probst SDH-H User manual

Hydraulic Manhole Cover Lifter
SDH-H
001
Hydraulic Manhole Cover Lifter
SDH-H
001 Serial-Nr.Order-Nr.

Contents
SDH-H
V001
28/01/05
2 / 16
1Contents
1Contents....................................................................................................... 2
2Declaration of Conformity............................................................................ 3
3General......................................................................................................... 6
3.1 Authorized use ..............................................................................................6
3.2 Survey and construction .................................................................................7
3.3 Technical Data...............................................................................................7
3.4 Accessories ...................................................................................................8
4Safety........................................................................................................... 9
4.1 Safety symbols ..............................................................................................9
4.2 Safety Marking ..............................................................................................9
4.3 Definition skilled worker / specialist.................................................................9
4.4 Personal safety requirements..........................................................................9
4.5 Protective equipment ................................................................................... 10
4.6 Accident prevention ..................................................................................... 10
4.7 Function Control .......................................................................................... 10
4.7.1 General.................................................................................................... 10
4.8 Safety procedures........................................................................................ 10
4.8.1 General.................................................................................................... 10
Unauthorized transportations................................................................................ 11
4.8.2 Unauthorized alterations ........................................................................... 11
5Operating ................................................................................................... 12
5.1 Attaching Variants........................................................................................ 12
5.2 Device Operating ......................................................................................... 14
6Maintenance and care ................................................................................ 15
6.1 Maintenance................................................................................................ 15
6.2 Repairs ....................................................................................................... 16
6.3 Safety procedures........................................................................................ 16

Declaration
of
Conformity
SDH-H
28/01/05
3 / 16
2Declaration of Conformity
Konformitätserklärung;Declaration of conformity ; Déclaration de Conformité;
Certificato di conformita´norme CE;Declaración de conformidad
DESCRIPTION: Hydraulic Manhole Cover Lifter
SDH-H
Hersteller: PROBST GREIFTECHNIK VERLEGESYSTEME
Manufacturer: Gottlieb-Daimlerstraße 6
Fabricant: 71729 Erdmannhausen
Costruttore: Probst Greiftechnik Verlegesysteme GmbH
Fabricante: [email protected] www.probst-gmbh.de
Einschlägige Bestimmungen,
denen die Maschine entspricht: 98/37/EG (Maschinenrichtlinie)
Complies with the following provisions applying to it: EC-machinery directive 98/37/EG
Spécifications respective qui sont conformes à la machine: Idée directrice EC 98/37/EG
Definizione che sono conformi alla macchina: EG-linea di Guida CE 98/37/EG
Cumple con las siguientes provisiones aplicables a: Directrices de la CE 98/37/EG
Fundstellen der harmonisierten Normen:
Applied harmonized standards in particular:
Lieus de découverte des normes harmonisées:
Luogo di accertamento delle norme armonizzate
Aplicados en particular los siguientes estándares
DIN EN 12100-1 2003 Sicherheit von Maschinen, Grundbegriffe, allgemeine
(ISO 12100-1) Gestaltungsleitsätze, Teil 1: Grundsätzliche Terminologie,
Methodik.
Safety of machinery; Basic concepts, general principles for design,
Part 1: Basic terminology,methodology.
Sécurité des machines; notions fondamentales, principes
généraux de conception, Partie 1: terminologie de base,
méthodologie.
Sicurezza della macchina, nozioni fondamentali, verifica della
struttura generale, Parte 1: terminologia di base, metodologia.
Seguridad de la maquinaria; conceptos básicos, principios
generales de diseño, parte 1: terminología básica,metodología.

