Fein ABOP 6 Setup guide

ABOP 6, 10, 13-2
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation. C-SC_CSSM 2012.08 1/69 Version 1
Repair instructions

ABOP 6, 10, 13-2
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation. C-SC_CSSM 2012.08 2/69 Version 1
1. Models described
2. Technical data
3. Provisions
4. Tools required
5. Lubricants and auxiliary substances required
6. Disassembly
7. Assembly
8. Troubleshooting
9. Connection diagram
Contents

ABOP 6, 10, 13-2
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation. C-SC_CSSM 2012.08 3/69 Version 1
These instructions describe how to repair the following models:
Model Order no.
ABOP 6 710501
ABOP 10 710502
ABOP 13-2 710503
1. Models described

ABOP 6, 10, 13-2
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation. C-SC_CSSM 2012.08 4/69 Version 1
2. Technical data
Technical data
The complete technical data can be found in the operating instructions for the model.
Test data
Up-to-date test data for all models can be found on the FEIN Extranet (Customer Service → Repair Guides).
Lubricants
The lubricants and container sizes available from FEIN can be found on the FEIN Extranet (Customer Service
→ Repair Guides).
Lists of spare parts
Lists of spare parts and exploded views are available online at www.fein.com

ABOP 6, 10, 13-2
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation. C-SC_CSSM 2012.08 5/69 Version 1
3. Provisions
Provisions
Please note that power tools may only be repaired, maintained and checked by a trained
electrician, as improper repair can result in serious risks to the user.
The provisions set out in DIN VDE 0701-0702 should be observed after repairs.
Only use original FEIN spare parts!
The relevant accident prevention regulations of the employers’ liability insurance associations are
to be observed when commissioning.
The German Equipment and Product SafetyAct applies for correct use.
Outside Germany, the regulations applicable in the relevant country must be observed!

ABOP 6, 10, 13-2
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation. C-SC_CSSM 2012.08 6/69 Version 1
4. Tools required
Standard tools
Torx 15 and 20 screwdrivers
Small slotted screwdriver
Arbor press
Plastic hammer
Slide gauge
Cable hooks
Circlip pliers
Special tools
Unlocking tool
Arbor
Sleeve: Inner diameter 55 mm
Outer diameter 65 mm
Sleeve: Inner diameter 15 mm
Outer diameter 25 mm
Sleeve: Inner diameter 7 mm
Outer diameter 30 mm
Ball bearing support 19 mm
Ball bearing puller 15 mm 6 41 07 015 00 0
Ball bearing puller 19 mm 6 41 07 019 00 7
Drawing-off socket cap 6 41 04 150 00 8
Open-ended spanner 17 mm (width 4 mm) 6 29 03 002 00 9
Test board 6 41 340 0100 0
NOTE
You can only order special tools with an
order number from FEIN.

ABOP 6, 10, 13-2
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation. C-SC_CSSM 2012.08 7/69 Version 1
4. Tools required
Special tools
Unlocking tool
FEIN recommends using this unlocking tool because it is designed
precisely for the plug contact used.
Order no.: 1-1579007-6 (not available from FEIN)
Manufacturers: www.te.com

ABOP 6, 10, 13-2
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation. C-SC_CSSM 2012.08 8/69 Version 1
5. Lubricants and auxiliary substances
required
Lubricants
ABOP 6
Grease 0 40 101 0100 4 12 g Gearbox
ABOP 10
Grease 0 40 101 0100 4 12 g Gearbox
Grease 0 40 205 0000 2 Bearing journal of spur gear shaft
ABOP 13-2
Grease 0 40 101 0100 4 25 g Gearbox
Grease 0 40 205 0000 2 Bearing journal of spur gear shaft
Sealants
ABOP 6, 10, 13-2
Surface seal Loctite 5188 Gearbox head

ABOP 6, 10, 13-2
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation. C-SC_CSSM 2012.08 9/69 Version 1
6. Disassembly
1. Remove battery.
2. Clamp socket wrench in drill chuck.
3. Firmly hold drill shaft with open-ended spanner.
4. Unscrew drill chuck with socket wrench. Tool:
-Open-ended spanner, 17 mm (width
4 mm)
6 29 03 002 00 9
-Socket wrench

ABOP 6, 10, 13-2
All rights reserved by FEIN, especially in case of industrial rights registration.
FEIN retains all rights of disposal, such as copying and circulation. C-SC_CSSM 2012.08 10/69 Version 1
6. Disassembly
1. Remove screws from gearbox head.
2. Remove gearbox head.
Tool:
-Torx 20 screwdriver