SANY SAP60C-8 Guide

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Sany Paver
Safety, Operation & Maintenance Manual
SAP60C-8

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SAP Series Paver
Safety, Operation & Maintenance Manual
SAP Series Paver
Read and follow the safety precautions and instructions in this manual and on the machine
decals. Failure to do so can cause serious injury, death or property damage. Keep this
manual with the machine for reading and future reference.
WARNING
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Safety, Operation and Maintenance Manual- December 2016
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SAP Series Paver
© 2016 by Sany Group. All rights reserved. No part of this publication may be reproduced,
used, distributed or disclosed except during normal operation of the machine as
described herein. All information included within this publication was accurate at the
time of publication. Product improvements, revisions, etc., may result in differences between
your machine and what is presented here. Sany Group assumes no liability. For more
information, contact Sany Group.
Sany Group
SANY Automobile Manufacturing CO.,LTD
Sany Industry Zone,
Economic & Technical Development Zone
Changsha, Hunan, China 410100
http://www.sanygroup.com
Tel: 0086-
4006098318
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Safety, Operation and Maintenance Manual- December 2016
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Responsibility
Safety, Operation & Maintenance - December 2016
SAP Series Paver
DELINEATION OF RESPONSIBILITY
SPECIFIC DECLARATION
Pavers, which apply to pave various materials to produce a road base or surface, are special
machines for paving asphalt mixture, RCC base material, stabilized soil material and road
material (like graded broken stone). Any other use or any operation beyond the specified working
range is not authorized use. SANY expressly bears no liability for any consequence due to any
unauthorized use.
Information in this manual is used to guide qualified operators to operate and maintain pavers
correctly. Sany expressly bears no liability for any consequence due to any use not observing the
information in this manual.
It is forbidden to convert the paver without authorization. Sany expressly bears no liability
for any consequence. When crack or electrical malfunction on the paver occurs, please contact
the supplier, and don’t conduct welding or make changes without permission, or else, for any
consequence due to such contravention, Sany shall not bear any liability.
Use genuine spare parts from Sany. Sany expressly bears no liability for any machine
damage or accident due to the use of untested or unauthorized spare parts or tools.
Operate and maintain parts (such as engine, a/c) on the paver, and observe related
regulations on Users' guide supplied from their manufacturer.
Sany expressly bears no liability for any machine failure or damage due to force majeure of
natural disasters (earthquake, typhoon) and wars.
Sany cannot predict every circumstance that might involve a potential hazard in operation
or maintenance. Operators and owners should highly attach importance to safety. Local specific
safety rules of the countries may be stricter. If they differ from the regulations in this manual,
observe the stricter one.
Duty of Sany
• Be responsible for providing qualified products and correct documents
• Fulfill their promises on after-sales service, and document all maintenance and repair working
done by after-sales service personnel.
•Train the operation and maintenance personnel based on their needs.
Duty of owners or other anthorized personnel
•Only after each person involved in the product’s operation, maintenance and repair is trained
and fully understands the Parts Book and Operation and Maintenance Manual, can they operate
and maintain the paver.
•Ensure the operation and maintenance personnel are qualified and know their related
responsibilities.
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SAP Series Paver
Responsibility
Safety, Operation & Maintenance - December 2016
• Periodically check related personnel's safety consciousness during working.
• If any fault which will lead to unsafety occurs, stop the paver immediately.
• If necessary Sany service personnel have the right to check the paver for safety.
•Besides check items regulated by Sany, observe local laws and regulations to check the
paver.
•Ensure timely maintenance and repair on the paver.
• Carefully plan the use of the paver.
Duty of all working personnel
•If there is any abnormal symptom which may cause abnormal working of the paver or
potential hazard, report to your leader. If possible, correct fault in time.
•All personnel working around the paver must observe all warning signals and take care of
their own and others' safety.
•All personnel should know their working tasks and procedures.
•Watch something like high voltage wire, unrelated personnel and poor ground for potential
danger, and report to the operators and signalmen.
