Fayat Group DYNAPAC CC224HF User manual

Instruction manualInstruction manual
Operating & MaintenanceOperating & Maintenance
4812159601_H.pdf4812159601_H.pdf
Vibratory rollerVibratory roller
CC224HF/324HF/384HFCC224HF/324HF/384HF
CC2200/3200/3800CC2200/3200/3800
CC3800HCC3800H
EngineEngine
Cummins QSB 3.3 (IIIA/T3)Cummins QSB 3.3 (IIIA/T3)
Deutz TCD 3.6 L04 (IIIB/T4i), (IIIB/T4f)Deutz TCD 3.6 L04 (IIIB/T4i), (IIIB/T4f)
Deutz TCD 3.6 L04 (stage V)Deutz TCD 3.6 L04 (stage V)
Serial numberSerial number
10000311xxA009344 -10000311xxA009344 -
10000315xxA009393 -10000315xxA009393 -
10000319xxA009520 -10000319xxA009520 -
10000336xxA012872 - 2571410000336xxA012872 - 25714
10000340xxA010700 - 2327210000340xxA010700 - 23272
10000344xxA012937 - 1750810000344xxA012937 - 17508
10000423xxA020964 -10000423xxA020964 -
10000427xxA021816 -10000427xxA021816 -
10000439xxA023043 -10000439xxA023043 -
10000456xxA025046 -10000456xxA025046 -
10000460xxA030824 -10000460xxA030824 -
Translation of original instructionTranslation of original instruction
Reservation for changesReservation for changes
Printed in SwedenPrinted in Sweden

2000h-Maintenance
4812159601_H.pdf2021-01-14
Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Signal symbols and meaning ...................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
CE marking and Declaration of conformity.................................................. 3
Safety - General instructions.................................................................................................... 5
Safety - when operating ........................................................................................................... 7
Driving near edges ...................................................................................... 7
Work driving ................................................................................................ 8
Safety (Optional) ...................................................................................................................... 9
Air conditioning............................................................................................ 9
Edge cutter/compactor ................................................................................ 9
Working lights - Xenon .............................................................................. 10
Chip spreader............................................................................................ 11
Special instructions ................................................................................................................ 13
Standard lubricants and other recommended oils and fluids .................... 13
Higher ambient temperatures, above +40°C (104°F)................................ 13
Lower ambient temperature - Freeze risk ................................................. 13
Temperatures............................................................................................ 13
High pressure cleaning ............................................................................. 14
Fire fighting ............................................................................................... 14
Roll Over Protective Structure (ROPS), ROPS approved cab .................. 14
Battery handling ........................................................................................ 14
Jump starting (24V)................................................................................... 15
Technical specifications ......................................................................................................... 17
Vibrations - Operator station ..................................................................... 17
Noise level................................................................................................. 17
Electrical system ....................................................................................... 17

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Slopes ....................................................................................................... 17
Dimensions, side view............................................................................... 18
Dimensions, top view ................................................................................ 19
Weights and volumes................................................................................ 20
Working capacity....................................................................................... 20
General ..................................................................................................... 22
CO2-emission............................................................................................ 22
Hydraulic system....................................................................................... 23
Air Conditioning / Automatic Climate Control (ACC) (Optional) ................ 23
Technical data, Chip Spreader (Optional)................................................. 24
Tightening torque ...................................................................................... 25
Machine description ............................................................................................................... 27
Diesel engine ............................................................................................ 27
Electrical system ....................................................................................... 27
Propulsion system..................................................................................... 27
Brake system ............................................................................................ 28
Steering system ........................................................................................ 28
Vibration system........................................................................................ 28
Cab............................................................................................................ 28
ROPS ........................................................................................................ 29
Identification ............................................................................................................ 29
Product and component plates ................................................................. 29
Product identification number on the frame .............................................. 30
Machine plate............................................................................................ 30
Explanation of 17PIN serial number.......................................................... 30
Engine plates ............................................................................................ 31
Decals...................................................................................................................... 32
Location - decals ....................................................................................... 32
Location - decals, chip spreader (Optional) .............................................. 33
Location - decals, CALIFORNIA ............................................................... 33

