Fayat Group DYNAPAC CA1300 D User manual

Instruction manualInstruction manual
Operating & MaintenanceOperating & Maintenance
4812165001.pdf4812165001.pdf
Vibratory rollerVibratory roller
CA1300 D/PDCA1300 D/PD
EngineEngine
Yanmar 4TNV98CT (Tier 4f/Stage V)Yanmar 4TNV98CT (Tier 4f/Stage V)
Serial numberSerial number
10000203xxA036288 -10000203xxA036288 -
Translation of original instructionTranslation of original instruction
Reservation for changesReservation for changes
Printed in SwedenPrinted in Sweden

year)other(Everymonth24theveryMaintenance,
4812165001.pdf2023-05-26
Table of Contents
Introduction .............................................................................................................................. 1
The machine ............................................................................................... 1
Intended use ............................................................................................... 1
Training ....................................................................................................... 1
Signal symbols and meaning ...................................................................... 1
Safety information ....................................................................................... 1
General ....................................................................................................... 2
CE marking and Declaration of conformity.................................................. 3
Safety - General instructions.................................................................................................... 5
Safety - when operating ........................................................................................................... 7
Driving near edges ...................................................................................... 7
Work driving ................................................................................................ 8
Safety (Optional) ...................................................................................................................... 9
Strike-off blade ............................................................................................ 9
Special instructions ................................................................................................................ 11
Standard lubricants and other recommended oils and fluids .................... 11
Higher ambient temperatures, above +40°C (104°F)................................ 11
Temperatures............................................................................................ 11
High pressure cleaning ............................................................................. 12
Fire fighting ............................................................................................... 12
Fire extinguisher........................................................................................ 13
Roll Over Protective Structure (ROPS) ..................................................... 13
Battery handling ........................................................................................ 13
Jump starting............................................................................................. 14
Technical specifications ......................................................................................................... 15
Noise level................................................................................................. 15
Vibrations - Operator station ..................................................................... 15
Electrical system ....................................................................................... 15
Slopes ....................................................................................................... 15
Dimensions, side view............................................................................... 16

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Dimensions, top view ................................................................................ 17
Weights and volumes................................................................................ 18
Working capacity....................................................................................... 18
General ..................................................................................................... 19
CO2-emission............................................................................................ 19
Air Conditioning / Automatic Climate Control (ACC) (Optional) ................ 20
Tightening torque ...................................................................................... 21
ROPS - bolts ............................................................................................. 22
Hydraulic system....................................................................................... 22
Machine description ............................................................................................................... 23
Diesel engine ............................................................................................ 23
Electrical system ....................................................................................... 23
Propulsion system/Transmission .............................................................. 23
Brake system ............................................................................................ 23
Steering system ........................................................................................ 24
Vibration system........................................................................................ 24
Cab............................................................................................................ 24
Emergency exit ......................................................................................... 24
Seat........................................................................................................... 24
FOPS and ROPS ...................................................................................... 24
Identification ............................................................................................................ 25
Product and component plates ................................................................. 25
Product identification number on the frame .............................................. 25
Machine plate............................................................................................ 26
Explanation of 17PIN serial number.......................................................... 26
Engine plates ............................................................................................ 27
Decals...................................................................................................................... 28
Location - decals ....................................................................................... 28
Location - decals, CALIFORNIA ............................................................... 29
Safety decals............................................................................................. 29

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Info decals................................................................................................. 32
Instruments/Controls ............................................................................................... 33
Locations - Instruments and controls ........................................................ 33
Locations - Control panel and controls...................................................... 34
Function description ................................................................................................ 35
Instruments and controls, cab ................................................................... 38
Function description of instruments and controls in the cab ..................... 40
A/C - System Operation ............................................................................ 41
Using the cab controls............................................................................... 44
Defroster ..................................................................................... 44
Heat ............................................................................................ 44
Electrical system...................................................................................................... 45
Fuses ........................................................................................................ 45
Fuses in cab.............................................................................................. 46
Main fuses................................................................................................. 46
Relays on machine.................................................................................... 47
Operation ............................................................................................................................... 49
Before starting ......................................................................................................... 49
Master switch - Switching on..................................................................... 49
Operator’s seat - Adjusting....................................................................... 50
Driver seat (Equipment status) - Adjustment ............................................ 50
Parking brake ............................................................................................ 51
Interlock..................................................................................................... 51
Operator position....................................................................................... 52
Instruments and lamps - Checking............................................................ 53
View .......................................................................................................... 53
Working lights - Adjustment ...................................................................... 54
Rear view mirrors - Adjustment................................................................. 54
Cab windows - de-icing ............................................................................. 54
Wiper blade - Replacement....................................................................... 54