Duty of managers
•Ensure the operators are trained and fully understand the Operation and Maintenance Manual
supplied by Sany. Ensure they are in physical fitness and have the certification of operation.
Otherwise, it is forbidden to operate the paver.
•Ensure the operators have good judgement ability, teamwork consciousness and
psychological quality. Otherwise, it is forbidden to operate or repair the paver.
•Ensure the signalmen have good vision and acoustic judgement, master standard command
signals. At the same time, they should have enough experience in recognizing danger factors
correctly, and inform the operators of danger factors to avoid them in time.
•Ensure assistant workers can identify the model and working condition to choose a proper
paver.
•Publicize safety consciousness to working personnel, and make them aware of safety
precations and their related responsibilities.
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Table of contents
Safety, Operation & Maintenance - December 2016
SAP Series Paver
1 Introduction
1.1 Overview 1-1
1.2 Your Documentation Package 1-2
1.2.1 Recommendations on Using the Documentation 1-2
1.2.2 Documentation Storage 1-2
1.2.3 Organization of this Manual 1-2
1.2.3.1 Introduction 1-3
1.2.3.2 Safety 1-3
1.2.3.3 System Functions 1-3
1.2.3.4 Operation 1-3
1.2.3.5 Maintenance 1-3
1.2.3.6 Troubleshooting 1-4
1.2.3.7 Specifications 1-4
1.3 Your SANY Machine 1-4
1.3.1 Machine Directions 1-4
1.3.2 Breaking in a New Machine 1-5
1.3.3 Machine Information 1-6
1.3.4 Serial Number and Distributor Information 1-7
1.3 Contact Information 1-8
2 Safety
2.1 General 2-1
2.1.1 Basic Principles and Legal Clauses 2-1
2.1.2 Intended Use 2-2
2.1.3 Unintended Use 2-2
2.1.4 Qualifications of Operators 2-2
2.1.5 Responsibilites of the Operators 2-2
2.1.6 Unauthorized Conversions and Alterations to the Machine 2-4
2.1.7 Explanation of Decals 2-4
2.1.8 Safety Notes 2-5
2.2 Preparations before Working 2-13
2.2.1 Surveying the Worksite and Preparations before Working 2-13
2.2.2 Personal Protection 2-14
2.2.2.1 Protective Machine 2-14
I
Table of Contents
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SAP Sereis Paver
Table of contents
Safety, Operation & Maintenance - December 2016
2.2.2.2 Noise Prevention 2-16
2.2.3 Precautions for Asphalt Paving 2-16
2.2.4 Precautions against Emergency 2-17
2.2.4.1 Precautions against Fire 2-17
2.2.4.2 Fire-prevention during Operation 2-17
2.2.4.3 Shockproof Precautions 2-20
2.3 Precautions for Driving and Working 2-21
2.3.1 Preoperational Check 2-22
2.3.1.1 Danger Area 2-22
2.3.1.2 Check on Machine 2-22
2.3.1.3 Before Operation 2-22
2.3.2 Startup 2-23
2.3.2.1 Jumper-start 2-24
2.3.2.2 Starting the Machine in a Closed Room 2-24
2.3.3 Driving the Machine 2-24
2.3.4 Safe Movement and Operation of Machine 2-25
2.3.5 Precautions for Screed Operation 2-26
2.3.6 Precautions for Operation at Night 2-27
2.4 Maintenance Precautions 2-27
2.4.1 Safe Maintenance 2-27