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Safety decals............................................................................................. 33
Info decals................................................................................................. 37
Instruments/Controls ............................................................................................... 38
Control panel and controls ........................................................................ 38
Function descriptions ................................................................................ 39
Forward & Reverse lever .......................................................................... 43
Function descriptions ................................................................................ 43
Forward & Reverse lever .......................................................................... 44
Function descriptions ................................................................................ 44
Display explanations ................................................................................. 44
Machine alarm........................................................................................... 47
"MAIN MENU" ........................................................................................... 50
"USER SETTINGS" .................................................................... 51
"MACHINE SETTINGS".............................................................. 52
Diesel engine (Stage V).............................................................. 52
"EXHAUST CLEANING"............................................................. 52
"SERVICE MENU"...................................................................... 53
"ABOUT"..................................................................................... 54
Operator help when starting...................................................................... 55
Operator help Workmode.......................................................................... 55
Instruments and controls, cab ................................................................... 56
Function description of instruments and controls in the cab ..................... 57
Using the cab controls............................................................................... 58
Defroster ..................................................................................... 58
Heat ............................................................................................ 58
AC/ACC ...................................................................................... 58
Electrical system (version 1).................................................................................... 59
Fuse boxes in main switchbox .................................................................. 59
Electrical system (version 2).................................................................................... 60
Fuse card in main switchbox..................................................................... 60

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Power in engine compartment/battery compartment ................................ 61
Main fuse panel (Cummins) ...................................................................... 61
Fuse box at master switch (Deutz)............................................................ 62
Fuses in cab.............................................................................................. 63
Operation ............................................................................................................................... 65
Before starting ......................................................................................................... 65
Master switch - Switching on..................................................................... 65
Control panel, adjustments ....................................................................... 65
Operator's seat - Adjustment..................................................................... 66
Belt reminder............................................................................................. 66
Operator's seat, comfort - Adjustments..................................................... 67
Parking brake ............................................................................................ 67
Display - Control........................................................................................ 68
Interlock..................................................................................................... 69
Operator position....................................................................................... 70
View .......................................................................................................... 70
Starting .................................................................................................................... 71
Starting the engine .................................................................................... 71
Display when activating choice via the button set..................................... 72
Alarm descriptions..................................................................................... 73
Driving ..................................................................................................................... 73
Operating the roller ................................................................................... 73
Interlock/Emergency stop/Parking brake - Check ..................................... 75
Pivotal steering (Optional)......................................................................... 76
Burnout of DPF-filter (Regeneration) - (stage V)....................................... 77
DPF displays ............................................................................................. 77
Edge cutting (Optional) ............................................................................. 79
Chip spreader (optional)............................................................................ 80
Adjusting the feed volume......................................................................... 80
Preparations before dismantling/assembly. .............................................. 83

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Vibration .................................................................................................................. 84
Manual/Automatic vibration....................................................................... 84
Manual vibration - Switching on ................................................................ 85
Amplitude/frequency - Changeover........................................................... 85
Braking .................................................................................................................... 85
Normal braking.......................................................................................... 85
Emergency braking ................................................................................... 86
Switching off.............................................................................................. 86
Parking .................................................................................................................... 87
Chocking the drums .................................................................................. 87
Master switch ............................................................................................ 87
Long-term parking.................................................................................................................. 89
Engine ....................................................................................................... 89
Battery....................................................................................................... 89
Air cleaner, exhaust pipe........................................................................... 89
Watering system ....................................................................................... 89
Fuel tank ................................................................................................... 89
Hydraulic reservoir .................................................................................... 89
Hoods, tarpaulin ........................................................................................ 90
Steering cylinder, hinges, etc. ................................................................... 90
Miscellaneous ........................................................................................................................ 91
Lifting ....................................................................................................................... 91
Locking the articulation ............................................................................. 91
Lifting the roller.......................................................................................... 92
Lifting the roller with jack:.......................................................................... 92
Unlocking the articulation .......................................................................... 93
Towing/Recovering.................................................................................................. 93
Short distance towing with the engine running.......................................... 94
Short distance towing when the engine is inoperative. ............................. 95
Towing the roller........................................................................................ 95

