Federal FCC-4 Installation instructions

E-1316
REV A 09/01/18
FCC-4, FCC-5, FCC-6
Non-Refrigerated Models
Installation & Operation Instructions
KEEP THIS MANUAL FOR FUTURE REFERENCE
Engineering and technical data are subject to change without notice
FEDERAL INDUSTRIES 215 Federal Avenue Belleville, WI 53508
Toll Free 1(800)356-4206 WI Phone [phone] Fax: [phone]

Contents
INTRODUCTION……………………………………………………………………..……..3
WARNING LABLES & SAFETY INSTRUCTIONS………………………………..……4
PRE-INSTALLATION PROCEDURES………………………………………………..…5
INSPECTION FOR SHIPPING DAMAGE………………………………………………………………….5
INSTALLATION INSTRUCTIONS………………………………………………………..5
REMOVING CASE FROM SHIPPING SKID………………………………………………………………5
REMOVING THE PACKAGING MATERIAL………………………………………………………………5
LEVELING THE CASE……………………………………………………………………………………….5
GRILL REMOVAL…………………………………………………………………………………………….6
FRONT PANEL……………………………………………………………………………………………….6
SHELVING…………………………………………………………………………………………………….7
LIGHTS………………………………………………………………………………………………………...7
CLEANING…………………………………………………………………………………………………….7
ELECTRICAL INFORMATION & GROUNDING………………………………………..8
OPERATING INSTRUCTIONS……………………………………………………………9
INITIAL START-UP……………………………………………………………………………………..…….9
CHOCOLATE/CONFECTIONERY DISPLAY CONDITIONS…………………………………..………..9
CONTROLS……………………………………………………………………………………………………9
SHELVES…………………………………………………………………………………………………..…..9
LIGHT REPLACEMENT……………………………………………………………………………….…….10
TILT-OUT FRONT GLASS………………………………………………………………………………..…10
DOORS……………………………………………………………………………………………………..….10
PLACING PRODUCT INTO CASE……………………………………………………………………..….10
REAR STORAGE AREA…………………………………………………………………………………….10
CLEANING INSTRUCTIONS…………………………………………………………...…11
DAILY CLEANING…………………………………………………………………………………………….11
WEEKLY CLEANING…………………………………………………………………………………………11
INTERIOR CLEANING………………………………………………………………………………………..12
EXTERIOR CLEANING……………………………………………………………………………………….12
SERVICE INFORMATION……………………………………………………………...….13
PRE-SERVICE CHECKLIST…………………………………………………………………………….…..13
SALE & DISPOSAL……………………………………………………………………..…14
OWNER RESPONSIBILITY……………………………………………………………………………...…..14
ELECTRICAL DATA……………………………………………………………………..…14
REPLACMENT PARTS…………………………………………………………………….15
WIRING DIAGRAM –FCC-4 & FCC-5…………………………………………………..16
WIRING DIAGRAM- FCC-6………………………………………………………………..17

NOTICE
Read this manual before installing your case. Keep this manual and refer to it before
doing any service on the equipment. Failure to do so could result in person injury or
damage to the case.
NOTICE
Installation and service of the electrical components in the case must be performed by a
licensed electrician.
The portions of this manual covering electrical components contain technical instructions intended
only for persons qualified to perform electrical work.
Warranty/Technical Service Department
Federal Industries
Toll Free [phone]
WI Phone [phone]
[e-mail]
INTRODUCTION
Thank you for purchasing a Federal Industries display case. This manual contains important
instructions for installing and servicing the Chocolate & Confectionery Display Cases. A
reapri parts list and wiring diagram are also included in the manual. Read all of these
documents carefully before installing or servicing your case.
Serial Number
Record the model and serial numbers of the case for easy reference. Always refer to both model and
serial numbers in your corresondence regarding the case.
Case Model_____________________ Serial Number_____________________
This manual cannot covery every installation, use, or service situation. If you need additional
information, call or write us:
DANGER
Improper or faulty hookup of electrical components in the case can result in severe injury
or death.
All electrical wiring hookups must be done in accordance with all applicable local,
regional, or national standards.

Notice to Employers
You must make sure that everyone who installs, uses, or services your case is thoroughly
familiar with all safety information and procedures.
WARNING LABELS & SAFETY INSTRUCTIONS
This is the saftey-alert symbol. When you see this symbol on your case or in the
manual, be alert to the potential for personal injury or damage to your equipment.
Be sure you understand all safety messages and always follow recommended precautions and
safe operating practices.
Important safety information is preseted in this section and throughout the manual. The
following signal words are sued in the warnings and safety messages:
DANGER: Severe injury or death will occur if you ignore the message.
WARNING: Severe injury or death can occur if you ignore the message.
CAUTION: Minor injury or damage to your case can occur if you ignore the message.
NOTICE: This is important installation, operation, or service information. If you ignore the
message, you may damage your case.
The warning and saftey labels are shown thoughout this manual are place on your Federal
Industries case at the factory. Follow all warning label instructions. If any warning or saftey
labels become lost or damaged, call our customer service department at 1(800)354-4206 for
replacements.
This label is located on the back of the display case.