2.4.2 Correctly Supporting the Machine 2-29
2.4.3 Working on the Hydraulic Oil Pipelines 2-29
2.4.4 Working on the Engine 2-31
2.4.5 Working on the Electrical Device 2-31
2.4.7 Working with Fuel System 2-32
2.4.8 Safe Storage of Parts 2-33
2.4.9 Cleaning Precautions 2-33
2.4.10 Correctly Using Tools 2-35
2.4.11 Removing Paint before Welding or Heating 2-35
2.4.12 Correct Welding 2-36
2.5 Repair Precautions 2-37
2.5.1 Usage of Warning Labels 2-37
2.5.2 Repair 2-38
2.6 Machine Parking 2-40
2.6.1 Before Leaving the Machine 2-40
II
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Table of contents
Safety, Operation & Maintenance - December 2016
SAP Series Paver
2.6.2 Loading Machine 2-41
2.6.3 Towing Machine 2-41
2.6.4 Hoisting Machine 2-42
3 System Functions
3.1 General 3-1
3.2 Power System 3-2
3.3 Electrical System 3-3
3.3.1 General 3-3
3.3.2 Console 3-6
3.3.3 Control Panel 3-7
3.3.3.1 Function of Switches 3-7
3.3.4 Use of Display 3-18
3.3.4.1 Home Page Information 3-18
3.3.4.2 Screed Control System Setting 3-23
3.3.4.3 Conveyor Setting Page 3-24
3.3.4.4 Auger Setting Page 3-24
3.3.4.5 Fault Alarm Page 3-25
3.3.4.6 Maintenance & Diagnosis Setting Page 3-25
3.3.4.7 Digital Input Diagnosis Page 3-25
3.3.4.8 Digital Output Diagnosis Page 3-26
3.3.4.9 Analog Diagnosis Page 3-26
3.3.4.10 Analog Diagnosis Page 3-28
3.3.4.11 Language Selection Page 3-29
3.3.4.12 Leveling Data Diagnosis Page 3-29
3.3.4.13 System Setting Page 3-29
3.3.4.14 Potentiometer & Throttle Calibration 3-30
3.3.4.15 Running Current Calibration 3-32
3.3.4.16 Running Parameter Calibration 3-33
3.3.4.17 Model setting page 3-34
3.3.4.18 Working Current Calibration 3-35
3.3.4.19 Hourmeter Setting Page 3-37
3.3.4.20 GPS Status Indication 3-38
3.3.4.21 Reserved Page 3-38
3.3.4.22 Historical Fault Check Page 3-38
III
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SAP Sereis Paver
Table of contents
Safety, Operation & Maintenance - December 2016
3.3.5 Layout of Electric Control Cabinet 3-39
3.3.6 Fuses in Electric Control Cabinet 3-40
3.3.7 Screed Panel 3-41
3.4 Hydraulic System 3-42
3.4.1 Travel System 3-43
3.4.1.1 Components 3-43
3.4.1.2 Introduction of Valve Body 3-44
3.4.2 Vibration System (Option) 3-45
3.4.3 Non-vibration System 3-45
3.4.4 Auxiliary System 3-46
3.4.5 Auger System 3-47
3.4.6 Tamper System 3-48
3.4.7 Generation System 3-48
3.4.8 Non-generation System 3-49
3.4.12 Other Accessories 3-49
3.5 Accessories and Other Equipments 3-50
3.5.1 Travel System 3-50
3.5.1.1 Bogie Frame 3-51
3.5.1.2 Drive Sprocket 3-51
3.5.1.3 Track Roller 3-51
3.5.1.4 Leading Wheel 3-53
3.5.1.5 Track Assembly 3-54
3.5.1.6 Track Tension Units 3-54
3.5.2 Conveyor System 3-55
3.5.2.1 Functions 3-55
3.5.2.2 Structure and Components 3-56
3.5.2.3 Guide Units 3-57
3.5.2.4 Conveyor Chains 3-59
3.5.2.5 Drive Units 3-60
3.5.2.6 Tension of Conveyor Chains 3-60
3.5.2.7 Tension of Conveyor Drive Chains 3-61
3.5.2.8 Lubrication of Conveyor 3-61
3.5.3 Auger System 3-62
3.5.3.1 Basic Auger 3-62
