Federal FCC-4 Installation instructions

E-1316
REV A 09/01/18
FCC-4, FCC-5, FCC-6
Non-Refrigerated Models
Installation & Operation Instructions
KEEP THIS MANUAL FOR FUTURE REFERENCE
Engineering and technical data are subject to change without notice
FEDERAL INDUSTRIES 215 Federal Avenue Belleville, WI 53508
Toll Free 1(800)356-4206 WI Phone [phone] Fax: [phone]

Contents
INTRODUCTION……………………………………………………………………..……..3
WARNING LABLES & SAFETY INSTRUCTIONS………………………………..……4
PRE-INSTALLATION PROCEDURES………………………………………………..…5
INSPECTION FOR SHIPPING DAMAGE………………………………………………………………….5
INSTALLATION INSTRUCTIONS………………………………………………………..5
REMOVING CASE FROM SHIPPING SKID………………………………………………………………5
REMOVING THE PACKAGING MATERIAL………………………………………………………………5
LEVELING THE CASE……………………………………………………………………………………….5
GRILL REMOVAL…………………………………………………………………………………………….6
FRONT PANEL……………………………………………………………………………………………….6
SHELVING…………………………………………………………………………………………………….7
LIGHTS………………………………………………………………………………………………………...7
CLEANING…………………………………………………………………………………………………….7
ELECTRICAL INFORMATION & GROUNDING………………………………………..8
OPERATING INSTRUCTIONS……………………………………………………………9
INITIAL START-UP……………………………………………………………………………………..…….9
CHOCOLATE/CONFECTIONERY DISPLAY CONDITIONS…………………………………..………..9
CONTROLS……………………………………………………………………………………………………9
SHELVES…………………………………………………………………………………………………..…..9
LIGHT REPLACEMENT……………………………………………………………………………….…….10
TILT-OUT FRONT GLASS………………………………………………………………………………..…10
DOORS……………………………………………………………………………………………………..….10
PLACING PRODUCT INTO CASE……………………………………………………………………..….10
REAR STORAGE AREA…………………………………………………………………………………….10
CLEANING INSTRUCTIONS…………………………………………………………...…11
DAILY CLEANING…………………………………………………………………………………………….11
WEEKLY CLEANING…………………………………………………………………………………………11
INTERIOR CLEANING………………………………………………………………………………………..12
EXTERIOR CLEANING……………………………………………………………………………………….12
SERVICE INFORMATION……………………………………………………………...….13
PRE-SERVICE CHECKLIST…………………………………………………………………………….…..13
SALE & DISPOSAL……………………………………………………………………..…14
OWNER RESPONSIBILITY……………………………………………………………………………...…..14
ELECTRICAL DATA……………………………………………………………………..…14
REPLACMENT PARTS…………………………………………………………………….15
WIRING DIAGRAM –FCC-4 & FCC-5…………………………………………………..16
WIRING DIAGRAM- FCC-6………………………………………………………………..17

NOTICE
Read this manual before installing your case. Keep this manual and refer to it before
doing any service on the equipment. Failure to do so could result in person injury or
damage to the case.
NOTICE
Installation and service of the electrical components in the case must be performed by a
licensed electrician.
The portions of this manual covering electrical components contain technical instructions intended
only for persons qualified to perform electrical work.
Warranty/Technical Service Department
Federal Industries
Toll Free [phone]
WI Phone [phone]
[e-mail]
INTRODUCTION
Thank you for purchasing a Federal Industries display case. This manual contains important
instructions for installing and servicing the Chocolate & Confectionery Display Cases. A
reapri parts list and wiring diagram are also included in the manual. Read all of these
documents carefully before installing or servicing your case.
Serial Number
Record the model and serial numbers of the case for easy reference. Always refer to both model and
serial numbers in your corresondence regarding the case.
Case Model_____________________ Serial Number_____________________
This manual cannot covery every installation, use, or service situation. If you need additional
information, call or write us:
DANGER
Improper or faulty hookup of electrical components in the case can result in severe injury
or death.
All electrical wiring hookups must be done in accordance with all applicable local,
regional, or national standards.

