Fayat Group DYNAPAC F1250CS Troubleshooting guide

OPERATION & MAINTENANCE
Paver Finisher
F1250CS
Type 458
01-1019
4812076240

www.dynapac.com

1
Table of contents
V Preface  1
1 General safety instructions ........................................................................ 2
1.1 Laws, guidelines, accident prevention regulations ..................................... 2
1.2 Safety signs, signal words ......................................................................... 3
"Danger"! ............................................................................................... 3
"Warning" ! ............................................................................................. 3
"Caution" ! .............................................................................................. 3
"Note" ! ................................................................................................... 3
1.3 Other supplementary information ............................................................... 3
1.4 Warnings .................................................................................................... 4
1.5 Prohibitive symbols .................................................................................... 6
1.6 Protective equipment ................................................................................. 7
1.7 Environmental protection ........................................................................... 8
1.8 Fire prevention ........................................................................................... 8
1.9 Additional information ................................................................................ 9
2 CE identification and Declaration of Conformity ...................................... 10
3 Guarantee conditions ............................................................................... 10
4 Residual risks ........................................................................................... 11
5 Sensibly predictable incorrect usage ....................................................... 12
ACRrrect use aQd appOicatiRQ  1
BVehicOe descriptiRQ  1
1 Application ................................................................................................. 1
2 Description of assemblies and functions .................................................... 2
2.1 Vehicle ....................................................................................................... 3
Construction ........................................................................................... 3
3 Danger zones ............................................................................................. 6
4 Safety devices ............................................................................................ 7
5 Technical data, standard configuration ...................................................... 9
5.1 Dimensions (all dimensions in mm) ........................................................... 9
5.2 Permissible approach angle ..................................................................... 10
5.3 Weights F1250CS (all weights in t) .......................................................... 11
5.4 Performance data F1250CS .................................................................... 11
5.5 Travel drive/traction unit ........................................................................... 12
5.6 Engine EU 3A / Tier 3 .............................................................................. 12
5.7 Engine EU 3B / Tier 4f ............................................................................. 12
5.8 Stage V engine ........................................................................................ 12
5.9 Material compartment (hopper) ................................................................ 13
5.10 Material transfer ....................................................................................... 13
5.11 Material distribution .................................................................................. 13
5.12 Electrical system ...................................................................................... 13
5.13 Permissible temperature ranges .............................................................. 13
5.14 Radio remote control ................................................................................ 14
6 Identification points .................................................................................. 15

2
6.1 Warning signs ...........................................................................................18
6.2 Information signs ......................................................................................20
6.3 CE marking ...............................................................................................22
6.4 Instructive symbols, prohibitive symbols, warning symbols .....................23
6.5 Identification label for the paver finisher (41) ........................................24
6.6 Explanation of 17-digit PIN serial number ................................................25
6.7 Engine type plate ......................................................................................26
7 EN standards ............................................................................................27
7.1 Continuous sound pressure level .............................................................27
7.2 Vibration acting on the entire body ...........................................................28
7.3 Vibrations acting on hands and arms .......................................................28
7.4 Electromagnetic compatibility (EMC) .......................................................28
C1012 TraQspRrtatiRQ 1
1 Safety regulations for transportation ..........................................................1
2 Directing of the vehicle ...............................................................................2
3 Transportation on low-bed trailers ..............................................................3
3.1 Preparations ...............................................................................................4
4 Securing the load .......................................................................................6
4.1 Prepare the low-bed trailer .........................................................................7
4.2 Driving onto the low-bed trailer ...................................................................8
4.3 Lashing equipment .....................................................................................9
Lashing equipment - contact surfaces not swept clean and not free of
frost, ice and snow .................................................................................9
Lashing equipment - contact surfaces swept clean and free of frost,
ice and snow ........................................................................................10
4.4 Loading .....................................................................................................11
4.5 Preparing the vehicle ................................................................................12
5 Securing the load .....................................................................................13
5.1 Securing in direction of travel ...................................................................13
5.2 Securing opposite direction of travel ........................................................15
5.3 After transportation ...................................................................................17
6 Transportation ..........................................................................................18
6.1 Preparations .............................................................................................18
6.2 Driving mode ............................................................................................20
7 Loading by crane ......................................................................................21
8 Towing ......................................................................................................23
9 Safely parking the vehicle ........................................................................25
9.1 Lifting the vehicle with hydraulic lifts, lifting points ...................................26

