Fastech Ezi-Step ST User manual

Operating Manual
www.fastech-motions.com

www.fastech-motions.com - 2
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Table of Contents
1. Precautions
2. Main characteristics
3. Ezi-STEP ST Part Numbering
4. Standard Combination
5. Combination with Brake
6. Specifications of Drive
7. Dimensions of Drive [mm]
8. Specifications of Motor
9. Torque Characteristics of Motor
10. Dimensions of Motor [mm]
11. Notes on Installation
12. Settings and Operation [Ezi-STEP-MPB series]
12.1 Drive Status LED
12.2 Stop Current Setting Switch(SW1.1~SW1.4)
12.3 Resolution Setting Switch(SW1.5~1.8)
12.4 Rotational Direction Setting Switch(SW2.7)
12.5 Pulse Input Setting Switch(SW2.8)
12.6 Power Connector(CN1)
12.7 Motor Connector(CN2)
12.8 Signal Connector(CN3)
13. System Configuration [Ezi-STEP-MPB series]
13.1 Options
13.2 Connector Specifications
14. External Wiring Diagram [Ezi-STEP-MPB series]
15. Settings and Operation [Ezi-STEP-HPB series]
15.1 Drive Status LED
15.2 Pulse Input Setting Switch(SW1.1)
15.3 Rotational Direction Setting Switch(SW1.2)
15.4 Run Current Setting Switch(SW2)
15.5 Resolution Setting Switch(SW3)
15.6 Stop Current Setting Switch(SW4)
15.7 Power Connector(CN1)
15.8 Motor Connector(CN2)
15.9 Signal Connector(CN3)
16. System Configuration [Ezi-STEP-HPB Series]
16.1 Options
16.2 Connector Specifications
17. External Wiring Diagram [Ezi-STEP-HPB Series]
18. Control Signal Input/Output Description
Appendix

www.fastech-motions.com - 3
※ Before operation ※
·Thank you for your purchasing Ezi-STEP ST.
·Ezi-STEP ST is an all-in-one Unit. For high-speed and high-precision drive of a stepping motor,
Ezi-STEP ST is an unique drive that adopts a new control scheme owing to an on-board high-
performance 32bit digital signal processor.
·This manual describes handling, maintenance, repair, diagnosis and troubleshooting of Ezi-STEP ST.
·Before operating Ezi-STEP ST, thoroughly read this manual.
·After reading the manual, keep the manual near the Ezi-STEP ST so that any user can read the
manual whenever needed.
1. Precautions
◆ General Precautions
·Contents of this manual are subject to change without prior notice for functional im provement, change of
specifications or
user's better understanding. Thoroughly read the manual provided with the purchased
Ezi-STEP ST.
·When the manual is damaged or lost, please contact with Fastech's agents or our company at the address
on the last page of the manual.
·Our company is not responsible for a product breakdown due to user's dismantling for the product, and such
a breakdown is not guaranteed by the warranty.
◆ Put the Safety First
·Before installation, operation and repairing the Ezi-STEP ST, thoroughly read the manual and fully understand
the contents. Before operating the Ezi-STEP ST please, understand the mechanical characteristics of the Ezi-
STEP ST and related safety information and precautions.
·This manual divides safety precautions into Attention and Warning.
·Although precaution is only a Attention, a serious result could be caused depending on the situation.
Follow safety precautions.
Attention : If user does not properly handle the product, the user may seriously or slightly injured
and damages may occur in the machine.
Warning : If user does not properly handle the product, a dangerous situation (such as an electric
shock) may occur resulting in deaths or serious injuries.