Notice to Employers
You must make sure that everyone who installs, uses, or services your case is thoroughly
familiar with all safety information and procedures.
WARNING LABELS & SAFETY INSTRUCTIONS
This is the saftey-alert symbol. When you see this symbol on your case or in the
manual, be alert to the potential for personal injury or damage to your equipment.
Be sure you understand all safety messages and always follow recommended precautions and
safe operating practices.
Important safety information is preseted in this section and throughout the manual. The
following signal words are sued in the warnings and safety messages:
DANGER: Severe injury or death will occur if you ignore the message.
WARNING: Severe injury or death can occur if you ignore the message.
CAUTION: Minor injury or damage to your case can occur if you ignore the message.
NOTICE: This is important installation, operation, or service information. If you ignore the
message, you may damage your case.
The warning and saftey labels are shown thoughout this manual are place on your Federal
Industries case at the factory. Follow all warning label instructions. If any warning or saftey
labels become lost or damaged, call our customer service department at 1(800)354-4206 for
replacements.
This label is located on the back of the display case.

CAUTION: Do not push against the curved glass, ends, doors, or door frames
when removing the case from the skid or moving the case. Case
damage or glass breakage could result.
PRE-INSTALLATION PROCEDURES
Inspection for Shipping Damage
You are responsible for filing all freight claims with the delivering truck line. Inspect all
cartons and crates for damage as soon as they arrive. If damage is noted to shipping crates or
cartons or if a shortage is found, note this on the bill of lading (all copies) prior to signing.
If damage is discovered when the case is uncrated, immediately call the delivering truck line
and follow up the call with a written report indicating concealed damage to your shipment.
Ask for an immediate inspection of your concealed damage item. Crating material mst be
retained to show the inspector from the truck line.
INSTALLATION INSTRUCTIONS
Removing Case from Shipping Skid
Move the case as near as possible to the final location before removing it from the shipping
skid.
Remove the eight (8) bolts that secure the case to the skid.
Removing Packaging Material
Remove the shipping tags that secure the doors and tilt-out front glass. If it is necessary to
remove tape residue from plastic materials, use cleaning compounds recommended in th
Cleaning Section of this manual.
Leveling the Case
The case must be level for the front glass to seal properly. The leveled case can be sealed to
the floor using an NSF Listed sealant.

DANGER: Electrical shock hazard. Do not operate unit with panels
removed.
Grill Removal
There is a removable slotted panel at the rear of the case. The panel allows access to the light
ballast and the field wiring connection box. Remove this panel to make field wiring
connections.
To remove the air grill, open the rear storage door and remove the two (2) screws along the
right edge of the grill. The left end is supported by two (2) pins attached to the case end. Pick
up the grill on either end and move it to the right to lift it off the locating pins.
Front Panel
The flat front panel attaches to the case using screws and brackets that fit into pockets on the
base front. To remove the panel, slide it upward to get the mounting brackets and screws out
of the pockets.

Shelving
The case is equipped with three tiers of adjustable glass shelves. The deepest shelf is at the
bottom and the shallowest at the top. Each tier is supported by three (3) shelf brackets.
Turn the shelf light switch “off”.
Remove both rear doors from the track by lifting them upward until the bottom edge clears the
lower door track and then outward.
To install the bottom shelf, put a 14” shelf bracket in the end shelf standard even with or above
the bottom light socket and tighten the locking cam.
Then install a center shelf bracket in the center shelf standard and tighten the locking cam.
The center shelf bracket has no end hook and is shorter than the end brackets in order to clear
the shelf light housing.
Hang the shelf light assembly with the longest cord on the end shelf brackets.
Plug the shelf light cord in the light socket. Make certain the light cord is completely inserted
into the socket or arcing may result causing damage to the plug and socket.
Each shelf bracket gets two plastic supports with rubber pads. Put two single width supports
on each end shelf bracket. Put two double width supports on the center shelf bracket.
Repeat the steps for the middle and top shelves.
Put the glass shelves on the support pads as shown for each tier. If the shelf is not in the
proper position, it may disrupt air flow in the case and cause product loss.
Reinstall both rear doors.
Lights
Make certain that the light cord plugs are completely inserted into the sockets or arcing may
result causing damage to the plugs and sockets.
Cleaning
For initial setup, clean the case as outlined in the Weekly Cleaning Section.