3
D1012 2peratiRQ  1
1 Safety regulations ...................................................................................... 1
2 Controls ...................................................................................................... 3
2.1 Operating panel ......................................................................................... 3
Electric heating element (o) ................................................................. 42
Gas heating element (o) ...................................................................... 44
3 Remote control ......................................................................................... 46
4 Radio remote control ................................................................................ 52
4.1 Safety switch (tilt sensor) ......................................................................... 54
4.2 Safety switch-off with radio interruption ................................................... 55
4.3 Establish radio link ................................................................................... 56
4.4 Rechargeable battery of radio remote control .......................................... 58
Charge rechargeable battery in external battery charger .................... 58
Change/insert rechargeable battery .................................................... 59
4.5 Control elements of radio remote control ................................................. 60
5 Malfunctions in radio remote control ........................................................ 82
D2412 2peratiQg the dispOay  1
1 Operation of the input and display terminal ............................................... 2
Button layout on the display ................................................................... 2
Display of activated functions ................................................................ 4
1.1 Menu operation - procedure for adjusting parameters ............................... 5
Selecting and changing an adjustment parameter in a menu ................ 6
2 Menu structure ........................................................................................... 7
Menu of the "Home" displays ................................................................. 7
Displays: ................................................................................................ 7
"Home" functions / "Quick Settings" ...................................................... 8
"Particulate Filter Regeneration" menu (o) /
Engine measured value display ............................................................. 9
Drive engine measured value display .................................................. 11
"Screed Heater" adjustment and display menu .................................. 12
"Error Memory" menu .......................................................................... 13
Detailed display "Error Messages With Travel Drive Stop" ................. 14
Detailed display "Vehicle Warning Messages" .................................... 15
Detailed display "Engine Error Messages" .......................................... 16
"Info" menu .......................................................................................... 17
Display of the following information: .................................................... 17
"Display" set-up menu ......................................................................... 18
3 Terminal error messages ......................................................................... 19
Status, warning and error messages symbols ..................................... 19
3.1 Drive engine error codes .......................................................................... 24
4 Menu structure of the setting and display menus .................................... 28

4
D3012 0Rde Rf RperatiRQ  1
1 Control elements on the paver finisher .......................................................1
1.1 Control elements on the operator's control station .....................................1
Control platform ......................................................................................2
Control platform, transportation
position, ..................................................................................................3
Running board extension .......................................................................4
Fuse box ................................................................................................5
Batteries .................................................................................................6
Main battery switch ................................................................................6
Hopper transport safeguard ...................................................................7
Crossbeam lock, mechanical .................................................................7
Paving thickness indicator -
at bottom ................................................................................................8
Paving thickness indicator - at top .........................................................8
Headlight for auger compartment (o) .....................................................9
LED working light (o) ..............................................................................9
LED working light, magnetic foot (o) ......................................................9
Auger height adjustment ratchet (o) .....................................................10
Auger height displays ...........................................................................10
Sensor rod / sensor rod extension ......................................................11
Manual separator fluid spray (o) ..........................................................13
Separator fluid spraying system (o) .....................................................14
Conveyor limit switches ........................................................................15
Auger limit switches .............................................................................16
24 volt sockets (o) ...............................................................................17
USB interface .......................................................................................17
Fire extinguisher (o) .............................................................................18
First-aid kit (o) ......................................................................................18
Rotary beacon (o) ................................................................................19
D4012 0Rde Rf RperatiRQ 1
1 Preparing for operation ...............................................................................1
Required devices and aids .....................................................................1
Before starting work
(in the morning or when starting paving) ................................................3
Check list for the vehicle operator ..........................................................3
1.1 Starting the paver finisher ..........................................................................6
Before starting the paver finisher ...........................................................6
"Normal" starting ....................................................................................6
External starting (starting aid) ................................................................8
After starting .........................................................................................11
Observe indicator lamps ......................................................................11
Battery charge indicator (1) ..................................................................11
Oil pressure indicator lamp for the diesel engine (2) ............................11
1.2 Preparation for transportation ...................................................................13
Driving and stopping the paver finisher ................................................15
1.3 Preparations for paving ............................................................................16

5
Separator fluid ..................................................................................... 16
Screed heater ...................................................................................... 16
Direction marks .................................................................................... 17
Loading/conveying material ................................................................. 19
Filling function ...................................................................................... 19
1.4 Starting for paving .................................................................................... 21
1.5 Checks during paving .............................................................................. 22
Paver function ...................................................................................... 22
Quality of the layer ............................................................................... 22
1.6 Interrupting/terminating operation ............................................................ 24
During breaks in paving (e.g. delay due to material trucks) ................. 24
During longer breaks
(e.g. lunch break) ................................................................................. 24
When work is finished .......................................................................... 26
1.7 Problems during paving ........................................................................... 27
1.8 Malfunctions on the paver finisher or screed ........................................... 29
E1012 Setup aQd PRdificatiRQ  1
1 Special safety instructions ......................................................................... 1
2 Distribution auger ....................................................................................... 3
2.1 Height adjustment ...................................................................................... 3
2.2 Auger width extension and material shaft with protective cover
(Optional equipment) ................................................................................. 4
3 Push roller crossbar,
adjustable .................................................................................................. 6
4 Connecting the automatic levelling system ................................................ 7
Connecting the slope controller /
height controller ..................................................................................... 8
5 Limit switch ................................................................................................ 9
5.1 Install auger limit switches
(left and right) ............................................................................................. 9
F10 0aiQteQaQce  1
1 Notes regarding safety ............................................................................... 1
F212 0aiQteQaQce Rverview  1
1 Maintenance overview ............................................................................... 1
F312 0aiQteQaQce cRQveyRr  1
1 Maintenance - conveyor ............................................................................. 1
1.1 Maintenance intervals ................................................................................ 3
1.2 Maintenance points .................................................................................... 4
Chain tension, conveyor (1) ................................................................... 4
Replace conveyor / conveyor drive - wear parts (2) .............................. 7

