4” Stainless Hex Head Bolt 8 5 ft-lb/7 Nm
12. 1/4”-20 x 5/8” O.D. Flatwasher (SS) 24 Not Applicable
13. 1/4”-20 Nylon Locknut (Zinc) 12 Not Applicable
Part No.
HDW113
HDW065
HDW023
HDW077
HDW063
HDW100
HDW073
HDW098
HDW066
HDW127
HDW071
HDW068
11. 1/4”-20 x 1” (SS) HCS [Hex Head Bolt] HDW052 12 5 ft-lb/7 Nm
G
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5
N1 Disconnect a hoses from the pump head
O1Make certain there is no residua pressure in the hydrau ic system
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Q1 Remove two upper frame bars
R1 Remove four bo ts from pump & remove pump case
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15
7
Warranty for Submersible Pumps, Fast Flow Pumps warrants to the original purchaser only that this prod-
uct is free from defects in material and workmanship, and agrees to repair or replace, at Fast Flow’s option,
any submersible pump part found to be defective within 12 months from the date of purchase. This warran-
ty is not transferable. This warranty does not cover damages resulting from shipping damage, improper in-
stallation, lack of service, incorrect power, or severe service applications such as pumping abrasives,
rocks, corrosives, or fluids in excess of 160°F. Warranty coverage is normally not available for wear parts
such as: Pump Volutes, Impellers, drive shaft, and hydraulic motor seals. Any modification or alteration of
this equipment will void the warranty. Any claim for warranty damage must include photos of the defective
part or parts, the serial number from the equipment, and a detailed description of the defect and possible
causes. All warranty claims should be emailed to www.fastflowpump.com or mailed to our Moss Point MS
address.
Submersible Pumps judged by Fast Flow Pumps to have been defective in workmanship or materials when
shipped from the factory and within the warranty period will be either repaired or replaced at option free of
charge excluding motor freight both ways, within the continental United States.
Fast Flow LLC Limited Warranty for Hydraulic Power Units. Fast Flow Pump warrants to the original pur-
chaser that this product is free from defects in material and workmanship, and agrees to repair or replace,
at our option, any part found to be defective within 12 months or 500 hours of use (whichever comes first)
from the date of purchase. This warranty is not transferable. This warranty does not cover damages result-
ing from normal wear, abuse, careless handling, lack of service / proper preventatives mainentance, im-
proper fueling, improper application, and improper operation. Warranty coverage is not normally applied for
items such as: Tires, belts, hoses, (fuel, oil, hydraulic oil) filters, batteries, and paint.
Fast Flow LLC does not warranty engines – warranty claims for engines must be handled through the en-
gine distributor. Any modification or alteration of this equipment will void the warranty. Any claim for war-
ranty damage must be accompanied by digital photos of the defective part or parts, the serial number from
the equipment, and a detailed description of the defect and possible causes.
All warranty claims should contact Fast Flow Pumps at 9700 Hwy 63, Moss Point, MS 39562. Power Units
judged by Fast Flow Pumps to have been defective in workmanship or materials when shipped from the
factory and within the warranty period, will be either repaired or replaced at the discretion of Fast Flow
Pumps free of charge excluding motor freight both ways.
Fast Flow Pumps shall not be liable for any damages, including consequential damages arising out of any
breach of warranty and whether or not arising out of or based on Fast Flow’s negligence, whether actual or
implied, and for damages to any property or person arising out of the purchase or the use, operation or
maintenance of the equipment. Fast Flow shall not be responsible for repairs or alterations made by oth-
ers. No person is authorized to make any representations or warranties on behalf of Fast Flow Pumps and
no other person is authorized to alter or extend any of the conditions contained in this warranty
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