DANGER: Improper or faulty hookup of electrical components in
the display case can result in severe injury or death.
ELECTRICAL INFORMATION & GROUNDING
THIS CASE MUST BE GROUNDED
All of the case electrical connections must be performed only by a licensed electrician.
All electrical wiring hookups must be done in acordance with all applicable local, regional, or
national standards.
A separate circuit for each case is recommended to avoid the possiblity of other appliances on
the same circuit from overloading the circuit and causing malfunction.
The electrical service must be grounded upon installation.
This unit is designed for permanent connection to a power source. See the electrical data
plate located next to the temperature control for proper circuit size and wire ampacity.

OPERATING INSTRUCTIONS
Initial Start-Up
After all the checks outlined in the installation section of this manual have been made, the
case is ready to be put into service.
Chocolate/Confectionery Display Conditions
An air circulation fan is provided to reduce the heat buildup when the shelf lights are on.
Controls
Light Switch
This switch controls the power to the lighting circuit. The switch rocker is red in the “on”
position, black in the “off” position.
Fan Switch
This switch controls the power to the air circulation fan below the display pns. The switch
rocker is red in the “on” position, black in the “off” position.
Shelves
The case is furnished with three (3) tiers of glass shelves which are adjustable up and down.
To reposition the shelves:
1. Turn the shelf light switch off.
2. Unplug the shelf light cord.
3. Remove the glass shelves and shelf light housing from the shelf brackets.
4. Grasp the shelf bracket and remove from existing slots in pilaster.
5. Reposition the shelf bracket to the desired slots
6. Reinstall shelf light housing and glass shelves.
7. Plug the shelf light cord in the light socket.

Light Replacement
The light fixtures use a spring loaded socket on one end. To remove a light, push the bulb
toward the spring-loaded socket until the opposite end drops out of the socket.
The bulbs are furnished with plastic safety light shields. Make certain the light shields are
always in place to safeguard against bulb breakage.
When replacing lights, use direct equivalents to the original bulbs.
Tilt-Out Front Glass
The front glass tilts out for easy cleaning of the case interior and inner glass pane. Two
cables at the top corners hold the glass in the open position.
Doors
The doors can be removed by lifting the door up until the bottom clears the bottom track.
Clean the door track frequently for easy door operation. A very light film of lubricant, such as
PAM, will help the doors slide easily.
Placing Product into Case
Do not overhang glass shelves with product or display trays. Overhanging the shelves will
block the air flow and could cause product loss.
Do not block the slots along the front air grill or along the display deck backs.
Rear Storage Area
Looking at the back of the case, there is a lockable refrigerated storage compartment in the
lower right corner. The door swings down when opened. The storage door should always be
closed tightly to ensure proper operation of the display case.
CAUTION: Do not push the front glass to close it. Always hold onto
the top edge when closing the front glass.

NOTICE: Avoid splashing or soaking any electrical components
with water to prevent electrical damage to the case.
NOTICE: Shut off light and fan switches and remove all product
from case.
CAUTION: Do not use alcohol based or solvent cleaners on the front
or side glass.
NOTICE: Avoid splashing or soaking any electrical components with
water to prevent electrical damage to the case.
NOTICE: Shut off light and fan switches and remove all product from
case.
CLEANING INSTRUCTIONS
Daily Cleaning
The case should be cleaned thoroughly, as described in the weekly cleaning section, before it
is used for the first time.
Note: For major spills or foreign material buildup use complete weekly cleaning instruction.
1. Clean all foreign materials from the door opening.
2. Wipe complete interior of case using a damp cloth.
3. The glass can be cleaned with common window cleaners. The remaining exterior surface
should be wiped down using any ammoniated cleansers or soapy warm water.
Note: Degergent are not recommended.
Weekly Cleaning
This procedure is recommended on a weekly basis. It may need to be performed more often if
necessary to maintain a clean, sanitary case. The case should be cleaned to this procedure
before using the first time.