3.5.3.2 3.7m Auger Extension 3-63
3.5.3.3 4.5m Auger Extension 3-63
3.5.3.4 Height Adjustment 3-64
IV
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Table of contents
Safety, Operation & Maintenance - December 2016
SAP Series Paver
3.5.3.5 Tension of Drive Chains 3-64
3.5.4 Centralized Lubrication System 3-65
3.5.5 Cleaning System 3-67
3.5.5.1 Automatic Cleaning System 3-67
3.5.5.2 Manual Cleaning System 3-67
3.5.6 Towed Arm 3-68
3.5.7 Hopper 3-70
3.5.8 Frame 3-71
3.5.9 Control System 3-72
3.5.9.1 Structure and Installation of Console 3-72
3.5.9.2 Structure and Installation of Screed Panel 3-73
3.5.10 Seat Rail 3-74
3.5.11 Canopy 3-75
3.5.12 Covering Parts 3-77
3.6 Screed Units 3-77
3.6.1 Hydraulic Screed Units 3-78
3.6.2 Main Technical Parameters of Hydraulic Telescopic Screed Units 3-78
3.6.3 Main Screed 3.7m 3-79
3.6.4 Screed 400mm 3-79
3.6.5 Screed 750mm 3-79
3.6.6 Tamper System 3-80
3.6.6.1 Main Tamper Mechanism 3-81
3.6.6.2 Telescopic Screed and Screed 400mm 3-82
3.6.7 Vibration System 3-82
3.6.8 Camber Adjustment Mechanism 3-83
3.6.9 Height Adjustment Unit 3-84
3.6.10 End Plate Assembly 3-85
3.6.11 Stock Guide Units 3-85
3.6.12 Electrical Heating Control System 3-86
4 Operation
4.1 Operator Qualifications 4-1
4.2 Initial Use of the Paver 4-1
4.3 Use of the Operation System 4-2
4.3.1 Use of the Console 4-2
4.3.2 Use of the Display 4-3
4.3.3 Use of the Screed Panel 4-4
V

SAP Sereis Paver
Table of contents
Safety, Operation & Maintenance - December 2016
VI
4.4 Machine Assembly 4-6
4.4.1 Screed Assembly and Adjustment 4-6
4.4.1.1 Assembling the Screed 400(750)mm 4-6
4.4.1.2 Vibrator Assembly 4-7
4.4.1.3 400(750)mm Tamper Assembly 4-7
4.4.1.4 Striker Plate Assembly 4-8
4.4.1.5 Stroke and Bottom Dead Center Adjustment for Tamper 4-9
4.4.2 Auger Units Assembly 4-9
4.4.2.1 Height Adjustment 4-9
4.4.2.2 Height Adjustment Procedures 4-10
4.4.2.3 Configuration of Assembly 4-11
4.4.4 Electrical Device Installation 4-11
4.4.4.1 Screed Panel Installation 4-11
4.4.4.2 Material Level Sensor Installation 4-13
4.4.4.3 Leveling Device Installation 4-13
4.5 Operation before Starting the Machine 4-15
4.5.1 Operator’s Seat Adjustment 4-15
4.5.2 Pre-operational Check 4-16
4.5.3 Check before Starting the Engine 4-17
4.5.4 Electrical Control System Check 4-19
4.6 Engine Start-up 4-20
4.6.1 Starting the Engine in Cold Weather 4-21
4.6.2 Jump-start the Engine 4-21
4.7 Adjusting without Load 4-23
4.7.1 Adjusting the Travel System 4-23
4.7.1.1 Moving the Paver 4-25
4.7.1.2 Reversing 4-25
4.7.1.3 Steering 4-26
4.7.2 Adjusting the Hopper 4-27
4.7.3 Adjusting the Conveyor System 4-28
4.7.4 Adjusting the Auger System 4-30
4.7.5 Adjusting the Leveling System 4-32
4.7.5.1 Leveling System 4-32
4.7.5.2 External Leveling System 4-34
4.7.6 Adjusting the Screed System 4-35
4.7.6.1 Adjusting the Tamper System 4-35
4.7.6.2 Adjusting the Vibrator System 4-36

Table of contents
Safety, Operation & Maintenance - December 2016
SAP Series Paver
4.7.7 Adjusting the Towed Arm 4-37
