Federal Signal Corporation DFC-WC-FRD21 User manual

Installing the DFC-WC-FRD21 Push Bumper Wire
Cover on the 2021+ Ford®F-150®
Safety Message to Installers and Service Personnel of Emergency Vehicle Safety
Equipment
People's lives depend on your proper installation and servicing of Federal Signal products. It is important
to read and follow all instructions shipped with this product. Listed below are some other important safety
instructions and precautions you should follow:
Before Installation or Service
Qualications
• To properly install or service this equipment, you must have a good understanding of automotive
electrical procedures and systems, along with proficiency in the installation and service of safety warning
equipment. Always refer to the vehicle service manuals when installing equipment on a vehicle.
Electrical Hazards
• Never attempt to install aftermarket equipment that connects to the vehicle wiring without reviewing a
vehicle wiring diagram available from the vehicle manufacturer. Ensure that your installation will not aect
vehicle operation and safety functions or circuits.
During Installation or Service
• To avoid a battery explosion, always disconnect the negative battery cable first and reconnect it last.
Avoid causing a spark when connecting near or to the battery. The gasses produced by a battery can
cause a battery explosion that could result in vehicle damage and serious injury.
• Do not install equipment or route wiring or a plug-in cord in the deployment path of an airbag.
• Before mounting any components, check the manual to ensure that the component you are installing
is suitable for use in that area of the vehicle. Many components are not suitable for use in the engine
compartment or in other areas subject to extreme environmental exposure.
• When drilling into a vehicle structure, ensure that both sides of the surface are clear of anything that
could be damaged. Remove all burrs from drilled holes to prevent electrical shorts, and grommet all
drilled holes through which wiring passes. Ensure that mounting screws do not cause electrical or
mechanical damage to the vehicle.
After Installation or Service
• To ensure proper operation, test all vehicle functions, including horn operation, vehicle safety functions,
and vehicle light systems. Ensure that installation has not aected vehicle operation or changed any
vehicle safety function or circuit.
• After installation and testing are complete, provide a copy of these instructions to instructional sta and
all operating personnel.
• File these instructions in a safe place and refer to them when maintaining and/or reinstalling the product.
Failure to follow all safety precautions and instructions may result in property damage, serious injury, or
death.
25500831 Rev A0 0523

Installing the DFC-WC-FRD21 Push Bumper Wire Cover on the 2021+ Ford®F-150®
2 DFC-WC-FRD21 Push Bumper Wire Cover
Federal Signal www.fedsig.com
Introduction
This document contains instructions for installing the DFC-WC-FRD21 Push Bumper Wire Cover in a 2021+ Ford
F-150. This product is to be installed only on the DFC-WC-FRD21 Push Bumper.
Unpacking the Product
After unpacking the product, inspect it for damage that may have occurred in transit. If it has been damaged,
do not attempt to install or operate it. File a claim immediately with the carrier, stating the extent of the
damage. Failure to identify damage before installation could lead to the rejection of any claim. Carefully check
all envelopes, shipping labels, and tags before removing or destroying them. Ensure that the parts listed in
Table 1 are included in the package. If you are missing any parts, contact Federal Signal Customer Support at
1-800-264-3578, 7 a.m. to 5 p.m., Monday through Friday (CT).
THREAD DAMAGE AND GALLING: To prevent thread damage and galling, anti-seize lubricant must
be used on all stainless steel fasteners.
Table 1 Kit contents
Item Description Part Number Qty.
1 Driver Side Wire Cover 806204263-DS 1
2 Passenger Side Wire Cover 806204263-PS 1
3 No. 6-32 x 2-inch Button Head Bolt N/A 4
4 No. 6 Lock Washer N/A 4
5 No. 6 Flat Washer N/A 4
6 No. 6-32 Hex Nut N/A 4
Figure 1 Kit items
Item 1 Item 2
Installing the DFC-WC-FRD21 Push Bumper Wire Cover
FASTENERS PRECAUTION: Double-check all fasteners before initial use and periodically in the
future to ensure proper function and safety.
FOR CALIFORNIA RESIDENTS ONLY; PROPOSITION 65 WARNING: Some products may contain
chemicals such as DEHP, which can cause cancer, birth defects, or other reproductive harm. For
more information, go to www.p65warnings.ca.gov.

Installing the DFC-WC-FRD1 Push Bumper Wire Cover on the 2021+ Ford®F-150®
3
DFC-WC-FRD21 Push Bumper Wire Cover
Federal Signal www.fedsig.com
To install the DFC-WC-FRD21 Push Bumper Wire Cover:
1. Place the wire covers (Items 1 and 2) as shown in Figure 2. Note that the figure is of the driver-side wire
cover (Item 1).
Figure 2 Wire cover placement (Driver side shown)
1
2. Install the supplied hardware as shown in Figure 3.
Figure 3 Install hardware
1
3
4
5
6
3. Tighten all hardware to 8 ft-lb.

Installing the DFC-WC-FRD21 Push Bumper Wire Cover on the 2021+ Ford®F-150®
4 DFC-WC-FRD21 Push Bumper Wire Cover
Federal Signal www.fedsig.com
Care Instructions
Regularly clean the textured powder coat finishes with either a soft cloth or a brush with mild soap and warm
water. Avoid using any harsh chemicals, as this will damage the product's finish. Pressure washing this product
is the most ecient way to remove heavy dirt and grime. The pressure washer should be used on a low-
pressure setting with filtered water for best results. Using high pressure can damage the product's finish.
Getting Technical Support
For technical support, please contact:
Federal Signal Corporation
Service Department
Phone: [phone]
Email: [email protected]
Getting Repair Service
The Federal Signal factory provides technical assistance with any problems that cannot be handled locally.
Any product returned to Federal Signal for service, inspection, or repair must be accompanied by a Return
Material Authorization (RMA). Obtain an RMA from a local Distributor or Manufacturer’s Representative. Provide
a brief explanation of the service requested or the nature of the malfunction.
Address all communications and shipments to the following:
Federal Signal Corporation
Service Department
2645 Federal Signal Dr.
University Park, IL 60484-3167
Limited Warranty
This product is subject to and covered by a limited warranty, a copy of which can be found at
www.fedsig.com/SSG-Warranty. A copy of this limited warranty can also be obtained by written request to
Federal Signal Corporation, 2645 Federal Signal Drive, University Park, IL 60484, email to [email protected] or
call [phone].
This limited warranty is in lieu of all other warranties, express or implied, contractual or statutory, including,
but not limited to the warranty of merchantability, warranty of fitness for a particular purpose and any warranty
against failure of its essential purpose.
2645 Federal Signal Drive
University Park, Illinois 60484-3167
www.fedsig.com
Customer Support
Police/Fire-EMS: 800-264-3578 • [phone]
Work Truck: 800-824-0254 • [phone]
Technical Support: 800-433-9132 • [phone]
© Copyright 2023 Federal Signal Corporation
All product names or trademarks are properties of their respective owners.