Federal SN48 Installation instructions

E3939
2/10/2020
SN48, SN59, SN77, SN96
SN48SS, SN59SS, SN77SS
Non-Refrigerated Units
INSTALLATION & OPERATION INSTRUCTIONS
KEEP THIS MANUAL FOR FUTURE REFERENCE
Engineering and technical data are subject to change without notice.
FEDERAL INDUSTRIES 215 Federal Avenue Belleville, WI 53508
Toll Free 1(800)356-4206 WI Phone [phone] Fax: [phone]

Series ’90 Non-Refrigerated Bakery Page 2
Contents
INTRODUCTION………………………………………………………….……………3
WARNING LABELS & SAFETY INSTRUCTIONS…………………………………4
PRE-INSTALLATION PROCEDURES……………………………………………….5
INSPECTION FOR SHIPPING DAMAGE…………………………………………………………..…5
INSTALLATION INSTRUCTIONS…………………………………………………...5
REMOVING CASE FROM SHIPPING SKID………………………………………………………….5
REMOVING PACKAGING MATERIAL………………………………………………………………5
LEVELING THE CASE………………………………………………………………………………….5
GRILL REMOVAL……………………………………………………………………………………….6
LIGHTS……………………………………………………………………………………………………6
SHELVING………………………………………………………………………………………………..7
OPTIONAL GLASS SHELVES………………………………………………………………………….8
CLEANING……………………………………………………………………………………………..…8
ELECTRICAL INFORMATION & GROUNDING………………………….……….9
OPERATING INSTRUCTIONS………………………………………………………10
INITIAL START-UP……………………………………………………………………………….....…10
CONTROLS…………………………………………………………………………………………...…10
DOORS……………………………………………………………………………………………...……10
HINGED FRONT GLASS……………………………………………………………………………....11
LIGHT REPLACEMENT……………………………………………………………………………....12
SHELVES……………………………………………………………………………………………..….12
CLEANING INSTRUCTIONS………………………………………………………..13
DAILY CLEANING……………………………………………………………………………………..13
WEEKLY CLEANING……………………………………………………………………………….…13
INTERIOR CLEANING………………………………………………………………………………...14
EXTERIOR CLEANING………………………………………………………………………………..14
SERVICE INFORMATION…………………………………………………………...15
PRE-SERVICE CHECKLIST……………………………………………………………………….….16
SALE & DISPOSAL……………………………………………………………………16
OWNER RESPONSIBILITY………………………………………………………………………...…16
ELECTRICAL DATA………………………………………………………………….17
REPLACEMENT PARTS……………………………………………………….....18-19
REPLACEMENT PARTS SN48, SN59, SN77, SN96………………………………………………….18
REPLACEMENT PARTS SN48SS, SN59SS, SN77SS………………………………………………...19
WIRING DIAGRAM- MAIN WIRING………………………………………………20
WIRING DIAGRAM- SN48 & SN59 W/LIGHTS…………………………………...21
WIRING DIAGRAM- SN77 W/LIGHTS……………………………………………..22
WIRING DIAGRAM- SN48SS & SN59SS W/LIGHTS…………………………......23
WIRING DIAGRAM- SN77SS W/LIGHTS………………………………..………...24

Series ’90 Non-Refrigerated Bakery Page 3
INTRODUCTION
Thank you for purchasing a Federal Industries display case. This manual contains important
instructions for installing and servicing the Series ’90 Non-Refrigerated Bakery Cases. A repair
parts list and wiring diagram are also included in the manual. Read all of these documents
carefully before installing or servicing your case.
REGISTRATION & SERIAL NUMBER
It’s important to keep a record of the model and serial number of your merchandiser for warranty and
part identification. Please write them here for your quick reference.
Register your product online! Visit our website at www.federalindustries.com and register your
product today.
Case Model___________________________Serial Number_________________________
We’re here to provide you with the best possible experience with your new product, however, we cannot
cover everything about your merchandiser in this manual, so if you have any additional questions or
issues, please see the SERVICE INFORMATION PAGE to find who you should contact.
NOTICE
Read this manual before installing your case. Keep this manual and refer to it before doing any
service on the equipment. Failure to do so could result in personal injury or damage to the case.
NOTICE
Installation and service of the electrical components in the case must be performed by a licensed
electrician.
The portions of this manual covering electrical components contain technical instructions intended only
for persons qualified to perform electrical work.
DANGER
Improper or faulty hookup of electrical components in the case can result in severe injury or death.
All electrical wiring hookups must be done in accordance with all applicable local, regional, or
national standards.