4.7.8 Adjusting the Centralized Lubrication System 4-37
4.8 Construction 4-38
4.8.1 Line of Direction 4-38
4.8.2 Adjusting the Indicator Pole 4-38
4.8.3 Spraying Diesel Oil 4-39
4.8.4 Screed Warm-up 4-39
4.8.5 Placing the Screed 4-39
4.8.6 Butting the Truck 4-40
4.8.7 Feeding the Hopper 4-41
4.8.8 Operating the Scraper 4-41
4.8.9 Operating the Auger 4-41
4.8.10 Moving the Paver 4-42
4.8.11 Moving the Truck Away 4-42
4.8.12 Receiving the Mixture 4-42
4.9 Distributing the Material 4-43
4.10 Adjusting during Paving 4-44
4.10.1 Adjusting the Evenness 4-44
4.10.2 Adjusting the Thickness 4-44
4.10.3 Adjusting the Material Level 4-44
4.11 Adjusting and Operating the Auto-leveling System 4-45
4.11.1 Operating the Controller 4-45
4.11.2 Indicator Light 4-46
4.12 Stop Operation 4-48
4.13 Stop in the Abnormal Status 4-49
4.14 Transportation Information 4-49
4.14.1 Loading and Unloading 4-49
4.14.1.1 Before Loading the Machine 4-50
4.14.1.2 Starting the Machine 4-51
4.14.1.3 Parking the Machine 4-51
4.14.1.4 Securing the Machine 4-51
4.14.2 Packing 4-52
4.14.3 Precautions for Transporting the Machine 4-53
4.14.4 Transferring the Machine 4-54
4.14.5 Storing the Machine 4-55
4.14.6 Lifting the Machine 4-56
VII

SAP Sereis Paver
Table of contents
Safety, Operation & Maintenance - December 2016
5 Maintenance
5.1 General 5-1
5.1.1 Notes on Maintenance 5-1
5.1.2 Notes on Fuel System 5-2
5.1.3 Notes on Engine Performance 5-2
5.1.4 Notes on Hydraulic System 5-2
5.1.5 Notes on Cooling System 5-3
5.2 Oil & Fluids Selection 5-4
5.2.1 General requirements 5-4
5.2.2 Requirements of oil and fluids 5-6
5.3 Maintenance 5-9
5.3.1 Routine Maintenance 5-8
5.3.2 Regular Maintenance 5-9
5.3.2.1 Technical Maintenance after Running in for 50 h 5-9
5.3.2.2 Technical Maintenance Every 100 Working Hours 5-10
5.3.2.3 Technical Maintenance Every 200 Working Hours 5-10
5.3.2.4 Technical Maintenance Every 500 Working Hours 5-11
5.3.2.5 Technical Maintenance Every 1000 Working Hours 5-11
5.3.3 Technical Maintenance for Long-time Storage 5-12
5.3.4 Maintenance for the Engine 5-13
5.3.4.1 Engine Oil-Check/refill/change 5-13
5.3.4.2 Change the Engine Oil Filter 5-14
5.3.4.3 Fuel-Check/refill/change 5-15
5.3.4.4 Oil Water Separator - Check/water draining/exhaust 5-17
5.3.4.5 Change the Oil Water Separator 5-17
5.3.4.6 Change the Duplex Fuel Filter 5-19
5.3.4.7 Clean the Radiator 5-20
5.3.4.8 Change the Coolant 5-20
5.3.4.9 Drive Belt of Engine - Check/tension/replace 5-22
5.3.4.10 Maintain and Change the Air Filter 5-24
5.3.4.11 Check Engine Installation 5-28
5.3.5 Maintaining the Hydraulic System 5-28
5.3.5.1 Hydraulic Oil - Check/refill/change 5-28
5.3.5.2 Change the Hydraulic Oil Filter 5-30
5.3.6 Maintaining the Electric System 5-31
5.3.6.1 Maintaining the Batteries 5-31
5.3.6.2 Maintaining the Electric Control Cabinet 5-33
VIII

Table of contents
Safety, Operation & Maintenance - December 2016
SAP Series Paver
5.3.6.3 Replacing the Fuse 5-34
5.3.7 Replacing the Gear Oil in Transfer Case 5-35