Declaration
of
Conformity
SDH-H
28/01/05
4 / 16
EN ISO 12100-2 2003 Sicherheit von Maschinen, Grundbegriffe, allgemeine
(ISO 12100-2) Gestaltungsleitsätze, Teil 2: Technische Leitsätze und
Spezifikationen.
Safety of machinery; basic concepts, general principles for design;
Part 2: principles and specifications.
Sécurité des machines; notions fondamentales, principes
généraux de conception; Partie 2: Principes et spécifications
techniques.
Sicurezza della macchina, nozioni fondamentali, verifica della
struttura generale; Parte 2:principi e specificazioni tecniche.
Seguridad de la maquinaria; conceptos básicos, principios
generales de diseño, parte 2: principios y especificaciones.
DIN EN 294 1992 Sicherheitsabstände gegen das Erreichen von
(ISO 13852) 1996 Gefahrenstellen mit den oberen Gliedmaßen.
Safety distance against reaching hazard places with the upper
extremities.
Distances de sécurité afin de pas atteindre le lieus de danger avec
les extrémités du corps supérieurs.
Distanza di sicurezza al fine di evitare pericolo di passaggio sotto
carichi sospesi.
Distancia de seguridad con el fin de evitar que las extremidades
superiores del cuerpo alcancen las zonas de peligro.
DIN EN 349 1993 Mindestabstände zur Vermeidung des Quetschens von
(ISO 13854) 1996 Körperteilen.
Minimum distance to avoid squeezing any parts of the body.
Distances minimum afin d’éviter une contusion des parties du corps.
Distanza minima al fine di evitare contusioni di parti del corpo.
Distancia mínima con el fin de evitar contusiones en cualquier parte
del cuerpo.
DIN EN 60204-1 1997 Sicherheit von Maschinen, Elektrische Ausrüstung
(IEC 60204-1) 1997 von Industriemaschinen Teil 1: Allgemeine Anforderungen
Safety of machinery, electrical equipment of industrial machines.
Part1:
General requirements
Sûreté de machines, équipement électrique de machines
industrielles. Partie 1: Exigences générales
Sicurezza della macchina, impianto elettrico a norme.
Parte1:R
equisiti generali
Seguridad de máquinas, equipos eléctricos de máquinas industriales.
Parte1:R
equisitos generales

Declaration
of
Conformity
SDH-H
28/01/05
5 / 16
Fundstellen nationaler technischer Normen und Spezifikationen:
Applied national technical standards and specifications in particular:
Lieus de découverte des normes et spécification techniques nationales:
Origine delle norme e specificazioni tecniche:
Aplicados en particular los siguientes estándares:
DIN 8563 10.78 Sicherung der Güte von Schweißarbeiten.
T1 + T2 Securing the quality of welding works.
Sécurite de la qualité des travaux à souder.
Sicurezza di buona tenuta della saldature.
Seguridad de la calidad de la soldadura.
DIN 15428 08.78 Hebezeug Lastaufnahmeeinrichtungen ,
Technische Lieferbedingungen.
Lifting machines, technical delivery terms.
Installations pour pendre des charges des appareils de levage,
conditions de livraison techniques.
Verifica del carico accettato dall’´impianto di sollevamento,
capitolato tecniche.
Elevación de la maquinaria, términos técnicos de entrega.
DIN 31001 04.83 Sicherheitsgerechtes Gestalten technischer Erzeugnisse;
Schutzeinrichtungen, Begriffe,
Sicherheitsabstände für Erwachsene und Kinder.
Safety requirements for the design of technical equipment;
protecting devices, definitions, safety distances for adults and
children.
Formation des produits techniques, installation de protection,
notions, distances de sécurité pour des adultes et des enfants,
conformesàlasécurité.
Conoscenza delle norme di sicurezza da parte dell’´utilizzatore,
protezioni antinfortunistiche, distanza di sicurezza dei carichi
sospesi da adulti e bambini.
Requisitos de seguridad para el diseño del equipo técnico;
dispositivos de protección,nociones, distancias de seguridad para
adultosyniños.
Signature:
Erdmannhausen, 28.01.2005..........................................................................
(M. Probst, Managing director)

General
SDH-H
V001
28/01/05
6 / 16
3General
3.1 Authorized use
The device (SDH-H) is exclusively suitable to lift and move all common sizes of covers.
The beak-out force of covers is enough up to maximally 1500 kg.
Various keys and spreader bars are accessories.
Prohibition
The carrying capacity of 1500 kg of the device (SDH-H) may not be exceeded!
Prohibition
●The device is only designed for the use specified in this documentation.
●Every other use is not authorized and is forbidden!
●All relevant safety regulations, especially regulations of the declaration of conformity, and
additional local health and safety regulations have to be observed.