www.fastech-motions.com - 4
◆ Check the Product
Check the Product is damaged or parts are missing.
Otherwise, the machine may get damaged or the user may get injured.
Attention
◆ Installation
Carefully move the Ezi-STEP ST.
Otherwise the Product may get damaged or User's foot may get injured by dropping the
product.
Use non-flammable materials such as metal in the place where the Ezi-STEP ST is to be
installed.
Otherwise, a fire may occur.
When installing several Ezi-STEP ST in a sealed place, install a cooling fan to keep the
ambient temperature of the Ezi-STEP ST as 50℃ or lower.
Otherwise, a fire or other kinds of accidents may occur due to overheating.
The process of Installation, Connection, Operation, Checking and Repairing should be
done with qualified person.
Otherwise, a fire or other kinds of accidents may occur.
Attention
Warning
◆ Connect Cables
Keep the rated range of lnput Voltage for Ezi-STEP ST.
Otherwise, a fire or other kinds of accidents may occur.
Cable connection should follow the wiring diagram.
Otherwise, a fire or other kinds of accidents may occur.
Before connecting cables, check if input power is off.
Otherwise, an electric shock or a fire may occur.
The case of the Ezi-STEP ST is insulated from the ground of the internal circuit by the
condenser. Ground the Ezi-STEP ST.
Otherwise, an electric shock or a fire may occur.
Attention
Warning

www.fastech-motions.com - 5
◆ Operation
◆ Check and Repair
If a protection function(alarm) occurs, firstly remove its cause and then release(alarm reset)
the protection function.
If you operate continuously without removing its cause, the machine may get damaged or
the user may get injured.
Do not make Motor Free and make input signal to ON during operation.
Motor will stop and stop current will become zero. The machine may get damaged or the
user may get injured.
Make all input signals to OFF before supply input voltage to Ezi-STEP ST.
The machine may get damaged or the user may get injured by motor operation.
All parameter values are set by default factory setting value. Change this value after
reading this manual throughly.
Otherwise, the machine may get damaged or other kinds of accidents may occur.
Stop to supply power to the main circuit and wait for a while before checking or
repairing the Ezi-STEP ST.
Electricity remaining in the capacitor may cause danger.
Do not change cabling while power is being supplied.
Otherwise, the user may get injured or the product may get damaged.
Do not reconstruct the Ezi-STEP ST.
Otherwise, an electric shock may occur or the reconstructed product can not get
After-Service.
Attention
Attention

www.fastech-motions.com - 6
2. Main characteristics
3
Drive Output Signal Monitoring
Ezi-STEP provides loss of step, run/stop, over-current,
over-heat, over-voltage, power and motor connection
alarms that can be monitored by the controller and
visible by a motor-mounted flashing LED indicator.
4
Improvement of High-Speed Driving
Depending on the speed of a stepping motor, Ezi-
STEP automatically increases the supply voltage and
prevents the torque lowering due to the low operating
voltage to the motor caused by back-emf voltage, this
enables high-speed operation. Additionally, the software
damping algorithm minimizes the vibration and prevents
the loss-of-synchronization at high-speed.
Applicable model : Ezi-STEP-MPB-42 Series
Ezi-STEP-MPB-56 Series
Ezi-STEP-MPB-60 Series
Ezi-STEP-HPB-86 Series
1
Microstep and Filtering
The high-performance MCU operates at step resolutions
of 1.8 ° up to maximum 0.0072 ° (1/250 steps) and Ezi-
STEP adjusts PWM control signal in every 25 μsec,
which makes it possible for more precise current control,
resulting in high-precision Microstep operation.
High precision Microstep function and Filtering
2
Software Damping
Vibration suppression and High-speed operation (Patent
pending) Motor vibration is created by magnetic flux
variations of the motor, lower current from the drive
due to back-emf from the motor at high speeds and
lowering of phase voltages from the drive.
Ezi-STEP drive detects these problems and the MCU
adjusts the phase of the current according to the pole
position of the motor, drastically suppressing vibration.
This allows the smooth operation of the motor at high
speeds.
Vibration suppression and high-speed
operation
Software Damping OFF
※ This is real measured speed that using 100,000 [pulse/rev] encoder.
Software Damping ON