CAUTION: Do not push against the curved glass, ends, doors, or door frames
when removing the case from the skid or moving the case. Case
damage or glass breakage could result.
PRE-INSTALLATION PROCEDURES
Inspection for Shipping Damage
You are responsible for filing all freight claims with the delivering truck line. Inspect all
cartons and crates for damage as soon as they arrive. If damage is noted to shipping crates or
cartons or if a shortage is found, note this on the bill of lading (all copies) prior to signing.
If damage is discovered when the case is uncrated, immediately call the delivering truck line
and follow up the call with a written report indicating concealed damage to your shipment.
Ask for an immediate inspection of your concealed damage item. Crating material mst be
retained to show the inspector from the truck line.
INSTALLATION INSTRUCTIONS
Removing Case from Shipping Skid
Move the case as near as possible to the final location before removing it from the shipping
skid.
Remove the eight (8) bolts that secure the case to the skid.
Removing Packaging Material
Remove the shipping tags that secure the doors and tilt-out front glass. If it is necessary to
remove tape residue from plastic materials, use cleaning compounds recommended in th
Cleaning Section of this manual.
Leveling the Case
The case must be level for the front glass to seal properly. The leveled case can be sealed to
the floor using an NSF Listed sealant.

DANGER: Electrical shock hazard. Do not operate unit with panels
removed.
Grill Removal
There is a removable slotted panel at the rear of the case. The panel allows access to the light
ballast and the field wiring connection box. Remove this panel to make field wiring
connections.
To remove the air grill, open the rear storage door and remove the two (2) screws along the
right edge of the grill. The left end is supported by two (2) pins attached to the case end. Pick
up the grill on either end and move it to the right to lift it off the locating pins.
Front Panel
The flat front panel attaches to the case using screws and brackets that fit into pockets on the
base front. To remove the panel, slide it upward to get the mounting brackets and screws out
of the pockets.

Shelving
The case is equipped with three tiers of adjustable glass shelves. The deepest shelf is at the
bottom and the shallowest at the top. Each tier is supported by three (3) shelf brackets.
Turn the shelf light switch “off”.
Remove both rear doors from the track by lifting them upward until the bottom edge clears the
lower door track and then outward.
To install the bottom shelf, put a 14” shelf bracket in the end shelf standard even with or above
the bottom light socket and tighten the locking cam.
Then install a center shelf bracket in the center shelf standard and tighten the locking cam.
The center shelf bracket has no end hook and is shorter than the end brackets in order to clear
the shelf light housing.
Hang the shelf light assembly with the longest cord on the end shelf brackets.
Plug the shelf light cord in the light socket. Make certain the light cord is completely inserted
into the socket or arcing may result causing damage to the plug and socket.
Each shelf bracket gets two plastic supports with rubber pads. Put two single width supports
on each end shelf bracket. Put two double width supports on the center shelf bracket.
Repeat the steps for the middle and top shelves.
Put the glass shelves on the support pads as shown for each tier. If the shelf is not in the
proper position, it may disrupt air flow in the case and cause product loss.
Reinstall both rear doors.
Lights
Make certain that the light cord plugs are completely inserted into the sockets or arcing may
result causing damage to the plugs and sockets.
Cleaning
For initial setup, clean the case as outlined in the Weekly Cleaning Section.

DANGER: Improper or faulty hookup of electrical components in
the display case can result in severe injury or death.
ELECTRICAL INFORMATION & GROUNDING
THIS CASE MUST BE GROUNDED
All of the case electrical connections must be performed only by a licensed electrician.
All electrical wiring hookups must be done in acordance with all applicable local, regional, or
national standards.
A separate circuit for each case is recommended to avoid the possiblity of other appliances on
the same circuit from overloading the circuit and causing malfunction.
The electrical service must be grounded upon installation.
This unit is designed for permanent connection to a power source. See the electrical data
plate located next to the temperature control for proper circuit size and wire ampacity.

OPERATING INSTRUCTIONS
Initial Start-Up
After all the checks outlined in the installation section of this manual have been made, the
case is ready to be put into service.
Chocolate/Confectionery Display Conditions
An air circulation fan is provided to reduce the heat buildup when the shelf lights are on.
Controls
Light Switch
This switch controls the power to the lighting circuit. The switch rocker is red in the “on”
position, black in the “off” position.
Fan Switch
This switch controls the power to the air circulation fan below the display pns. The switch
rocker is red in the “on” position, black in the “off” position.
Shelves
The case is furnished with three (3) tiers of glass shelves which are adjustable up and down.
To reposition the shelves:
1. Turn the shelf light switch off.
2. Unplug the shelf light cord.
3. Remove the glass shelves and shelf light housing from the shelf brackets.
4. Grasp the shelf bracket and remove from existing slots in pilaster.
5. Reposition the shelf bracket to the desired slots
6. Reinstall shelf light housing and glass shelves.
7. Plug the shelf light cord in the light socket.

Light Replacement
The light fixtures use a spring loaded socket on one end. To remove a light, push the bulb
toward the spring-loaded socket until the opposite end drops out of the socket.
The bulbs are furnished with plastic safety light shields. Make certain the light shields are
always in place to safeguard against bulb breakage.
When replacing lights, use direct equivalents to the original bulbs.
Tilt-Out Front Glass
The front glass tilts out for easy cleaning of the case interior and inner glass pane. Two
cables at the top corners hold the glass in the open position.
Doors
The doors can be removed by lifting the door up until the bottom clears the bottom track.
Clean the door track frequently for easy door operation. A very light film of lubricant, such as
PAM, will help the doors slide easily.
Placing Product into Case
Do not overhang glass shelves with product or display trays. Overhanging the shelves will
block the air flow and could cause product loss.
Do not block the slots along the front air grill or along the display deck backs.
Rear Storage Area
Looking at the back of the case, there is a lockable refrigerated storage compartment in the
lower right corner. The door swings down when opened. The storage door should always be
closed tightly to ensure proper operation of the display case.
CAUTION: Do not push the front glass to close it. Always hold onto
the top edge when closing the front glass.