General
SDH-H
V001
28/01/05
7 / 16
3.2 Survey and construction
SDH-H
3.3 Technical Data
Type Max. wheel span Hook centres
min./max.
Lifting height Carrying
capacity
Dead weight
SDH-H 15 1050 mm (41“) 260/950 mm
(10¼/37½″)
310 mm (12¼″) 1500 kg (3,300
lbs)
36 (80 lbs)
Handle
Hook for
covers
Support wheel
Holder of
support wheel
Hydraulic hand
pump
Main grider
Cross grider
Eyeybolt
Lifting rod at hydraulic
hand pump

General
SDH-H
V001
28/01/05
8 / 16
3.4 Accessories
Hook A
Hook B
Hook C
Spreader bar „small“ Spreader bar „large“
Type Description Order-No.
2 Hook A 44800019
2 Hook B 44800020
4 Hook C 44800017
1 Spreader bar „small“ 44800008
Set of keys and spreader bars
2 Spreader bar „large“ 44800018
Set of keys and spreader bars
UK
2 Hook A, 2 Hook B, 2 Hook C, 1 Spreader bar
„small“, 2 Spreader bar„large“
S-54800004
Aluminium Tool Box Size 1195x305x203 mm to stow the complete
device(SDH-H) including all accessories.
54800003

Safety
SDH-H
V001
28/01/05
9 / 16
4Safety
4.1 Safety symbols
Danger
Danger to life!
Identifies imminent hazard. If you do not avoid the hazard, death or severe injury will
result.
Attention
Hazardous situation!
Identifies a potentially hazardous situation. If you do not avoid the situation, injury or
damage to property can result.
Prohibition
Prohibition!
Identifies imminent a prohibition. If you do not avoid the prohibition, death and severe
injury, or damage to property will result.
4.2 Safety Marking
WARNING SIGN
Symbol Meaning Order-No.: Size:
Danger of pinching the hands. 2904.0221
2904.0220
2904.0107
30 mm
50 mm
80 mm
4.3 Definition skilled worker / specialist
Only skilled workers or specialists is it allowed to carry out the installation,- maintenance, - and repair work
on these device!
Skilled workers or specialists must have for the following points (if it
applies for these device), the necessary professional knowledge.
●for mechanic
●for hydraulics
●for pneumatics
●for electrics
4.4 Personal safety requirements
●Only qualified, authorized certificated
personal is allowed to operate the device
and all devices which are connected
(lifting equipment).
!
●Each operator must have read and
understood the operating instructions.
●The manual guiding is only allowed for
machines with handles.
!111

Safety
SDH-H
V001
28/01/05
10 / 16
4.5 Protective equipment
The protective equipment must consist, according to
the safety regulations of the following parts:
●Protective clothing
●Safety gloves
●Safety shoes
4.6 Accident prevention
Danger
●The operating range have to be
covered for unauthorized persons,
especially children.
●The workplace have to be sufficiently
illuminated.
Attention
●Take care handling wet, dirty and not
solidified components.
●Take care in case of thunderstorm!
4.7 Function Control
4.7.1 General
●Before using the device check the functions and
the working condition.
●Maintenance and lubrication are only permitted
when device is shut down!
●Do not use the device, until all faults which can
cause safety hazards are removed.
●If there are splits at carrying parts of the device,
immediately stop using it.
●The operating instructions must be available at
the workplace every time.
●Do not remove the data-plates of the machine.
●Unrecognisable data-plates must be replaced.
4.8 Safety procedures
4.8.1 General
Danger
Prohibition
●The use of the device is only permitted
in proximity to the ground. Do not swing
it over peoples heads.
●The manual guiding of is only allowed
for devices with handles.
Prohibition
●While using the device is the stay of
persons in the working area
forbidden. Except it is indispensable.
Caused of the way of using the
device, e.g. if the device must be
leaded by hand.

Safety
SDH-H
V001
28/01/05
11 / 16
Unauthorized transportations
Prohibition
All unauthorized transportations with the device are not allowed!
•Transportation of people and animals.
•Transportation of other loads and material than described in this manual.
4.8.2 Unauthorized alterations
Prohibition
All unauthorized alterations of the device and the use of any self-made additional equipment
could cause danger and are therefore forbidden!!