www.fastech-motions.com - 7
3. Ezi-STEP ST Part Numbering 4. Standard Combination
5. Combination with Brake
Unit Part
Number
Motor Model
Number
Drive Model
Number
Ezi-STEP-MPB-42S BM-42S EzStep-MPB-42S
Ezi-STEP-MPB-42M BM-42M EzStep-MPB-42M
Ezi-STEP-MPB-42L BM-42L EzStep-MPB-42L
Ezi-STEP-MPB-42XL BM-42XL EzStep-MPB-42XL
Ezi-STEP-MPB-56S BM-56S EzStep-MPB-56S
Ezi-STEP-MPB-56M BM-56M EzStep-MPB-56M
Ezi-STEP-MPB-56L BM-56L EzStep-MPB-56L
Ezi-STEP-MPB-60S BM-60S EzStep-MPB-60S
Ezi-STEP-MPB-60M BM-60M EzStep-MPB-60M
Ezi-STEP-MPB-60L BM-60L EzStep-MPB-60L
Ezi-STEP-HPB-86M BM-86M EzStep-HPB-86M
Ezi-STEP-HPB-86L BM-86L EzStep-HPB-86L
Ezi-STEP-HPB-86XL BM-86XL EzStep-HPB-86XL
Ezi-STEP-MPB-56L-BK-□
Product Name
User Code
42
:
42mm
56
:
56mm
60
:
60mm
86
:
86mm
S
: Small
M
: Medium
L
: Large
XL
:
Extra Large
Motor Flange Size
Motor Length
MPB : Mini Power
HPB
: High Power
Drive Series Type
Unit Part
Number
Motor Model
Number
Drive Model
Number
Ezi-STEP-MPB-42S-BK BM-42S-BK EzStep-MPB-42S
Ezi-STEP-MPB-42M-BK BM-42M-BK EzStep-MPB-42M
Ezi-STEP-MPB-42L-BK BM-42L-BK EzStep-MPB-42L
Ezi-STEP-MPB-42XL-BK BM-42XL-BK EzStep-MPB-42XL
Ezi-STEP-MPB-56S-BK BM-56S-BK EzStep-MPB-56S
Ezi-STEP-MPB-56M-BK BM-56M-BK EzStep-MPB-56M
Ezi-STEP-MPB-56L-BK BM-56L-BK EzStep-MPB-56L
Ezi-STEP-MPB-60S-BK BM-60S-BK EzStep-MPB-60S
Ezi-STEP-MPB-60M-BK BM-60M-BK EzStep-MPB-60M
Ezi-STEP-MPB-60L-BK BM-60L-BK EzStep-MPB-60L
Ezi-STEP-HPB-86M-BK BM-86M-BK EzStep-HPB-86M
Ezi-STEP-HPB-86L-BK BM-86L-BK EzStep-HPB-86L
Ezi-STEP-HPB-86XL-BK BM-86XL-BK EzStep-HPB-86XL
Brake
Blank : Without Brake
BK : Brake