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WARNING LABELS & SAFETY
INSTRUCTIONS
This is the safety-alert symbol. When you see this symbol on your case or in the manual, be
alert to the potential for personal injury or damage to your equipment.
Be sure you understand all safety messages and always follow recommended precautions and safe
operating practices.
Important safety information is presented in this section and throughout the manual. The
following signal words are used in the warnings and safety messages:
DANGER: Severe injury or death will occur if you ignore the message.
WARNING: Severe injury or death can occur if you ignore the message.
CAUTION: Minor injury or damage to your case can occur if you ignore the message.
NOTICE: This is important installation, operation, or service information. If you ignore the
message, you may damage your case.
The warning and safety labels shown throughout this manual are placed on your Federal Industries
case at the factory. Follow all warning label instructions. If any warning or safety labels become
lost or damaged, call our customer service department at 1(800)356-4206 for replacements.
This label is located on the back of the display case.
Notice to Employers
You must make sure that everyone who installs, uses, or services your case is thoroughly
familiar with all safety information and procedures.

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PRE-INSTALLATION PROCEDURES
Inspection for Shipping Damage
You are responsible for filing all freight claims with the delivering truck line. Inspect all cartons
and crates for damage as soon as they arrive. If damage is noted to shipping crates or cartons or if
a shortage is found, not this on the bill of lading (all copies) prior to signing.
If damage is discovered when the case is uncrated, immediately call the delivering truck line and
follow up the call with a written report indicating concealed damage to your shipment. Ask for an
immediate inspection of your concealed damage item. Crating material must be retained to show
the inspector from the truck line.
INSTALLATION INSTRUCTIONS
Removing Case from Shipping Skid
Move the case as near as possible to the final location before removing it from the shipping skid.
Remove the four (4) bolts that secure the case to the skid.
DO NOT REMOVE THE SHIPPING BRACKETS FROM THE CASE. THE BRACKETS ARE
INTENDED TO BE USED AS HAND GRIPS FOR LOCATING THE CASE. REMOVE THE
BRACKETS WHEN THE CASE IS IN THE FINAL LOCATION.
Removing Packaging Material
Remove the brackets that held the case to the shipping skid.
Remove the plastic ties that hold the wire shelves and shelf brackets in place. Remove the shipping
tape that secures the doors and lift-up glass. If it is necessary to remove tape residue from plastic
materials, use cleaning compounds recommended in the cleaning section of this manual.
Leveling the Case
Four leg levelers are provided for leveling the case. The leg levelers can be turned in and the case
can be placed with the base frame on the floor.
The leveled case should be sealed to the floor using an NSF Listed Sealant.
CAUTION: Do not push against the curved glass, end glass, doors or door frames
when removing the case from the skid or moving the case. Case
damage or glass breakage could result.

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Grill Removal
The front of the case has a removable base panel to access the front leg levelers from the inside of
the case. Normally it is not necessary to remove the panel to install the case. This panel must be in
place for proper operation of the case.
There are two (2) removable panels on the back of the case. The left side panel allows access to the
lamp ballasts and the field wiring connection box. Remove this panel to make field wiring
connections.
The right side panel has the light switch and the auxiliary fan switch mounted to it. Removing the
panel allows access to the terminal board. Normally it is not necessary to remove this panel to
install the case.
Lights
Make certain that the light cord plugs are completely inserted into the sockets or arcing may result
causing damage to the plugs and sockets.
The ballasts used on this case allow removal of one or more shelf light without affecting the
remaining lights.
DANGER: Electrical Shock Hazard. Do not operate
unit with panels removed.

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Shelving
Remove both rear doors from the track by lifting them upward until the bottom edge clears the
lower door track and then outward.
Lift up the front glass to the fully open positon.
Put the shelf support assembly in the desired shelf standard slots.
Plug the shelf light cords in the appropriate light socket. Make certain that the light cords are
completely inserted into the sockets or arcing may result causing damage to the plugs and sockets.
Put the wire shelves on the rear shelf support assembly as shown. Push the bar on the bottom of
the wire shelf into the shelf retainer clip on the shelf support assembly. If the shelf is not in the
proper position, it may disrupt the air flow in the case and cause product loss.
Close the front glass and reinstall both rear doors.

