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  9. Fayat Group BOMAG BW 226 DH-4i BVC User manual

Fayat Group BOMAG BW 226 DH-4i BVC User manual

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BW 226 DH-4i BVC
Single drum roller
Operating Instruction
Maintenance Instruction
Original Operating Instructions
S/N 101 585 01 1001> / S/N 101 585 44 1001>
© 08/2015008 076 41
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Table of contents
1Introduction........................................................................................................................................... 7
1.1 Foreword........................................................................................................................................ 8
1.2 Machine type plate and engine type plate................................................................................ 10
2 Technical data..................................................................................................................................... 11
2.1 Noise and vibration data............................................................................................................ 14
2.1.1 Noise data.................................................................................................................................. 14
2.1.2 Vibration data............................................................................................................................. 14
3 Safety regulations............................................................................................................................... 15
3.1 Information and safety stickers/decals on the machine......................................................... 27
4 Display and control elements............................................................................................................ 29
4.1 General notes.............................................................................................................................. 31
4.2 Description of indicators and control elements....................................................................... 32
4.2.1 Monitor for reversing camera..................................................................................................... 45
4.3 Display and control elements Variocontrol.............................................................................. 46
4.4 Description of indicating and control elements Variocontrol................................................. 47
4.5 Line graph Automatic (EVIB)....................................................................................................... 51
4.6 Description of line diagram Automatic (EVIB)........................................................................... 52
4.7 Line graph Manual (EVIB)............................................................................................................. 54
4.8 Description of line diagram Manual (EVIB)................................................................................. 55
4.9 Bar diagram (EVIB)....................................................................................................................... 57
5 Operation............................................................................................................................................. 59
5.1 General......................................................................................................................................... 60
5.2 Tests before taking into operation ........................................................................................... 61
5.3 Adjusting the driver’s seat......................................................................................................... 62
5.4 Electronic immobilizerOptional equipment ........................................................................................ 64
5.5 Starting the engine...................................................................................................................... 65
5.6 Driving the machine ................................................................................................................... 67
5.7 Stopping the machine, operating the parking brake............................................................... 70
5.8 Using the machine for rock crushing........................................................................................ 71
5.9 Shutting down the engine.......................................................................................................... 72
5.10 DPF-regeneration...................................................................................................................... 74
5.11 Switching the vibration on and off.......................................................................................... 76
5.12 What to do in events of emergency......................................................................................... 79
5.13 Operating the heating/air conditioning systemOptional equipment .............................................. 80
5.14 Operating the hood................................................................................................................... 82
5.15 LC-Display - changing display fields...................................................................................... 83
5.16 LC-Display - changing settings............................................................................................... 86
5.17 BVC/BTM05 settings before start-up ...................................................................................... 91
5.18 Variocontrol, selecting the operating mode........................................................................... 95
5.19 Measuring pass with Variocontrol........................................................................................... 99
5.20 Finishing compaction of a track............................................................................................ 103
5.21 Printing measuring data after completing compaction....................................................... 104
5.22 Teaching distance pulses...................................................................................................... 105
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5.23 Amplitude limitation (BVC only)............................................................................................ 108
5.24 Changing the paper roll in the measuring value printeronly BTM prof .................................... 111
5.25 Changing the printer ribbon in the measuring value printeronly BTM prof ............................. 112
5.26 Towing in case of an engine failure...................................................................................... 113
5.27 Loading/transport................................................................................................................... 115
6 Maintenance...................................................................................................................................... 119
6.1 General notes on maintenance................................................................................................ 120
6.2 Fuels and lubricants................................................................................................................. 122
6.2.1 Engine oil................................................................................................................................. 122
6.2.2 Fuel.......................................................................................................................................... 123