www.fastech-motions.com - 8
◆ Ezi-STEP-MPB Drive ◆ Ezi-STEP-HPB Drive
Motor Model BM-42
series BM-56
series BM-60
series BM-86
series
Driver Model EzStep-MPB-42
series EzStep-MPB-56
series EzStep-MPB-60
series EzStep-HPB-86
series
Input Voltage 24VDC ±10% 40~70VDC
Control Method Bipolar PWM drive with 32bit MCU
Current Consumption Max 500mA (Except motor current)
Operating
Condition
Ambient
Temperature
·In Use: 0~50℃
·In Storage: -20~70℃
Humidity ·In Use: 35~85% RH (Non-Condensing)
·In Storage: 10~90% RH (Non-Condensing)
Vib. Resist. 0.5g
Function
Rotation Speed 0~3,000 [rpm] *1
Resolution [ppr]
500 1,000 1,600 2,000 3,200 3,600 4,000 5,000 6,400 8,000 10,000 20,000 25,000 36,000 40,000 50,000
(Selectable with DIP Switch) * Default: 10,000
Maximum Frequency 500kHz (Duty 50%)
Protection Functions Over Current Error, Over Speed Error, Step Out Error, Over Temperature Error, Over Regenerated
Voltage Error, Motor Connect Error, Motor Voltage Error, System Error, ROM Error
LED Display Power Status(Green), Alarm Status(Red), CW Rotation(Yellow), CCW Rotation(Orange)
STOP Current 10%~100% (Selectable with DIP Switch) Be setted to set value of STOP Current after 0.1 second after
motor stop. * Default: 50%
Pulse Input Method 1 Pulse / 2 Pulse (Selectable with DIP Switch)
1 Pulse: Pulse/Direction, 2 Pulse: CW/CCW * Default: 2 Pulse
Rotational Direction CW/CCW (Selectable with DIP Switch)
Used when changing the direction of motor rotate. * Default: CW
Speed/Position
Control Command Pulse Train Input (Photocoupler Input)
I/O
Signal
Input Signals Motor Free / Alarm Reset (Photocoupler Input)
Output Signals Alarm, Run/Stop (Photocoupler Output)
157
100.5
5
2-4.5
26.8
37.8
150
95
89 23
24.513
2-3.5
2-3.52-3.5
55
89
*1 : Up to the resolution of 10,000[ppr], maximum speed can be reached by 3,000[rpm] and with the resolution more than 10,000[ppr], maximum speed
shall be reduced accordingly.
6. Specifications of Drive
7. Dimensions of Drive [mm]

www.fastech-motions.com - 9
MODEL
BM-42
series
BM-56
series
UNIT 42S 42M 42L 42XL 56S 56M 56L
DRIVE METHOD -BI-POLAR
NUMBER OF PHASES -2 2 2 2 2 2 2
VOLTAGE VDC 3.36 4.32 4.56 7.2 1.56 1.62 2.64
CURRENT per PHASE A1.2 1.2 1.2 1.2 3.0 3.0 3.0
RESISTANCE per PHASE Ohm 2.8 3.6 3.8 6.0 0.52 0.54 0.88
INDUCTANCE per PHASE mH 5.4 7.2 8.0 15.6 1.2 2.0 4.0
HOLDING TORQUE N·m 0.32 0.44 0.5 0.65 0.64 1.0 1.5
ROTOR INERTIA g·c m
2
35 54 77 114 180 280 520
WEIGHTS g250 280 350 500 500 720 1150
LENGTH(L) mm 34 40 48 60 46 55 80
PERMISSIBLE
OVERHUNG LOAD
(DISTANCE FROM
END OF SHAFT)
3mm
N
22 22 22 22 52 52 52
8mm 26 26 26 26 65 65 65
13mm 3 3 33 33 33 85 85 85
18mm 46 46 46 46 123 123 123
PERMISSIBLE THRUST LOAD NLower than motor weight
INSULATION RESISTANCE Mohm 100 MIN.(at 500VDC)
INSULATION CLASS -CLASS B(130℃)
OPERATING TEMPERATURE ℃0 to 55
MODEL
BM-60
series
BM-86
series
UNIT 60S 60M 60L 86M 86L 86XL
DRIVE METHOD -BI-POLAR
NUMBER OF PHASES -2 2 2 2 2 2
VOLTAGE VDC 1.32 1.48 2.2 2.34 3.6 4.8
CURRENT per PHASE A4.0 4.0 4.0 6.0 6.0 6.0
RESISTANCE per PHASE Ohm 0.33 0.37 0.55 0.39 0.6 0.8
INDUCTANCE per PHASE mH 0.75 1.1 2.7 3.0 6.5 8.68
HOLDING TORQUE N·m 0.88 1.28 2.4 4.5 8.5 12
ROTOR INERTIA g·c m
2
240 490 690 1800 3600 5400
WEIGHTS g600 1000 1300 2300 3800 5300
LENGTH(L) mm 47 56 85 78 117 155
PERMISSIBLE
OVERHUNG LOAD
(DISTANCE FROM
END OF SHAFT)
3mm
N
70 70 70 270 270 270
8mm 87 87 87 300 300 300
13mm 114 114 114 350 350 350
18mm 165 165 165 400 400 400
PERMISSIBLE THRUST LOAD NLower than motor weight
INSULATION RESISTANCE Mohm 100 MIN.(at 500VDC)
INSULATION CLASS -CLASS B(130℃)
OPERATING TEMPERATURE ℃0 to 55
8. Specifications of Motor