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Trailer eye ................................................................................................. 96
Transport ................................................................................................................. 96
Loading CC224-624, CC2200-6200, CO2200 .......................................... 97
Operating instructions - Summary ......................................................................................... 99
Preventive maintenance ...................................................................................................... 101
Acceptance and delivery inspection........................................................ 101
Warranty.................................................................................................. 101
Maintenance - Lubricants and symbols ............................................................................... 103
Maintenance symbols ............................................................................. 104
Maintenance - Maintenance schedule ................................................................................. 105
Service and maintenance points ............................................................. 105
General ................................................................................................... 105
Every 10 hours of operation (Daily)......................................................... 106
After the FIRST 50 hours of operation .................................................... 106
Every 50 hours of operation (Weekly)..................................................... 107
Every 250 hours of operation (Monthly) .................................................. 107
Every 500/1500 hours of operation ......................................................... 108
Every 1000 hours of operation (Every six months) ................................. 108
Every 2000 hours of operation ................................................................ 109
Maintenance, 10h ................................................................................................................ 111
Diesel engine - Check oil level ................................................................ 111
Coolant level - Check .............................................................................. 112
Fuel tank - Refueling ............................................................................... 112
Water tank, Std - Filling........................................................................... 113
Hydraulic reservoir - Check fluid level..................................................... 113
Sprinkler system/Drum
Check ...................................................................................................... 114
Cleaning the coarse filter ........................................................................ 114
Sprinkler system/Drum
Cleaning of sprinkler nozzle .................................................................... 115

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Emergency watering (Accessory) - Extra pump in pump system............ 116
Scrapers, spring-action
Check ...................................................................................................... 116
Scrapers
Setting - Adjustment................................................................................ 117
Maintenance - 50h ............................................................................................................... 119
Fuel filter - Draining................................................................................. 119
Drum gear - Checking the oil level .......................................................... 120
Maintenance - 250h ............................................................................................................. 121
Diesel engine
Oil change ............................................................................................... 121
Engine
Replacing oil filter.................................................................................... 122
Hydraulic fluid cooler
Checking - Cleaning................................................................................ 122
Battery
- Check condition .................................................................................... 123
Air conditioning (Optional)
- Inspection.............................................................................................. 123
Air conditioning (Optional)
Drying filter - Inspection .......................................................................... 124
Edge cutter (Optional)
- Lubrication ............................................................................................ 124
Maintenance - 500h ............................................................................................................. 125
Diesel engine
Oil change ............................................................................................... 125
Engine
Replacing oil filter.................................................................................... 126
The engine fuel filter - replacement/cleaning .......................................... 126
Hydraulic fluid cooler
Checking - Cleaning................................................................................ 127
Battery
- Check condition .................................................................................... 127
Air cleaner
Checking - Change the main air filter...................................................... 128

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Backup filter - Change............................................................................. 128
Air cleaner
- Cleaning................................................................................................ 129
Drum - oil level
Inspection - filling .................................................................................... 129
Rubber elements and attachment screws
Check ...................................................................................................... 130
Seat bearing - Lubrication ....................................................................... 130
Pivot bearing (Optional) - Lubrication...................................................... 131
Hydraulic reservoir cap - Check .............................................................. 131
Air conditioning (Optional)
- Inspection.............................................................................................. 132
Air conditioning (Optional)
Drying filter - Inspection .......................................................................... 132
Edge cutter (Optional)
- Lubrication ............................................................................................ 133
Maintenance - 1000h ........................................................................................................... 135
Diesel engine
Oil change ............................................................................................... 135
Engine
Replacing oil filter.................................................................................... 136
The engine fuel filter - replacement/cleaning .......................................... 136
Hydraulic fluid cooler
Checking - Cleaning................................................................................ 137
Battery
- Check condition .................................................................................... 137
Air cleaner
Checking - Change the main air filter...................................................... 138
Backup filter - Change............................................................................. 138
Air cleaner
- Cleaning................................................................................................ 139
Hydraulic filter
Change.................................................................................................... 140
Drum - Oil change ................................................................................... 141
Drum gear - Oil change........................................................................... 141