Operating
SDH-H
V001
28/01/05
12 / 16
5Operating
5.1 Attaching Variants
Depending upon form, kind and execution of the covers, the suitable hooks (A or B) , and/or spreader bars(variant I or
II) must be selected.
HOOKA HOOKB
Hook A (2x44800019) Hook B (2x44800020)
VARIANT I
Spreader bar „small“ (44800008)
+ Î
Hook C (4x44800017)
Spreader bar „small“ (44800008) + Hook C (44800017)

Operating
SDH-H
V001
28/01/05
13 / 16
VARIANT II
Spreader bar „large“
(2x44800018)
+ Î
Hook C (4x44800017)
Spreader bar „large“ (44800017) + Hook C (44800017)

Operating
SDH-H
V001
28/01/05
14 / 16
5.2 Device Operating
●Prepare spreader bars and/or hooks suitably the
cover, which is to be raised.
●Drive with the device (SDH-H) over the cover
and hang up the hooks (A or B) into the hooks at
the device (SDH-H).
●Use the lifting rod at hydraulic hand pump to
pump the device highly
ATTENTION: Bring hands and feet out of the
danger area of the device (SDH-H)!
●The device (SDH-H) can now be driven with the lifted cover carefully to the place of destination.
●In order to discharge cover again, rotate by hand the lifting rod at hydraulic hand.
ATTENTION: Bring hands and feet out of the danger area of the device (SDH-H)!

Maintenance
and care
SDH-H
V001
28/01/05
15 / 16
6Maintenance and care
6.1 Maintenance
To ensure the correct function, safety and service life of the device the following points must be executed in
the maintenance interval.
Attention
Take care that for all maintenance services the device is completely shut down!!
MECHNICAL
Service interval Maintenance work
First inspection after
25 operating hours
●Control and tighten all screws and connection.
(The implementation is only allowed by an expert).
After 50 operating hours ●Tighten all screws and connection (Take care that the tightening torques
according to the property class of the screws are observed).
●Check all joints, bolts, guidance’s and gears for correct function, if
necessary adjust or replace it.
●Check all Grippers ( if available) for signs of wear.
●Grease all slidings ( if available) when the device is in opened position
with a spatula.
Minimum 1x per year
(at rough conditions
shorten the interval)
●Check of all the suspension parts, bolts and straps. Check for corrosion
and safety by an expert.

Maintenance
and care
SDH-H
V001
28/01/05
16 / 16
6.2 Repairs
●Only persons with the appropriate knowledge
and ability are allowed to repair the device
●Before the device is used again, it has to be
checked by an expert.
Attention
For all repairs the device must be completely shut down!
6.3 Safety procedures
●It is the contractors responsibility to ensure that
the device is checked by an expert in periods of
max. 1 year and all recognized errors are
removed.
●The corresponding regulations of the declaration
of conformity have to be observed!
●We recommend, that after checking
the device the badge „Safety checked“
is put on the device.
(Order-No.: 2904.0056)
●You can receive these badges from us.
The check by an expert must be proved!
Device Year Date Expert Company
2005
2006
2007
2008
2009
2010
2011
2012

min. 256
max. 956 Hakenabstand
max. Radstand 1053
1220
max. wheelbase
max. hook distance
78
377
min.
max. lift height
Tragfähigkeit 1500 kg load capacity
A
B
C
D
E
F
87654321
45678
F
E
D
C
B
1
35,4 kg
Schutzvermerk nach DIN 34 beachten! Nachdruck nur mit unserer Genehmigung!
Gewicht:
Bei Änderungungen Rücksprache TB !
Kunde:
WA:
1
Kirkamm16.9.2003 Kirkamm
24.1.2003
Gepr.
Erstellt
NameDatum
von Blatt
Ers. d.
Ers. f.
Urspr.
Zust.
1
D54800002 Artikelnummer/Zeichnungsnummer
Schachtdeckelheber SDH-H15
Benennung

44800017
44800015
21800003
10100163
20000070
44800014
30080004
20000072
21800004
10100163
44800017
20020030
20100003
44800016
20000084 20000069
20400050
10100165
22600021
20400004
10100163
20000012
20440001
20100004
44800013
20400050
20100008
20020084
44800017
20100008
30080004 44800011
44800010
44800012
44800009
21600005
20400004
A
B
C
D
E
F
87654321
45678
F
E
D
C
B
1
34,7 kg
Schutzvermerk nach DIN 34 beachten! Nachdruck nur mit unserer Genehmigung!
Gewicht:
Bei Änderungungen Rücksprache TB !
Kunde:
WA:
1
Kirkamm16.9.2003 Kirkamm
9.7.2002
Gepr.
Erstellt
NameDatum
von Blatt
Ers. d.
Ers. f.
Urspr.
Zust.
1
E54800002 Artikelnummer/Zeichnungsnummer
Schachtdeckelheber SDH-H15
Benennung