5.3.8 Routine Maintenance of Engine and Reducer 5-35
5.3.8.1 Before Starting the Engine 5-35
5.3.9 Lubricating Points 5-37
5.3.10 Routine Inspection of Tamper Blade,
Base Plate, Auger Blade and Conveyor 5-39
5.3.11 Hydraulic System 5-40
5.3.12 Electrical System 5-41
5.3.13 Propel System 5-42
5.3.14 Screed 5-42
5.3.15 Grease Points 5-43
5.3.16 Fuel, Lubricant and Filling Amount 5-44
5.3.17 Check the Bolts 5-45
5.4 Repair 5-46
5.4.1 General 5-46
5.4.1.1 Basic Principle 5-46
5.4.1.2 Basic Maintenance Methods 5-46
5.4.2 Replacing the Conveyor Chain 5-48
5.4.2.1 Replacing Procedures 5-48
5.4.2.2 Required Tools 5-49
5.4.3 Adjusting the Tension of Conveyor Chain 5-49
5.4.3.1 General 5-49
5.4.3.2 Adjusting Procedures 5-50
5.4.3.3 Required Tools 5-50
5.4.3.4 Notes 5-50
5.4.4 Replacing and Tensioning the Conveyor Drive Chain 5-51
5.4.4.1 Replacing Procedures 5-51
5.4.4.2 Adjusting the Tension of Conveyor Drive Chain 5-51
5.4.5 Removing and Installing the Conveyor 5-52
5.4.5.1 Removing Procedures 5-52
5.4.5.2 Installing Procedures 5-52
5.4.6 Replacing and Tensioning the Conveyor Chain 5-53
5.4.6.1 Checking Method and Requirements 5-53
5.4.6.2 Removing the Conveyor Chain 5-53
5.4.7 Adjusting the Tension of Auger Chain 5-54
5.4.7.1 Adjusting Requirements 5-54
IX

SAP Sereis Paver
Table of contents
Safety, Operation & Maintenance - December 2016
5.4.7.2 Adjusting Procedures 5-54
5.4.7.3 Required Tools 5-55
5.4.7.4 Notes 5-55
5.4.8 Replacing the Travel Reducer 5-55
5.4.8.1 Replacing Requirements 5-56
5.4.8.2 Replacing Procedures 5-56
5.4.8.3 Required Tools 5-56
5.4.9 Installing and Removing the Hopper 5-57
5.4.9.1 Installing the Hopper 5-57
5.4.9.2 Removing the Hopper 5-57
5.4.10 Replacing the rubber crawler shoe 5-58
5.4.11 Replacing the bearing wheel 5-58
5.4.12 Maintenance of Screed 5-59
5.4.13 Replacing the Travel Pump 5-60
5.4.14 Replacing the Travel Motor 5-61
5.4.15 Replacing the Conveyor Auger Pump 5-62
5.4.16 Replacing the Front Drive Vibration Pump, Auxiliary Steering Pump, Tamper
Pump and Generation Pump 5-63
5.4.17 Replacing the Front Drive Motor 5-63
5.4.18 Replacing the Conveyor Motor and the Auger Motor 5-63
5.4.19 Replacing the Tamper/vibrator/generator Motor 5-63
5.4.20 Replacing the Cylinders 5-63
5.4.20.1 Environmental Requirements the Cylinders 5-63
5.4.20.2 Towed Arm Cylinder 5-64
5.4.20.3 Leveling Cylinder 5-66
5.4.20.4 Large Hopper Cylinder 5-67
5.4.20.5 Small Hopper Cylinder 5-67
5.4.21 Adjusting Auxiliary System Pressure 5-67
5.4.21.1 Adjusting Pressure of Relief Valve 5-67
5.4.21.2 Adjusting Pressure of Main Relief Valve on Leveling Valve Group 5-68
5.4.21.3 Adjusting Pressure of Relief Valve for Towed Arm Hopper System 5-68
5.4.21.4 Adjusting Pressure of Brake Relief Valve 5-68
5.4.21.5 Adjusting Pressure of Relief Valve for Leveling Cylinder Rodless
Chamber 5-69
5.4.21.6 Adjusting Pressure of Leveling Relief Valve 5-69
5.4.21.7 Adjusting Pressure of Towed Arm Load Relief Valve 5-69