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42mm
Model name Length(L)
BM-42S 34
BM-42M 40
BM-42L 48
BM-42XL 60
□
42
0
4-31
±0.2
1.8
±0.2
L
±1
0.075
4-M3 DP4.5
Ø
22.0
-0.05
4.5
±0.1
0
+1
Ø
5
-0.011
0
A
A
20
±0.2
24
±0.5
Ø
0.075
0.025
A
10. Dimensions of Motor [mm]
Ezi-STEP-MPB-42 series
42S
42M
42L
42XL
Torque[N.m]
Speed[rpm]
0.6
0.5
0.4
0.3
0.2
0.1
0
10 500 1,000 1,500 2,000 2,500 3,000
40V
Motor Voltage :
Ezi-STEP-MPB-56 series
Torque[N.m]
Speed[rpm]
1.6
1.4
1.2
1.0
0.8
0.6
0.4
0.2
0
10 500 1,000 1,500 2,000 2,500 3,000
40V
56S
56M
56L
Motor Voltage :
Ezi-STEP-MPB-60 series
Motor Voltage :
60S
60M
60L
Torque[N.m]
Speed[rpm]
2.0
1.8
1.6
1.4
1.2
1.0
0.8
0.6
0.4
0.2
0
10 500 1,000 1,500 2,000 2,500 3,000
40V
Ezi-STEP-HPB-86 series
86M
86L
86XL
Torque[N.m]
Speed[rpm]
10
8
6
4
2
0
10 500 1,000 1,500 2,000 2,500 3,000
70V
Motor Voltage :
9. Torque Characteristics of Motor

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56mm
Model name Length(L)
BM-56S 46
BM-56M 55
BM-56L 80
60mm
Model name Length(L)
BM-60S 47
BM-60M 56
BM-60L 85
86mm
Model name Length(L)
BM-86M 78
BM-86L 117
BM-86XL 155
4-47.14
±0.2
□
57.15
±0.25
1.6
±0.2
15±0.2
5
±0.25
20±0.5
L
±1
Ø
0.075
0.025
A
0.1
4-
Ø
5.0
0
THRU
Ø
38.1
-0.039
5.8
±0.1
0
0
+0.3
Ø
6.35
-0.013
A
A
4-50
±0.25
□
60
±0.5
6.3
±0.25
20.6
±0.5
L
±1
Ø
0.075
0.025
A
0.1
Ø
36
-0.039
2-7.5
±0.1
0
0
Ø
8.0
-0.013
A
A
4-ø5.0
0
THRU
+0.3
1.6
±0.2
15
±0.2
4-69.5
±0.2
+
0.3
□
86
±0.5
37
±1
1.6
±0.2
2-25±0.3
10
±0.5
L
±1
Ø
0.076
0.05
A
0.076
2-13
-0.1
0
Ø
73
-0.05
0
0
Ø
14
-0.013
A
4-ø6.5
0
THRU
A
11. Notes on Installation
1) This unit is intented for indoor usage only.
2) Must be used under ambient temperature of 0℃~50℃.
3) When the temperature of the drive case is over 50℃ the heat dissipation is required.
4) Should avoid from direct sunlight, magnetic or radioactive when install drive.
10. Dimensions of Motor [mm]