6.2.3 Coolant..................................................................................................................................... 124
6.2.4 Hydraulic oil.............................................................................................................................. 127
6.2.5 Gear oil..................................................................................................................................... 127
6.2.6 Exciter system.......................................................................................................................... 128
6.3 Table of fuels and lubricants................................................................................................... 129
6.4 Running-in instructions............................................................................................................ 131
6.4.1 General.................................................................................................................................... 131
6.4.2 After 250 operating hours......................................................................................................... 131
6.4.3 After 500 operating hours......................................................................................................... 131
6.4.4 After 1000 operating hours....................................................................................................... 131
6.5 Maintenance table..................................................................................................................... 133
6.6 Every 10 operating hours......................................................................................................... 135
6.6.1 Check the engine oil level........................................................................................................ 135
6.6.2 Checking the fuel level............................................................................................................. 135
6.6.3 Check the coolant level............................................................................................................ 137
6.6.4 Check the hydraulic oil level .................................................................................................... 137
6.7 Every 250 operating hours....................................................................................................... 139
6.7.1 Check the tire pressure............................................................................................................ 139
6.7.2 Clean the cooling fins on engine and hydraulic oil cooler........................................................ 139
6.7.3 Check the oil level in the drive axle.......................................................................................... 140
6.7.4 Check the oil level in the wheel hubs....................................................................................... 141
6.7.5 Check the oil level in the axle reduction gear........................................................................... 142
6.7.6 Check the oil level in the drum reduction gear......................................................................... 142
6.7.7 Check the parking brake.......................................................................................................... 142
6.7.8 Servicing the V-belt for the air-con compressorOptional equipment ................................................. 143
6.8 Every 500 operating hours....................................................................................................... 144
6.8.1 Change engine oil and oil filter cartridge.................................................................................. 144
6.8.2 Check the anti-freeze concentration and the condition of the coolant..................................... 145
6.8.3 Checking, cleaning the water separator................................................................................... 146
6.8.4 Draining the sludge from the fuel tank..................................................................................... 147
6.8.5 Battery service......................................................................................................................... 148
6.8.6 Servicing the air conditioning systemoptional equipment ................................................................. 149
6.8.7 Cleaning the circulation air filter for the heatingOptional equipment ................................................. 152
6.8.8 Changing the bypass filterOptional equipment .................................................................................. 153
6.9 Every 1000 operating hours..................................................................................................... 154
6.9.1 Checking / replacing the ribbed V-belt..................................................................................... 154
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6.9.2 Replace the fuel filter cartridge................................................................................................ 155
6.9.3 Change the fuel pre-filter cartridge........................................................................................... 156
6.9.4 Checking the crankcase ventilation valve................................................................................ 158
6.9.5 Check the engine mounts ....................................................................................................... 158
6.9.6 Checking the engine pillow blocks .......................................................................................... 158
6.9.7 Changing the oil in the drive axle............................................................................................. 158
6.9.8 Changing the oil in the wheel hubs.......................................................................................... 160
6.9.9 Changing the oil in the axle reduction gear.............................................................................. 161
6.9.10 Changing the oil in the drum reduction gear.......................................................................... 161
6.9.11 Vario exciter oil change.......................................................................................................... 162
6.9.12 Retighten the fastening of the axle on the frame................................................................... 163
6.9.13 Tighten the wheel nuts........................................................................................................... 164
6.9.14 Check the ROPS.................................................................................................................... 164
6.9.15 Check the travel control......................................................................................................... 165
6.10 Every 2000 operating hours................................................................................................... 166
6.10.1 Adjust the valve clearance..................................................................................................... 166
6.10.2 Changing hydraulic oil and breather filter .............................................................................. 167
6.10.3 Replace hydraulic oil filter...................................................................................................... 169
6.10.4 Changing the coolant............................................................................................................. 170
6.10.5 Replacing ribbed V-belt and idler pulley................................................................................. 172
6.10.6 Checking the DBF-burner ..................................................................................................... 173
