Federal Signal Corporation Cuda TriOptic SIGNALMASTER 328823F User manual

2562281A
REV. A 606
Printed in U.S.A.
INSTRUCTION SHEET
FOR
Cuda TriOptic™ SIGNALMASTER™ LIGHT ASSEMBLY
MODEL 328823F
SAFETY MESSAGE TO INSTALLERS AND OPERATORS
People’s lives depend on your safe instal-
lation of our products. It is important to
read, understand and follow all instructions
shipped with the products. In addition, listed
below are some other important safety in-
structions and precautions you should follow:
• To properly install this light, you must
have a good understanding of automotive
electrical procedures and systems, along
with proficiency in the installation and
use of safety warning equipment.
• DO NOT install equipment or route wir-
ing in the deployment path of an airbag.
• When drilling into a vehicle structure,
be sure that both sides of the surface are
clear of anything that could be damaged.
• In order for the light to function prop-
erly, a separate ground connection must
be made. If practical, it should be con-
nected to the negative battery terminal.
At a minimum, it may be attached to a
solid metal body or chassis part that will
provide an effective ground path as long
as the light system is to be used.
• Locate the light control so the VEHICLE
and CONTROL can be operated safely
under all driving conditions.
• Do not attempt to activate or deactivate
light control while driving in a hazardous
situation.
• This product contains high intensity LED
devices. To prevent eye damage, DO NOT
stare into the light beam at close range.
• You should frequently inspect the light to
ensure that it is operating properly and
that it is securely attached to the vehicle.
• File these instructions in a safe place and
refer to them when maintaining and/or
reinstalling the product.
Failure to follow all safety precautions and
instructions may result in property damage, serious
injury, or death to you or others.
A. GENERAL.
This unit is a multi-level rear deck LED warning light
designed for use in conjunction with Federal Signal Sig-
nalMaster controllers 330102, 330103, 331102, and Smart-
Siren® models with SignalMaster control. This device is
designed for mounting on a vehicle’s interior only. The
housings are comprised of an extruded aluminum profile
with polycarbonate optic lenses. The metallic housing and
end cap material is of an anodized corrosion resistant alu-
minum.
B. UNPACKING.
After unpacking the kit and the light head, inspect
them for damage that may have occurred in transit. If
either the kit or the unit has been damaged, or missing a
part, do not attempt to install or operate it. File a claim
immediately with the carrier, stating the extent of dam-
age. Carefully check all envelopes, shipping labels and tags
before removing or destroying them. Ensure that all parts
in the following KIT CONTENTS LIST have been included.
C. KIT CONTENTS LIST.
Qty. Description Part No.
8 Screw, 1/4-20 x 7/16, Hex Head 7000A232-07
6 Screw, Hex Hd, Type B, 5/8” 7011165-10
8 Nut, Hex, Ext Keps, 8-32 7058A045
16 Lockwasher, Ext 1/4, Black 7075078A
2 Bracket, Mounting 8573054
2 Bracket, Extension 8625181
2 Bracket, Swivel 8625184
D. INSTALLATION.
This product is intended for secondary warn-
ing and for use in conjunction with an ap-
proved primary warning light system.
When installing equipment inside air bag
equipped vehicles, the installer MUST ensure
that the equipment is installed ONLY in areas
recommended by the vehicle manufacturer.
Failure to observe this warning will reduce
the effectiveness of the air bag, damage the
air bag, or potentially damage or dislodge the
equipment, causing serious injury or death to
you or others.
1. See figure 1. Secure the swivel brackets to the
directional signal using the keps nuts supplied.
2. Assemble the extension brackets to the swivel
brackets using the 1/4-20 x 7/16” hex head machine screws
and external tooth lockwashers as shown. Ensure that a
lockwasher is installed between the brackets on each side
as shown. Do not tighten the screws at this time.

Before drilling holes in ANY part of a vehicle, be
sure that both sides of the mounting surface are
clear of parts that could be damaged: such as brake
lines, fuel lines, electrical wiring or other vital
parts.
3. Use the assembled unit as a template, adjust as
necessary, and scribe mounting hole position marks on the
mounting surface.
4. Drill mounting holes at the previously scribed
position marks.
5. If required, locate and drill an appropriate hole for
routing the 13-conductor cable and connector to the Lamp
&Relay/Interface unit.
E. ELECTRICAL SPECIFICATIONS.
This unit is intended to operate on a 12.8 VDC, nega-
tive ground system. This unit is designed to operate in
conjunction with Federal Signal SignalMaster controllers
330102, 330103, 331102, and SmartSiren® models with
SignalMaster control.
F. TESTING.
This product contains high output LED
devices. To prevent eye damage, do not stare
into the light beam at close range.
After installation is complete, check the entire system
for proper operation and ensure that all siren/light system
functions are operating properly.
Figure 1.
SAFETY MESSAGE TO OPERATORS
The lives of people depend on your safe
operation of Federal Signal Products. It is
important to read and follow all instructions
shipped with the products. In addition, listed
below are some other important safety in-
structions and precautions you should follow:
• Although your warning system is operat-
ing properly, it may not be completely effec-
tive. People may not see or heed your warn-
ing signal. You must recognize this fact and
continue driving cautiously.
• Also, situations may occur which obstruct
your warning signal when natural or man-
made objects are between your vehicle and
others, such as: raising your hood or trunk
lid. If these situations occur, be especially
careful.
• This product contains high intensity LED
devices. To prevent eye damage, DO NOT
stare into the light beam at close range.
• At the start of your shift, you should
ensure that the light is securely attached and
operating properly.
RETAIN AND REFER TO THIS MESSAGE
G. MAINTENANCE.
1. General.
Crazing (cracking) of lenses will cause
reduced effectiveness of the light. Do not
use cleaning agents (which will cause craz-
ing) such as strong detergents, solvents, or
petroleum products. If crazing of lenses does
occur, reliability of light for emergency sig-
naling purposes may be reduced until lenses
are replaced.
Ordinary cleaning of the plastic lenses can be ac-
complished by using mild soap and a soft rag. Should fine
scratches or a haze appear on a lens, they can ordinarily be
removed with a non-abrasive, high quality, one-step, auto-
motive paste cleaner/wax and a soft cloth.
2. Replacement Parts.
The unit must not be opened under any circum-
stance. Failure to adhere to this may result in moisture
entering the unit causing premature failure. Please contact
the factory if the unit is not functioning properly.
Manufactured by:
Federal Signal Corporation
Emergency Products Group
2645 Federal Signal Drive
University Park, Illinois 60466
1-800-433-9132
Email: [email protected]
Copyright 2006 Federal Signal Corporation
-2-
290A5601
SWIVEL
BRACKET
MOUNTING BRACKET
W/PEM ASSEMBLY
EXTENSION BRACKET
1/4" EXTERNAL
TOOTH
LOCKWASHERS
1/4" EXTERNAL TOOTH
LOCKWASHERS
1/4-20 KEPS NUTS
1/4-20 x 7/16" HEX
HEAD SCREWS
1/4-20 x 7/16" HEX
HEAD SCREWS
5/8" TYPE B HEX
HEAD SCREWS