CAUTION: Do not use alcohol based or solvent cleaners on the front
glass.
CAUTION: Do not use alcohol based or solvent cleaners on the front
glass.
Interior Cleaning
1. Remove rear doors from track by lifting door upward until the bottom of the door clears the
lower door track and then outward. Remove the inner door in the same manner.
2. Remove all shelves from the case by sliding them rearward and through the door opening.
3. Unplug the shelf lights and lift one end then the other off the shelf brackets then through
the door opening.
4. Remove the shelf brackets from the shelf standards.
5. Open the tilt-out front glass.
6. Open the door for the rear storage area.
7. Clean the entire interior of the case using warm soapy water. Wipe off all soapy water with
a damp cloth and allow to dry.
Note: Depending on the amount of usage and spillage of foreign material, some fasteners may
have to be removed and parts disassembled to allow proper cleaning of the unit.
8. Clean all shelves, shelf brackets, and shelf light housings using warm soapy water and a
brush. Rinse thoroughly and allow to dry.
9. Clean all foreign material from inner and outer rear door tracks using warm soapy water
and a brush. Apply a light film of lubricant, such as PAM, to make the doors operate
smoother.
10. Clean both sides of the doors and interior of the front glass using any common window
cleaner.
Exterior Cleaning
1. Clean the front glass using any common window cleaner.
2. The exterior surfaces should be wiped down using any ammoniated cleansers or warm
soapy water.

Warranty/Technical Service Department
Federal Industries
Toll Free [phone]
WI Phone [phone]
[e-mail]
CAUTION: Before servicing case turn off power at the main
breaker of fuse box.
SERVICE INFORMATION
Before any service work is performed on the case,
make sure all power is disconnected to the case.
Service problems or request for repair parts from authorized service agencies, trained service
personnel, or owners should be referred to:
Pre-Service Checklist
You may avoid the cost and inconvenience of an unnecessary service call by first reviewing
this checklist of frequently encountered situations that can cause unsatisfactory case
performance.
Lights Do Not Operate
Check for disconnected power supply.
Check for tripped breaker or blown fuse.
Check that light switch is on.
Be sure light is properly seated in the sockets.
Check that light cord(s) are tight in the sockets.
Case Temperature Too Warm
Turn on the air circulation fan.
Check that the air inlet and outlet slots are not blocked.
Be sure the front glass is closed tightly and that he back doors and storage door are
closed.

SALE & DISPOSAL
Owner Responsibility
If you sell or give away your Federal Industries case you must make sure that all safety labels
and the Installation-Service manual are included with it. If you need replacement labels or
manuals, Federal Industries will provide them free of charge. Contact the Customer Service
Department at Federal Industries at [phone].
The customer service department at Federal Industries should be contacted at the time of sale
or disposal of your case so records may be kept of its new location.
ELECTRICAL DATA
FCC-4 FCC-5 FCC-6
ALL MODELS ARE 120 VOLTS, 1 PHASE, 60 HERTZ
AMPS AMPS AMPS
Fan Motor 0.2 0.2 0.2
Lamp Circuit 1.0 1.0 1.0
Refer to the data plate attached to the rear of the case for Maximum Fuse Size and Minimum Circuit
Ampacity.

REPLACEMENT PARTS
MODEL FCC-4, FCC-5, FCC-6
Part Description Part Number
Electrical Components FCC-4 FCC-5 FCC-6
Power or Light Switch 41-11066 41-11066 41-11066
Ballast 39-12904 39-12904 39-12903
Light Bulb 42-11069 42-11070 42-11071
Light Socket (stationery) 42-10834 42-10834 42-10834
Light Socket (spring loaded) 42-10833 42-10833 42-10833
Air Circulation Fan 41-11170 41-11170 41-11170
Misc. Components
Front Curved Glass 50-12470 50-12471 50-12472
Glass Shelf Top 52-12597 52-12600 52-12603
Glass Shelf Middle 52-12598 52-12601 52-12604
Glass Shelf Bottom 52-12599 52-12602 52-12605
Door R.H.- Reflective 53-12550 53-12552 53-12554
Door L.H.- Reflective 53-12551 53-12553 53-12555
Light Shield 42-30209 42-30209 42-30209
Shelf Support L/R Plastic 67-12647 67-12647 67-12647
Shelf Support Center Plastic 67-12648 67-12648 67-12648
Gray Shelf Pad 67-72586 67-72586 67-72586
Mirrored End- Left 55-12549L 55-12549L 55-12549L
Mirrored End- Right 55-12549R 55-12549R 55-12549R

WIRING DIAGRAM- FCC-4 & FCC-5

WIRING DIAGRAM- FCC-6
California Residents Only.
WARNING
This product can expose you to chemicals including chromium which is known to the State of California to
cause cancer and birth defects or other reproductive harm. For more information go to
www.P65Warnings.ca.gov