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Power connection(CN1)
Motor connection(CN2)
Drive status LED
Input/Output singnal
connection(CN3)
Setup DIP switch(SW1, SW2)
Switch Position
STOP Current (%)
Switch Position
STOP Current (%)
4 3 2 1 4 3 2 1
ON ON ON ON 10 OFF ON ON ON 90
ON ON ON OFF 20 OFF ON ON OFF 100
ON ON OFF ON 30 OFF ON OFF ON 10
ON ON OFF OFF 40 OFF ON OFF OFF 10
ON OFF ON ON 50
*1
OFF OFF ON ON 10
ON OFF ON OFF 60 OFF OFF ON OFF 10
ON OFF OFF ON 70 OFF OFF OFF ON 10
ON OFF OFF OFF 80 OFF OFF OFF OFF 10
12.2 Stop Current Setting Switch(SW1.1~SW1.4)
Stop Current means the motor current value automatically set in 0.1 sec after motor stops. This is to prevent the overheart of a motor when
the motor is under long time idling. The un itof the selection value is a percentage.
*1 : Default : 50%
12.1 Drive Status LED
◆ Protection functions and LED flash times
Indication Color Function ON/OFF Condition
PWR Green Power input indication Lights when power is ON Flashs when motor is
Free status
ALM Red Alarm indication
Flash when protection function is activated
(Identifiable which protection mode is activated
by counting the blinking times)
CW Yellow Motor Rotation Direction Lights when motor rotate CW direction
CCW Orange Motor Rotation Direction Lights when motor rotate CCW direction
Times Protection Conditions
1Over Current Error The current through power devices in drive exceeds
the limit value
*1
2Over Speed Error Motor speed exceeded 3,000 [rpm]
3Step Out Error Abnormally motor do not followed pulsed input
5Over Temperature Error Internal temperature of a motor drive exceeded 85℃
6Over Regenerative
Voltage Error Back EMF more than 70V
7Motor Connect Error Power is ON without connection of motor cable to drive
9Motor Voltage Error Motor voltage is below 36V
11 System Error Error occurs in drive system
12 ROM Error Error occurs in Parameter storage Device(ROM)
*1 : Limit value depends on motor model
Alarm LED flash
(Ex, Step Out Error)
2.0s0.5s
12. Settings and Operation [Ezi-STEP-MPB series]

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1
10
12.7 Motor Connector(CN2)
NO. Function I/O
1A Phase Output
2B Phase Output
3/A Phase Output
4/B Phase Output
12.6 Power Connector(CN1)
NO. Function I/O
124VDC Input
2GND Input
12.8 Signal Connector(CN3)
NO. Function I/O
1CW+(Pulse+) Input
2CW-(Pulse-) Input
3CCW+(Dir+) Input
4CCW-(Dir-) Input
5EXT_GND Input
6EXT_24VDC Input
7Alarm Reset Input
8Run/Stop Output
9Alarm Output
10 F.GND ----
2
1
4
3
12
12.5 Pulse Input Setting Switch(SW2.8)
Indication Switch Name Functions
1P/2P Pulse input mode
Select Switch
Selectable 1-Pulse input mode or 2-Pulse input mode as Pulse input signal.
ON: 1-Pulse mode OFF: 2-Pulse mode ※ Default: 2-Pulse mode
CW(Pulse) Pin
CCW(Dir) Pin
Rotational Direction CW CWCCW CCW
2-Pulse Mode 1-Pulse Mode
Direction setting
switch: ON
Direction setting
switch: OFF
12.4 Rotational Direction Setting Switch(SW2.7)
Indication Switch Name Functions
DIR Rotational Direction
Select Switch
Based on CW(+Dir signal) input to driver.
ON: CCW(-Direction) OFF: CW(+Direction) ※ Default: CW mode
Switch Position Pulse/
Revolution
Switch Position Pulse/
Revolution
8 7 6 5 8 7 6 5
ON ON ON ON 500 OFF ON ON ON 6,400
ON ON ON OFF 1,000 OFF ON ON OFF 8,000
ON ON OFF ON 1,600 OFF ON OFF ON 10,000
*1
ON ON OFF OFF 2,000 OFF ON OFF OFF 20,000
ON OFF ON ON 3,200 OFF OFF ON ON 25,000
ON OFF ON OFF 3,600 OFF OFF ON OFF 36,000
ON OFF OFF ON 4,000 OFF OFF OFF ON 40,000
ON OFF OFF OFF 5,000 OFF OFF OFF OFF 50,000
12.3 Resolution Setting Switch(SW1.5~1.8)
*1 : Default : 10,000
The Number of pulse per revolution.