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Optional Glass Shelves
Put the glass shelves on the rear shelf support and shelf light housing as shown. The shelf retainer
should sit over the rear shelf support. If the shelf is not in the proper position, it may disrupt the
air flow in the case and could cause product loss.
Reinstall both rear doors.
Cleaning
For initial setup, clean the case as outlined in the weekly cleaning section.

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ELECTRICAL INFORMATION &
GROUNDING
This Case Must Be Grounded
All case electrical connections must be performed only by a licensed electrician.
All electrical hookups must be done in accordance with all applicable local, regional, or national
electrical standards.
A separate circuit for each display case is recommended to prevent other appliances on the same
circuit from overloading the circuit and causing malfunction.
The electrical service must be grounded upon installation.
This unit is designed for permanent connection to a power source. See the electrical data plate
located next to the electrical junction box for proper circuit size and wire ampacity.
A 7/8” diameter hole is provided in the back of the case for field wiring connection. An access hole
is also provided in the unit base for running power supply up through the floor. See diagram
below:
DANGER: Improper or faulty hookup of electrical components in the
display case can result in severe injury or death.

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OPERATING INSTRUCTIONS
Initial Start-Up
After all the checks outlined in the installation section of this manual have been made, the case is
ready to be put into service.
Controls
Light Switch
This switch controls the power to all shelf lights and top light. The rocker switch is red in the on
position.
Auxiliary Fan Switch
This switch controls power to an exhaust fan located under the display pans. This fan removes
excessive heat build-up caused by case lights.
Doors
The doors can be removed by lifting the door up until the bottom clears the bottom track.
Clean the door track frequently for easy door operation. A very light film of lubricant, such as
PAM, will help the doors slide easily.

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Hinged Front Glass
The front glass hinges up for easy cleaning of the case interior. Pneumatic cylinders assist in lifting
the glass. The glass will hold in any position beyond approximately the first 20” of travel. In the
first 20” of travel, the glass will gently close. See diagram below:
The hinged glass mechanism will give years of reliable operation in normal usage. Service on the
lift mechanism is required if…
-The glass becomes difficult to open.
-The glass does not hold in the open position.
-The glass closes fast.
Consult the factory if service is required.
CAUTION: OPERATION OF THE LIFT-UP GLASS IS TO BE DONE BY
TRAINED STORE PERSONNEL ONLY. THIS CASE IS NOT
INTENDED TO BE USED AS A SELF-SERVE UNIT. DO NOT
ALLOW CUSTOMERS TO OPERATE LIFT-UP GLASS.

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Light Replacement
The light fixtures use a spring loaded socket on one end. To remove light, push the bulb toward the
spring-loaded socket until the opposite end drops out of the socket.
The bulbs are furnished with plastic safety light shields. Make certain the light shields are always
in place to safeguard against bulb breakage.
When replacing lights, use direct equivalents to original bulbs.
Shelves
The shelves are adjustable up and down in 2” increments. To reposition the shelves:
1. Turn the shelf lights off.
2. Unplug the shelf light cord.
3. Remove all shelves from the shelf supports.
4. Grasp the shelf support at each end.
5. Tip the front of the shelf support up until it can be removed from the shelf standard.
6. Reposition the shelf as desired.
The shelves can be installed horizontally or slated at 5. To change the shelf slant:
1. Remove the shelves from the shelf support.
2. Grasp the shelf support at each end.
3. Lift the shelf support up at the back until the brackets can be repositioned in the shelf
standard slots. See diagram below:

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CLEANING INSTRUCTIONS
Daily Cleaning
The case should be cleaned thoroughly, as describe in the weekly cleaning section, before it is used
for the first time.
Note: For major spills or foreign material buildup use complete weekly cleaning instruction.
1. Clean all foreign materials from the door opening.
2. Wipe complete interior of case using a damp cloth.
3. The glass can be cleaned with common window cleaners. The remaining exterior surface
should be wiped down using any ammoniate cleansers or soapy warm water.
Note: Detergents are not recommended.
Weekly Cleaning
This procedure is recommended on a weekly basis. It may need to be performed more often if
necessary to maintain a clean sanitary case. The case should be cleaned to this procedure before
using the first time.
NOTICE: Avoid splashing or soaking any electrical components with water
to prevent electrical damage to the case.
NOTICE: Shut off light and remove all product from case.
NOTICE: Avoid splashing or soaking any electrical components with water
to prevent electrical damage to the case.
NOTICE: Shut off light and remove all product from case.

