Fein BOP 6 Setup guide

BOP 6 (A); BOP 10 (A); BOP 10-2 (A); BOP 13-2 (A)
Repair instructions
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BOP 6 (A); BOP 10 (A); BOP 10-2 (A); BOP 13-2 (A)
Contents
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1. Models described
2. Technical data
3. Notes and requirements
4. Tools required
5. Lubricants and auxiliary substances required
6. Removal
7. Fitting
8. Troubleshooting
9. Connection diagram

BOP 6 (A); BOP 10 (A); BOP 10-2 (A); BOP 13-2 (A)
1. Models described
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These repair instructions describe how to repair the following models:
Model Order number
BOP 6 (A) 7 205 52 .. .. .
BOP 10 (A) 7 205 53 .. .. .
BOP 10-2 (A) 7 205 54 .. .. .
BOP 13-2 (A) 7 205 55 .. .. .

BOP 6 (A); BOP 10 (A); BOP 10-2 (A); BOP 13-2 (A)
2. Technical data
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Technical data
All the technical data can be found in the operating instructions for the model.
Test data
Up-to-date test data for all models can be found on the FEIN Extranet (Customer Service →Repair Guides).
Lubricants
The lubricants and container sizes available from FEIN can be found on the FEIN Extranet (Customer Service →Repair Guides).
Lists of spare parts
Lists of spare parts and exploded views are available online at www.fein.com

BOP 6 (A); BOP 10 (A); BOP 10-2 (A); BOP 13-2 (A)
3. Notes and requirements
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Please note
These instructions are only intended for persons with suitable technical training. It is assumed that the reader has mechanical and
electrical training.
Only use original FEIN spare parts.
Provisions
Please note that power tools may only be repaired, maintained and checked by a trained electrician, as improper repair can result in
serious risks to the user.
The provisions set out in DIN VDE 0701-0702 should be observed after repairs.
The relevant accident prevention regulations of the employer’s liability insurance associations are to be observed when
commissioning.
The German Equipment and Product Safety Act [ProdSG] applies for correct use.
Outside Germany, the regulations applicable in the relevant country must be observed.

BOP 6 (A); BOP 10 (A); BOP 10-2 (A); BOP 13-2 (A)
4. Tools required
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Standard tools Special tools
Open-ended spanner
(width = 4 mm) 17 mm Drawing-off socket cap 6 41 04 150 00 8
Socket head wrench 10 mm Chuck cone, 15 mm diameter 6 41 07 015 00 1
Arbor press Chuck cone, 19 mm diameter 6 41 07 019 00 7
Punch 7 mm diameter Assembly aid 6 41 22 121 01 0
Plastic hammer Assembly aid 6 41 31 017 00 0
Circlip pliers
Torx T20
Slotted screwdriver
Slotted screwdriver (small)
Combination pliers
Inner puller
Cross-tip screwdriver PH1; PH2
Forceps
Sleeve 33 mm inner diameter
43 mm inner diameter
13 mm inner diameter
17 mm inner diameter

BOP 6 (A); BOP 10 (A); BOP 10-2 (A); BOP 13-2 (A)
4. Tools required
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Standard tools
Sleeve 30 mm inner diameter
40 mm inner diameter
12 mm inner diameter
30 mm inner diameter
20 mm inner diameter
28 mm inner diameter
55 mm inner diameter
65 mm inner diameter
7 mm inner diameter
17 mm inner diameter
8 mm inner diameter
19 mm inner diameter
20 mm inner diameter
27 mm inner diameter
6 mm inner diameter
20 mm inner diameter
12 mm inner diameter
15 mm inner diameter

BOP 6 (A); BOP 10 (A); BOP 10-2 (A); BOP 13-2 (A)
5. Lubricants and auxiliary substances required
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Lubricants
BOP 6 (A)
Grease 0 40 101 0100 4 12 g Gearbox housing
BOP 10 (A); BOP 10-2 (A); BOP 13-2 (A)
Grease 0 40 101 0100 4 25 g Gearbox housing

BOP 6 (A); BOP 10 (A); BOP 10-2 (A); BOP 13-2 (A)
6. Removal
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Removing the gearbox housing
1. Insert the socket head wrench into the quick-action chuck.
2. Turn the quick-action chuck (1) downwards.
3. Unscrew the three screws (2).
4. Remove the gearbox housing (3).
Tools:
- Socket head wrench
- Open-ended spanner,
17 mm (width = 4 mm)
- Torx T20
1
3
2