6.10.7 Checking, cleaning the components of the exhaust gas aftertreatment system.................... 173
6.11 Every 4000 operating hours................................................................................................... 174
6.11.1 Servicing the DBF-burner....................................................................................................... 174
6.12 Every 6000 operating hours................................................................................................... 175
6.12.1 Replace the injection valves................................................................................................... 175
6.12.2 Replace the crank case ventilation valve .............................................................................. 175
6.13 As required.............................................................................................................................. 176
6.13.1 Air filter maintenance............................................................................................................. 176
6.13.2 Retightening the padfoot shell................................................................................................ 179
6.13.3 Adjust the scrapers................................................................................................................ 179
6.13.4 Clean the machine................................................................................................................. 180
6.13.5 Change the tires..................................................................................................................... 180
6.13.6 Change the fresh air filter in the cabin................................................................................... 181
6.13.7 Fill the provision tank for the windscreen washer systemOptional equipment ................................ 181
6.13.8 Tightening torques................................................................................................................. 181
6.13.9 Engine conservation .............................................................................................................. 182
7 Trouble shooting............................................................................................................................... 183
7.1 Preliminary remarks.................................................................................................................. 184
7.2 Starting the engine with jump leads........................................................................................ 185
7.3 Fault code display..................................................................................................................... 186
7.4 Reading out faults BVC/BTM05............................................................................................... 187
7.5 Fuse assignment....................................................................................................................... 189
7.6 Engine faults.............................................................................................................................. 192
8 Cabin assembly before initial commissioning............................................................................... 195
8.1 Preparations.............................................................................................................................. 197
Table of contents
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8.2 Cabin assembly......................................................................................................................... 199
8.3 Final function tests and checks............................................................................................... 206
9 Disposal............................................................................................................................................. 207
9.1 Final shut-down of machine..................................................................................................... 208
Table of contents
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1 Introduction
Introduction
BW 226 DH-4i BVC
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1.1 Foreword
BOMAG manufactures machines for earth, asphalt and refuse
compaction, stabilizers/recyclers as well as planers and
pavers.
BOMAG’s vast experience in connection with state-of-the-art
production and testing methods, such as lifetime tests of all
important components and highest quality demands guar-
antee maximum reliability of your machine.
The machine described in this manual complies with the applicable
standards and safety regulations.
If your machine is used in traffic on public roads, it must comply
with all applicable national legal regulations. The driving permit
must be acquired from the responsible authorities.
The machine is equipped with latest technology. Now it's a matter
of handling your machine properly and keeping it in good working
order.
These instructions will provide you with all necessary information.
Read and follow these notes before starting to operate your
machine!
In case of operating errors, inadequate maintenance or the use of
unapproved fuels and lubricants all warranty claims will become
null and void.
This manual was written for operators and maintenance personnel.
Always keep this manual close at hand, e.g. in the tool compart-
ment of the machine or in a specially provided container. These
operating and maintenance instructions are part of the machine.
You should only operate the machine in compliance with these
instructions.
Strictly observe the safety regulations.
If you are not yet acquainted with the controls and indicating ele-
ments on this machine, you should thoroughly read the corre-
sponding chapter
Ä
Chapter 4 ‘Display and control elements’
on page 29.
The description of the individual operating steps including the
notes on safety to be followed can be found in chapter "Operation"
Ä
Chapter 5 ‘Operation’ on page 59.
Thorough maintenance of the machine guarantees far longer safe
functioning of the machine and prolongs the lifetime of important
components. The effort required for this purpose is by all means
lower than the faults that may occur in case of non-compliance.
The machine must only be serviced by qualified and authorized
personnel. A description of all necessary service work as well as
information on fuels and lubricants can be found in the chapter
"Maintenance"
Ä
Chapter 6 ‘Maintenance’ on page 119.
For your own personal safety you should only use original parts
from BOMAG.
For your machine we offer original parts kits to make maintenance
easier.
Introduction – Foreword
BW 226 DH-4i BVC
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In the course of technical development we reserve the right for
technical modifications without prior notification.
These operating and maintenance instructions are also available in
other languages.
Apart from that, you can also order the spare parts catalogue
against the serial number of your machine.
The above notes do not constitute an extension of the warranty
and liability conditions specified in the general sales and delivery
conditions of BOMAG GmbH.
We wish you successful work with your BOMAG machine.
Introduction – Foreword
BW 226 DH-4i BVC
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1.2 Machine type plate and engine type plate
Please enter here:
Machine type (1):
Serial number (2):
Please enter here:
Engine type (1):
Engine number (2):
Fig. 1: Machine type plate (example)
Fig. 2: Engine type plate (example)
Introduction – Machine type plate and engine type plate
BW 226 DH-4i BVC
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