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Type Signal Cable Motor Cable Power Cable
Length supplied -30cm -
Max. Length 20m 20m 2m
13.1 Options
① Signal Cable
Available to connect between Input/Output Control System
and Ezi-STEP MPB.
Item Length [m] Remark
CMNB-S-□ □ □F
CMNB-S-□ □ □M
□ □ □
□ □ □
Normal Cable
Robot Cable
□ is for Cable Length. The unit is 1m and Max. 20m length.
② Motor Extension Cable
Available to extended connection between motor and
Ezi-STEP MPB.
Item Length [m] Remark
CSVO-M-□ □ □F
CSVO-M-□ □ □M
□ □ □
□ □ □
Normal Cable
Robot Cable
□ is for Cable Length. The unit is 1m and Max. 20m length.
③ Power Cable
Available to connect between Power and
Ezi-STEP MPB.
Item Length [m] Remark
CSVO-P-□ □ □F
CSVO-P-□ □ □M
□ □ □
□ □ □
Normal Cable
Robot Cable
□ is for Cable Length. The unit is 1m and Max. 2m length.
①
②
③
13. System Configuration [Ezi-STEP-MPB series]

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Purpose Item Part Number Manufacturer
Power (CN1) Housing
Terminal
5557-02R
5556T MOLEX
Motor
Drive side
(CN2)
Housing
Terminal
5557-04R
5556T MOLEX
Motor side Housing
Terminal
5557-04R
5556T
Signal (CN3) Housing
Terminal
PAP-10V-S
SPHD-002T-P0.5 JST
13.2 Connector Specifications
Connector specifications for cabling to drive.
※ Above connector is the most suitable product for the drive applied. Another equivalent connector can be used.

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Please refer to the Appendix when
connects motor extension cable.
Careful connection will be required to
protect the drive from any damages.
CAUTION
※ Alarm Reset signal line is also used for Motor Free signal.
(For details, please refer to Control Signal Input/Output Description)
※ When connects I/O cable between controller and drive, please turn off the power
of both controller and drive, in order to protect the drive from any damage.
Shielded
Twisted Pair
Cable
14. External Wiring Diagram [Ezi-STEP-MPB series]

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Drive status LED
Pulse input and direction setting switch(SW1)
Run current setting switch(SW2)
Resolution setting switch(SW3)
Stop current setting switch(SW4)
Input/Output singnal connection(CN3)
Motor connection(CN2)
Power connection(CN1)
15.1 Drive Status LED
◆ Protection functions and LED flash times
Indication Color Function ON/OFF Condition
POW Green Power input indication Lights when power is ON Flashs when motor is
Free status
ALM Red Alarm indication
Flash when protection function is activated
(Identifiable which protection mode is activated
by counting the blinking times)
CW Yellow Motor Rotation Direction Lights when motor rotate CW direction
CCW Orange Motor Rotation Direction Lights when motor rotate CCW direction
Times Protection Conditions
1Over Current Error The current through power devices in drive exceeds
the limit value
*1
2Over Speed Error Motor speed exceeded 3,000 [rpm]
3Step Out Error Abnormally motor do not followed pulsed input
5Over Temperature Error Internal temperature of a motor drive exceeded 85℃
6Over Regenerative
Voltage Error Back EMF more than 90V
7Motor Connect Error Power is ON without connection of motor cable to drive
9Motor Voltage Error Motor voltage is below 36V
11 System Error Error occurs in drive system
12 ROM Error Error occurs in Parameter storage Device(ROM)
15.2 Pulse Input Setting Switch(SW1.1)
Indication Switch Name Functions
2P/1P Pulse input mode
Select Switch
Selectable 1-Pulse input mode or 2-Pulse input mode as Pulse input signal.
ON: 1-Pulse mode OFF: 2-Pulse mode ※ Default: 2-Pulse mode
CW(Pulse) Pin
CCW(Dir) Pin
Rotational Direction CW CWCCW CCW
2-Pulse Mode 1-Pulse Mode
Alarm LED flash
(Ex, Step Out Error)
2.0s0.5s
*1 : Limit value depends on motor model
15. Settings and Operation [Ezi-STEP-HPB series]