BOP 6 (A); BOP 10 (A); BOP 10-2 (A); BOP 13-2 (A)
6. Removal
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Removing the gearbox housing [applies to: BOP 6 (A)]
1. Pull off the grooved ball bearing (1).
2. Remove the circlip (2).
3. Remove the gear-wheel (3).
4. Remove the spring washer (4).
Tools:
- Drawing-off socket cap
- Chuck cone, 15 mm
- Circlip pliers
1
2
3
4

BOP 6 (A); BOP 10 (A); BOP 10-2 (A); BOP 13-2 (A)
6. Removal
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Removing the gearbox housing [applies to: BOP 6 (A)]
1. Remove the clutch ring (1).
2. Remove the six rollers (2).
3. Remove the circlip (3).
4. Press out the shaft (4).
Tools:
- Arbor press
- Sleeve
33 mm inner diameter
43 mm outer diameter
3
4
1
2

BOP 6 (A); BOP 10 (A); BOP 10-2 (A); BOP 13-2 (A)
6. Removal
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Removing the gearbox housing [applies to: BOP 6 (A)]
1. Remove the circlip (1).
2. Press down on the grooved ball bearing (2). Tools:
- Circlip pliers
- Arbor press
- Sleeve
13 mm inner diameter
17 mm outer diameter
2
1

BOP 6 (A); BOP 10 (A); BOP 10-2 (A); BOP 13-2 (A)
6. Removal
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Removing the gearbox housing [applies to: BOP 10 (A)]
1. Pull off the grooved ball bearing (1).
2. Remove the circlip (2).
3. Remove the gear-wheel (3).
Tools:
- Drawing-off socket cap
- Chuck cone, 15 mm
- Circlip pliers
- Plastic hammer
1
2
3

BOP 6 (A); BOP 10 (A); BOP 10-2 (A); BOP 13-2 (A)
6. Removal
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2017-10-12
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Removing the gearbox housing [applies to: BOP 10 (A)]
1. Remove the gear-wheel (1).
2. Remove spring washer (2).
3. Pull off the clutch ring (3).
4. Remove the six rollers (4).
5. Remove the circlip (5).
Tools:
- Circlip pliers
2
1
3
5
4

BOP 6 (A); BOP 10 (A); BOP 10-2 (A); BOP 13-2 (A)
6. Removal
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Removing the gearbox housing [applies to: BOP 10 (A)]
1. Press out the shaft (1).
2. Remove the disc (2).
3. Remove the circlip (3).
Tools:
- Arbor press
- Sleeve
30 mm inner diameter
40 mm outer diameter
- Circlip pliers
2
1
3

BOP 6 (A); BOP 10 (A); BOP 10-2 (A); BOP 13-2 (A)
6. Removal
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Removing the gearbox housing [applies to: BOP 10 (A)]
1. Press down on the grooved ball bearing (1).
2. Press the gear-wheel [z = 30 mm] (2) down. Tools:
- Arbor press
- Sleeve
12 mm inner diameter
30 mm outer diameter
1
2

BOP 6 (A); BOP 10 (A); BOP 10-2 (A); BOP 13-2 (A)
6. Removal
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Removing the gearbox housing [applies to: BOP 13-2 (A)]
1. Remove the two shafts (1) with gear-wheels. Tools:
- Plastic hammer
1

BOP 6 (A); BOP 10 (A); BOP 10-2 (A); BOP 13-2 (A)
6. Removal
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Removing the gearbox housing [applies to: BOP 13-2 (A)]
1. Remove the plate (1).
2. Remove the switch pushbutton (2).
NOTE:
The two leaf springs (5) are tensioned and could jump out.
3. Lever out the bolt (3) to halfway.
4. Lever out the bolt (4).
5. Remove the two leaf springs (5), the two bolts (3/4) and the bolt (6).
Tools:
- Slotted screwdriver
- Combination pliers
1
2
3
4
6
5

BOP 6 (A); BOP 10 (A); BOP 10-2 (A); BOP 13-2 (A)
6. Removal
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Removing the gearbox housing [applies to: BOP 13-2 (A)]
1. Pull off the ball bearing (1).
2. Remove the circlip (2).
3. Remove the gear-wheel (3) with the spring washer.
Tools:
- Drawing-off socket cap
- Chuck cone, 15 mm
- Circlip pliers
1
2
3

BOP 6 (A); BOP 10 (A); BOP 10-2 (A); BOP 13-2 (A)
6. Removal
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Removing the gearbox housing [applies to: BOP 13-2 (A)]
1. Remove the clutch ring (1) and the rollers (2).
2. Remove the grooved ball bearing (3).
1. Remove the circlip (4).
Tools:
- Inner puller
- Circlip pliers
1
3
4
2