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Windscreen washer fluid - Checking and filling......................................... 55
Starting .................................................................................................................... 55
Starting the engine .................................................................................... 56
Driving ..................................................................................................................... 58
Operating the roller ................................................................................... 58
Operation of strike-off blade
(Equipment status) .................................................................................... 59
Interlock/Emergency stop/Parking brake - Check ..................................... 59
Regeneration of DPF filter......................................................................... 59
Tampering of DPF..................................................................................... 61
High ash levels.......................................................................................... 62
Vibration .................................................................................................................. 62
Vibration On/Off ........................................................................................ 62
Braking .................................................................................................................... 63
Service brake ............................................................................................ 63
Normal braking.......................................................................................... 63
................................................................................................................................. 63
Reserve brake........................................................................................... 64
Emergency stop ........................................................................................ 64
Switching off.............................................................................................. 65
Parking .................................................................................................................... 65
Chocking the drums .................................................................................. 65
Master switch ............................................................................................ 66
Long-term parking.................................................................................................................. 67
Engine ....................................................................................................... 67
Battery....................................................................................................... 67
Air cleaner, exhaust pipe........................................................................... 67
Fuel tank ................................................................................................... 67
Hydraulic reservoir .................................................................................... 67
Steering cylinder, hinges, etc. ................................................................... 68

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Tires .......................................................................................................... 68
Engine coolant .......................................................................................... 68
Hoods, tarpaulin ........................................................................................ 68
Miscellaneous ........................................................................................................................ 69
Lifting ....................................................................................................................... 69
Locking the articulation ............................................................................. 69
Lifting the roller.......................................................................................... 69
Unlocking the articulation .......................................................................... 70
Towing/Recovering.................................................................................................. 70
Short distance towing with the diesel
engine switched off/not running ................................................................ 70
Rear axle brake......................................................................................... 71
Brake disengagement ............................................................................... 71
Releasing the drum brake ......................................................................... 72
Drum motor brake ..................................................................................... 72
Towing....................................................................................................... 73
Transport ................................................................................................................. 73
Securing .................................................................................................... 74
Operating instructions - Summary ......................................................................................... 79
Preventive maintenance ........................................................................................................ 81
Acceptance and delivery inspection.......................................................... 81
Warranty.................................................................................................... 81
Maintenance - Lubricants and symbols ................................................................................. 83
Maintenance symbols ............................................................................... 85
Maintenance - Maintenance schedule ................................................................................... 87
Service and maintenance points ............................................................... 87
General ..................................................................................................... 88
Every 10 hours of operation (Daily)........................................................... 88
After the FIRST 50 hours of operation ...................................................... 89
Every 50 hours of operation (Weekly)....................................................... 89