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2
1
4
1
10
1
Direction setting
switch: ON
Direction setting
switch: OFF
15.3 Rotational Direction Setting Switch(SW1.2)
Indication Switch Name Functions
DIR Rotational Direction
Select Switch
Based on CW(+Dir signal) input to driver.
ON: CCW(-Direction) OFF: CW(+Direction) ※ Default: CW mode
15.4 Run Current Setting Switch(SW2)
SW2 do not used in Ezi-STEP HPB
Position Pulse/Revolution Position Pulse/Revolution
0500 86,400
11,000 98,000
21,600 A10,000
*1
32,000 B20,000
43,200 C25,000
53,600 D36,000
64,000 E40,000
75,000 F50,000
Position STOP Current (%) Position STOP Current (%)
010 560
120 670
230 780
340 890
450
*1
9100
15.5 Resolution Setting Switch(SW3)
15.6 Stop Current Setting Switch(SW4)
*1 : Default : 10,000
*1 : Default : 50%
The Number of pulse per revolution.
Stop Current means the motor current value automatically set in 0.1 sec after motor stops. This is to prevent the overheart of a motor when
the motor is uder long time idling. The unit of the selection value is a percentage.
15.8 Motor Connector(CN2)
NO. Function I/O
1/B Phase Output
2B Phase Output
3/A Phase Output
4A Phase Output
15.7 Power Connector(CN1)
NO. Function I/O
1GND Input
240~70VDC Input
15.9 Signal Connector(CN3)
NO. Function I/O
1F.GND ----
2EXT_GND Input
3Alarm Output
4Run/Stop Output
5Alarm Reset Input
6EXT_24VDC Input
7CCW-(Dir-) Input
8CCW+(Dir+) Input
9CW-(Pulse-) Input
10 CW+(Pulse+) Input

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Type Signal Cable Motor Cable Power Cable
Length supplied -30cm -
Max. Length 20m 20m 2m
16.1 Options
① Signal Cable
Available to connect between Input/Output Control System
and Ezi-STEP HPB.
Item Length [m] Remark
CHPB-S-□ □ □F
CHPB-S-□ □ □M
□ □ □
□ □ □
Normal Cable
Robot Cable
□ is for Cable Length. The unit is 1m and Max. 20m length.
② Motor Extension Cable
Available to extended connection between motor and
Ezi-STEP HPB.
Item Length [m] Remark
CHPB-M-□ □ □F
CHPB-M-□ □ □M
□ □ □
□ □ □
Normal Cable
Robot Cable
□ is for Cable Length. The unit is 1m and Max. 20m length.
③ Power Cable
Available to connect between Power and
Ezi-STEP HPB.
Item Length [m] Remark
CSVP-P-□ □ □F
CSVP-P-□ □ □M
□ □ □
□ □ □
Normal Cable
Robot Cable
□ is for Cable Length. The unit is 1m and Max. 2m length.
①
②
③
16. System Configuration [Ezi-STEP-HPB Series]

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Purpose Item Part Number Manufacturer
Power
(CN1) Terminal Block AK950-2 PTR
Motor
Drive Side
(CN2) Terminal Block AK950-4 PTR
Motor Side Housing
Terminal
3191-4R1
1381T MOLEX
Signal
(CN3) Terminal Block AK950-10 PTR
16.2 Connector Specifications
Connector specifications for cabling to drive.
※ Above connector is the most suitable product for the drive applied. Another equivalent connector can be used.
This manual suits for next models
30
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