6
F412 0aiQteQaQce auger assePbOy 1
1 Maintenance - auger assembly ..................................................................1
1.1 Maintenance intervals ................................................................................3
1.2 Maintenance points ....................................................................................4
Auger drive chains (1) ............................................................................4
Auger box (2) .........................................................................................6
Seals and sealing rings (3) .....................................................................7
Auger segments (4) ................................................................................8
F512 0aiQteQaQce eQgiQe assePbOy 1
1 Maintenance - engine assembly .................................................................1
1.1 Maintenance intervals ................................................................................3
1.2 Maintenance points ....................................................................................6
Engine fuel tank (1) ...............................................................................6
Engine lube oil system (2) .....................................................................7
Engine fuel system (3) ..........................................................................9
Engine air filter (4) ................................................................................11
Engine cooling system (5) ....................................................................12
Engine drive belt (6) .............................................................................15
F612 0aiQteQaQce hydrauOic systeP1
1 Maintenance - hydraulic system .................................................................1
1.1 Maintenance intervals ................................................................................3
1.2 Maintenance points ....................................................................................5
Hydraulic oil tank (1) ..............................................................................5
Suction/return flow hydraulic filter (2) .....................................................7
High-pressure filter (3) ...........................................................................8
Pump distribution gear (4) ......................................................................9
Bleeder ................................................................................................10
Hydraulic hoses (5) ..............................................................................11
Marking hydraulic hoses /
storage period, period of use ...............................................................13
Auxiliary flow filter (6) ...........................................................................14
F712 0aiQteQaQce drive uQit 1
1 Maintenance - drive unit .............................................................................1
1.1 Maintenance intervals ................................................................................3
1.2 Maintenance points ....................................................................................6
Chain tension (1) ....................................................................................6
Checking / adjusting chain tension (grease tensioners) .........................6
Bottom plates (2) ....................................................................................8
Rollers (3) ...............................................................................................9
Planetary gear (4) ................................................................................10

7
F812 0aiQteQaQce eOectricaOsysteP1
1 Maintenance - electrical system ................................................................. 1
1.1 Maintenance intervals ................................................................................ 3
1.2 Maintenance points .................................................................................... 4
Batteries (1) ........................................................................................... 4
Recharging the batteries ........................................................................ 5
Alternator (2) .......................................................................................... 6
Cleaning the alternator .......................................................................... 8
Check belts ............................................................................................ 9
Checking belt tension ............................................................................ 9
Adjusting belt tension ........................................................................... 10
2 Electrical fuses ......................................................................................... 11
2.1 Main fuses (1) .......................................................................................... 11
2.2 Fuses in main terminal box (operating panel) .......................................... 12
Relays .................................................................................................. 14
F1112 /ubricaQts aQd
RperatiQg substaQces  1
1 Lubricants and operating substances ........................................................ 1
1.1 Capacities .................................................................................................. 3
2 Operating substance specifications ........................................................... 4
2.1 Notes on diesel fuel ................................................................................... 4
2.2 Drive engine TIER III (o) fuel specification ................................................ 4
2.3 Drive engine TIER IV (o) - fuel specification .............................................. 4
2.4 Engine - lubricating oil ................................................................................ 5
2.5 Cooling system .......................................................................................... 5
2.6 Hydraulic system ........................................................................................ 5
2.7 Pump distribution gear ............................................................................... 5
2.8 Drive unit planetary gear ............................................................................ 5
2.9 Auger box .................................................................................................. 6
2.10 Grease ...................................................................................................... 6
2.11 Separator emulsion ................................................................................... 6
2.12 Hydraulic oil ............................................................................................... 7

8
F100 ChecNiQgshutdRwQ 1
1 Tests, checks, cleaning, shutdown and disposal .......................................1
1.1 Maintenance intervals ................................................................................2
2 General visual inspection ...........................................................................3
3 Check that the bolts and nuts fit firmly .......................................................3
4 Inspection by an expert ..............................................................................4
5 Cleaning .....................................................................................................5
5.1 Cleaning the hopper ...................................................................................6
5.2 Cleaning the conveyor and auger ..............................................................6
5.3 Cleaning optical or acoustic sensors ..........................................................7
6 Preserving the paver finisher ......................................................................8
6.1 Shutdowns for up to 6 months ....................................................................8
6.2 Shutdowns lasting from 6 months to 1 year ...............................................8
6.3 Recommissioning the machine ..................................................................8
7 Environmental protection, disposal ............................................................9
7.1 Environmental protection ............................................................................9
7.2 Disposal ......................................................................................................9
8 Bolts - torques ..........................................................................................10
8.1 Standard metric threads - strength class 8.8 / 10.9 / 12.9 ........................10
8.2 Fine metric threads - strength class 8.8 / 10.9 / 12.9 ...............................11