5.4.21.8 Adjusting Pressure of Towed Arm Boosting Relief Valve 5-70
X

Table of contents
Safety, Operation & Maintenance - December 2016
SAP Series Paver
5.4.21.9 Adjusting Pressure of Manual Brake Relief Valve 5-70
5.4.21.10 Adjusting Pressure of Relief Valve for Generation System 5-70
6 Troubleshooting
6.1 Tractor 6-1
6.1.1 Troubleshooting for Power System 6-1
6.1.2 Troubleshooting for Travel System 6-9
6.1.3 Troubleshooting for Conveyor 6-10
6.1.4 Troubleshooting for Centralized Lubrication System 6-11
6.1.5 Troubleshooting for Cleaning Device 6-12
6.1.6 Troubleshooting for Tractor 6-12
6.1.7 Troubleshooting for Operating System 6-12
6.2 Troubleshooting for Screed 6-13
6.3 Troubleshooting for Electrical System 6-15
6.3.1 Troubleshooting for Electrical System 6-15
6.3.2 Troubleshooting for Circuit 6-17
6.3.3 Troubleshooting for Sensor 6-18
6.3.4 Troubleshooting for Switch 6-18
6.3.5 Troubleshooting for Controller 6-19
6.3.6 Other Faults 6-19
6.4 Troubleshooting for Hydraulic System 6-20
6.4.1 Troubleshooting for Travel Hydraulic System 6-20
6.4.2 Troubleshooting for Vibrator Hydraulic System 6-21
6.4.3 Troubleshooting for Front Wheel Drive Hydraulic System 6-22
6.4.4 Troubleshooting for Auxiliary System 6-23
6.4.5 Troubleshooting for Steering System 6-24
6.4.6 Troubleshooting for Conveyor Auger Hydraulic System 6-25
6.4.7 Troubleshooting for Tamper Hydraulic System 6-26
6.4.8 Troubleshooting for Generation Hydraulic System 6-26
6.5 Example of Troubleshooting 6-27
6.5.1 Fault 6-27
6.5.2 Possible Reasons 6-27
6.5.3 Troubleshooting Procedures 6-28
7 Specications
7.1 Dimension Parameter 7-1
7.2 Performance Parameter 7-2
ⅩⅠ

SAP Sereis Paver
Table of contents
Safety, Operation & Maintenance - December 2016
ⅩⅡ
Read and understand all safety
precautions and instructions in this
manual before reading any other manuals
provided with this roller and before
operating or servicing the roller. Failure
to do this can cause property damage,
personal injury or death.
WARNING

Introduction
Safety, Operation & Maintenance - December 2016
SAP Series Paver
1 Introduction
1.1 Overview 1-1
1.2 Your Documentation Package 1-2
1.2.1 Recommendations on Using the Documentation 1-2
1.2.2 Documentation Storage 1-2
1.2.3 Organization of this Manual 1-2
1.2.3.1 Introduction 1-3
1.2.3.2 Safety 1-3
1.2.3.3 System Functions 1-3
1.2.3.4 Operation 1-3
1.2.3.5 Maintenance 1-3
1.2.3.6 Troubleshooting 1-4
1.2.3.7 Specifications 1-4
1.3 Your SANY Machine 1-4
1.3.1 Machine Directions 1-4
1.3.2 Breaking in a New Machine 1-5
1.3.3 Machine Information 1-6
1.3.4 Serial Number and Distributor Information 1-7
1.3 Contact Information 1-8
Introduction

SAP Series Paver
Introduction
Safety, Operation & Maintenance - December 2016
Read and understand all safety
precautions and instructions in this
manual before reading any other manuals
provided with this roller and before
operating or servicing the roller. Failure
to do this can cause property damage,
personal injury or death.
WARNING