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Interior Cleaning
1. Remove rear doors from track by lifting door upward until the bottom of the door clears the
lower door track and then outward. Remove the inner door in the same manner.
2. Lift up the front glass to the fully open position.
3. Remove all shelves from the case.
4. Unplug the shelf lights and lift the shelf support assembly out of the shelf standard slots.
5. Remove the two (2) thumb screws holding the shelf standard to the side wall and take the shelf
standard out of the case.
6. Lift the display pans up and take them out of the case.
7. Clean the entire interior of the case using warm soapy water. Wipe off all soapy water with a
damp cloth and allow to dry.
Note: Depending on the amount of usage and spillage of foreign material, some fasteners may have to
be removed and parts disassembled to allow proper cleaning of the unit.
8. Clean all shelves, shelf support assemblies, shelf standards, and display pans using warm soapy
water and a brush. Rinse thoroughly and allow to dry.
9. Clean all foreign material from inner and outer rear door tracks using warm soapy water and a
brush. Apply a light film of lubricant, such as PAM, to make the doors operate smoother.
10. Clean both sides of the doors and interior of the front glass using any common window cleaner.
11. Reassemble the case in reverse order starting with step 6.
Exterior Cleaning
1. Clean the front glass using any common window cleaner.
2. The exterior surfaces should be wiped down using any ammoniated cleansers or warm soapy
water.
Plastic exterior surfaces can be cleaned with any ammoniated household cleaner.
Stains can be removed by scrubbing with TRIALENE Soap, ETHYL CELLOSOLVE, CARBONA,
or similar solvent base cleaning fluids. The surfaces must be thoroughly rinsed with water after
using solvent based cleaners.

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CAUTION
POWER BEFORE
RISK OF ELECTRIC
SHOCK DISCONNECT
91-12340
SERVICING UNIT.
SERVICE INFORMATION
Before any service work is performed on
the case, make sure all power is
disconnected to the case.
To find a service company in your area, please visit our website at
www.federalindustries.com. There you can also find self-service tools to help you get
the answers you need faster!
For Warranty Service Requests & ALL Technical Support please contact:
- Phone: [phone] and choose the Tech Support/Warranty Option
- Email: [e-mail]
For Warranty Compressors please contact the Parts Department:
- Phone: [phone] and choose the Warranty Parts Option
- Email: [e-mail]
Federal Industries has partnered with Parts Town for ALL Non-Warranty Part Identification, Pricing,
Lead Times, Orders & Freight Quotes. Please contact Parts Town directly if you need parts:
- Website: PartsTown.com
- Email: [e-mail]
- Phone: [phone]

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Pre-Service Checklist
You may avoid the cost and inconvenience of an unnecessary service call by first reviewing this
checklist of frequently encountered situations that can cause unsatisfactory case performance.
1. Lights Do Not Operate
a. Check for disconnected power supply.
b. Check for tripped breaker or blown fuse.
c. Check that light switch is on.
d. Be sure light is properly seated in sockets.
e. Check that light cord(s) are tight in sockets.
SALE & DISPOSAL
Owner Responsibility
If you sell or give away your Federal Industries case you must make sure that all safety labels and
the Installation-Service Manual are included with it. If you need replacement labels or manuals,
Federal Industries will provide them free of charge. Contact the customer service department at
Federal Industries at [phone].
The customer service department at Federal Industries should be contacted at the time of sale or
disposal of your case so records may be kept of its new location.
CAUTION:Before servicing case turn off power at the main breaker of
fuse box.

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ELECTRICAL DATA
All Models are 120 Volts, 1 Phase, 60 Hertz
SN48 SN59 SN77 SN96
AMPS 2.0 2.0 2.0 2.0
SN48SS SN59SS SN77SS
AMPS 2.0 2.0 2.0
Refer to the rating plate data attached to the rear of the case for Maximum Fuse Size and Minimum
Circuit Ampacity.