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Every 250 / 750 / 1250 / 1750 hours of operation ..................................... 89
Every 500 / 2500 / 3500 / 4500 / 5500 / 6500 / 9500 hours of operation .. 90
Every 1000 hours of operation .................................................................. 91
Every 1500 hours of operation .................................................................. 92
Every 2000 / 4000 / 8000 hours of operation ............................................ 93
Every 3000 / 5000 / 7000 hours of operation ............................................ 93
Every 6,000 hours of operation ................................................................. 96
Every 9000 hours of operation .................................................................. 97
Every 24th month (Every other year) ........................................................ 98
Service - Checklist................................................................................................... 99
Maintenance, 10h ................................................................................................................ 101
Scrapers - Check, adjustment................................................................. 101
Scrapers, Pad-drum ................................................................................ 102
Air circulation - Check ............................................................................. 102
Coolant level - Check .............................................................................. 103
Windscreen washer fluid - Checking and filling....................................... 104
Diesel engine Check oil level ................................................................. 104
Fuel tank - Filling..................................................................................... 105
Hydraulic reservoir - Check fluid level..................................................... 105
Air filter indicator - Resetting ................................................................... 105
Air cleaner
Check - Replacement of main filter ......................................................... 106
Backup filter - Change............................................................................. 106
Air cleaner
- Cleaning................................................................................................ 107
Air cleaner
- Check hoses and connections .............................................................. 107
Brakes - Check........................................................................................ 108
Maintenance, first 50h.......................................................................................................... 109
Hydraulic filter - Replacement ................................................................. 109
Tires - Air pressure - Wheel nuts - Tightening ........................................ 111

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Replacing belts/Checking the belt tension .............................................. 112
Maintenance - 50h ............................................................................................................... 113
Battery - Check condition ........................................................................ 113
Pre-fuel filter - Draining ........................................................................... 114
Maintenance measures - 250 h ........................................................................................... 115
Battery - Check condition ........................................................................ 115
Rear axle differential - Check oil level..................................................... 116
Rear axle pinion housing
- Checking the oil level ............................................................................ 116
Rear axle planetary gears - Check oil level............................................. 117
Drum - Checking the oil level .................................................................. 117
Coolers
Checking - Cleaning................................................................................ 118
Replacing belts/Checking the belt tension .............................................. 119
Rubber elements and fastening screws - Check..................................... 119
Bolted joints - Checking tightening torque............................................... 120
Fuel tank - Cleaning ................................................................................ 120
Fuel tank - Draining (Equipment status).................................................. 121
Maintenance measures - 500 / 2500 / 3500 / 4500 / 5500 / 6500 / 9500h .......................... 123
Battery - Check condition ........................................................................ 123
Rear axle differential - Check oil level..................................................... 124
Rear axle pinion housing
- Checking the oil level ............................................................................ 124
Rear axle planetary gears - Check oil level............................................. 125
Drum - Checking the oil level .................................................................. 125
Coolers
Checking - Cleaning................................................................................ 126
Replacing belts/Checking the belt tension .............................................. 127
Rubber elements and fastening screws - Check..................................... 127
Bolted joints - Checking tightening torque............................................... 128
Fuel tank - Cleaning ................................................................................ 128

year)other(Everymonth24theveryMaintenance,
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Fuel tank - Draining (Equipment status).................................................. 129
The engine fuel pre-filter - replacement/cleaning.................................... 130
The engine fuel filter - replacement/cleaning .......................................... 131
Diesel engine - Oil- and Filter change..................................................... 132
Changing the engine oil ............................................................ 132
Changing the oil filter ................................................................ 132
Forward/Reverse controls and joints
- Check and lubrication ........................................................................... 134
Accessing the machine fitted with ROPS ................................. 134
Access on machine with cab .................................................... 134
Hood, hinges - Lubrication ...................................................................... 135
Cab, hinges - Lubrication ........................................................................ 136
Air conditioning (Optional)
Fresh air filter - Change .......................................................................... 136
Air cleaner
Check - Replacement of main filter ......................................................... 136
Air filter indicator - Resetting ................................................................... 137
Backup filter - Change............................................................................. 137
Compressor belt - Adjustment................................................................. 137
Air conditioning (Optional) - Check........................................................................ 138
Automatic Climate Control (Optional)
- Overhaul ............................................................................................... 138
Maintenance - 1000h ........................................................................................................... 139
Battery - Check condition ........................................................................ 139
Rear axle differential - Oil change........................................................... 140
Rear axle pinion housing - Oil change .................................................... 140
Rear axle planetary gear - Oil change .................................................... 141
Drum - Checking the oil level .................................................................. 142
Coolers
Checking - Cleaning................................................................................ 143
Replacing belts/Checking the belt tension .............................................. 144
Rubber elements and fastening screws - Check..................................... 144