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REPLACEMENT PARTS
MODELS SN48, SN59, SN77, SN96
Part Description Part Number
Electrical Components SN48 SN59 SN77 SN96
Light Switch 41-11066 41-11066 41-11066 41-11066
Auxiliary Fan 41-11170 41-11170 41-11170 41-11170
Auxiliary Fan Switch 39-11066 39-11066 39-11066 39-11066
Terminal Block 45-11056 45-11056 45-11056 45-11056
Ballast 39-12904 39-12904 39-12904 39-12904
Light Bulb 42-11069 42-11070 42-11071 42-11069
Light Cord (w/Receptacle) 43-10988 43-10988 43-10988 43-10988
Light Cord (w/Plug) 43-10989 43-10989 43-10989 43-10989
Light Socket (Stationery) 42-10834 42-10834 42-10834 42-10834
Light Socket (Spring Loaded) 42-10833 42-10833 42-10833 42-10833
Misc. Components
Front Glass 50-10995 50-10996 50-10998 50-10995
End Glass- Clear 51-11168 51-11168 51-11168 51-11168
Reflective End L.H. 50-11174 50-11174 50-11174 50-11174
Reflective End R.H. 50-11173 50-11173 50-11173 50-11173
Door L.H.- Clear 53-11091 53-11095 53-11099 53-11091
Door R.H.- Clear 53-11092 53-11096 53-11100 53-11092
Door L.H.- Reflective 53-11093 53-11097 53-11101 53-11093
Door R.H.- Reflective 53-11094 53-11098 53-11102 53-11094
Wire Shelf- Top 63-11025 63-11028 63-11031 63-11025
Wire Shelf- Middle 63-11026 63-11029 63-11032 63-11026
Wire Shelf- Bottom 63-11027 63-11030 63-11033 63-11027
Glass Shelf- Top 52-11214 52-11217 52-11220 52-11214
Glass Shelf- Middle 52-11215 52-11218 52-11221 52-11215
Glass Shelf- Bottom 52-11216 52-11219 52-11222 52-11216
Light Shield 42-30212 42-30212 52-30212 42-30212
Decal- Electrical Hazard 91-10743 91-10743 91-10743 91-10743
Glass Handle 66-11106 66-11107 66-11109 66-11106
Clamp (Glass) 81-11043 81-11044 81-11045 81-11043
Gas Cylinder 81-11046 81-11047 81-11046 81-11046
Pivot Hinge 66-11076 66-11076 66-11076 66-11076
Leg Leveler 65-11486 65-11486 65-11486 65-11486

Series ’90 Non-Refrigerated Bakery Page 19
REPLACEMENT PARTS
MODELS SN48SS, SN59SS & SN77SS
Part Description Part Number
Electrical Components SN48SS SN59SS SN77SS
Light Switch 41-11066 41-11066 41-11066
Auxiliary Fan 41-11170 41-11170 41-11170
Auxiliary Fan Switch 39-11066 39-11066 39-11066
Terminal Block 45-11056 45-11056 45-11056
Ballast 39-12904 39-12904 39-12904
Light Bulb 42-11069 42-11070 42-11071
Light Cord (w/Receptacle) 43-10988 43-10988 43-10988
Light Cord (w/Plug) 43-10989 43-10989 43-10989
Light Socket (Stationery) 42-10834 42-10834 42-10834
Light Socket (Spring Loaded) 42-10833 42-10833 42-10833
Misc. Components
Door, Top Self Serve 15-12841 15-12842 15-12843
Door, Bottom Self Serve 15-12844 15-12845 15-12846
Handle 66-12854 66-12854 66-12854
Bracket, Damper R.H. M-10635 M-10635 M-10635
Bracket, Hinge M-10636 M-10636 M-10636
Door Damper M-10637 M-10637 M-10637
End Glass- Clear R.H. 15-12847-R 15-12847-R 15-12847-R
End Glass- Clear L.H. 15-12847-L 15-12847-L 15-12847-L
Reflective End Panel R.H. 55-13120-R 55-13120-R 55-13120-R
Reflective End Panel L.H. 55-13120-L 55-13120-L 55-13120-L
Door L.H.- Clear 53-11091 53-11095 53-11099
Door R.H.- Clear 53-11092 53-11096 53-11110
Door L.H.- Reflective 53-11093 53-11097 53-11101
Door R.H.- Reflective 53-11094 53-11098 53-11102
Wire Shelf- Top 63-11693 63-11696 63-11031
Wire Shelf- Middle 63-11694 63-11697 63-11032
Glass Shelf- Top 52-11214 52-11217 52-11220
Glass Shelf- Middle 52-11215 52-11218 52-11221
Light Shield 42-30212 42-30212 52-30212
Decal- Electrical Hazard 91-10743 91-10743 91-10743
Glass Handle 66-11106 66-11107 66-11109
Leg Leveler 65-11486 65-11486 65-11486

Series ’90 Non-Refrigerated Bakery Page 20
WIRING DIAGRAM- MAIN WIRING