Fervi 0759 Operation manual

OPERATION AND
MAINTENANCE MANUAL
Partially assembled dust collector
Art. 0759
ORIGINAL INSTRUCTIONS
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FOREWORD
Read this manual before operating any machinery
ORIGINAL INSTRUCTIONS
Before starting any operation it is compulsory to read this instruction manual. The guarantee
that the machine will function and perform properly is strictly dependent upon the application
of all the instructions contained in this manual.
Operator Qualification
The operators assigned to using this machine must be supplied with all of the necessary
information and instruction and should be provided with adequate training regarding
safety in pertaining to:
a) The conditions of use of the equipment;
b) Foreseeable abnormal situations, pursuant to Article 73 of Legislative Decree
81/08.
We guarantee the Machine's conformity to the specifications and technical instructions
described in the Manual on the date of issuance and listed herein; On the other hand,
the machine may also be subject to important technical changes in the future, without
the manual being updated.
Therefore, see FERVI for information about modifications that could be implemented.
REV. 3 October 2013
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CONTENTS
1 INTRODUCTION ........................................................................................ 4
1.1 Preface..........................................................................................................................5
2 SAFETY WARNINGS .................................................................................. 6
2.1 General safety rules for machine tools..........................................................................6
2.2 Safety rules for electrical machine equipment ..............................................................8
2.3 Technical support..........................................................................................................8
2.4 Other provisions ...........................................................................................................8
3 TECHNICAL SPECIFICATIONS ................................................................... 9
4 DESCRIPTION OF THE MACHINE ............................................................. 10
4.1 Identification plate .....................................................................................................11
4.2 Pictograms ..................................................................................................................11
5 INSTALLATION OF THE MACHINE ........................................................... 13
5.1 Assembling the vacuum ..............................................................................................13
5.2 Suction tube assembly ................................................................................................ 18
5.3 Connecting the plug and test start .............................................................................. 18
6 CONTROL SWITCHES............................................................................... 19
6.1 On switch (start) ........................................................................................................ 19
6.2 Stop button .................................................................................................................19
7 OPERATION ............................................................................................ 20
7.1 Emptying the chip collection bag ................................................................................20
8 MACHINE SAFETY DEVICES..................................................................... 21
8.1 Electrical safety devices ..............................................................................................21
8.2 "Mechanical" Safety Devices .......................................................................................22
8.2.1 Protective casing...................................................................................................... 22
9 MAINTENANCE ........................................................................................ 23
9.1 Routine maintenance ..................................................................................................23
10 TROUBLESHOOTING ............................................................................. 24
11 REPLACEMENT PARTS........................................................................... 25
12 DISPOSAL OF PARTS AND MATERIALS ................................................. 28
13 ELECTRICAL CIRCUIT ........................................................................... 29
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1 INTRODUCTION
This manual is delivered with the machine, and it must be regarded as an inseparable part of
it.
The manufacturer holds all ownership to material and intellectual property of this manual;
any disclosure or copying, even partial, of this publication without prior written consent is
forbidden.
The purpose of this manual is to provide the knowledge necessary for the use and
maintenance of the machine Aspiratore per trucioli Art. 0759 and create a sense of
responsibility and an understanding of the capabilities and limitations of the means entrusted
to the operator.
As the machine is entrusted to experienced and skilled operators, the following machine must
be perfectly known by the operator if you want it to be used safely and effectively.
Operators must be properly trained and prepared, so make sure that this manual is read and
consulted by the staff responsible for commissioning, operation and maintenance of the
Aspiratore per trucioli. This is to make all operations the safest and most effective possible
for those who carry out these tasks.
Therefore, it is imperative to strictly comply with the requirements in this manual, a
necessary condition for safe and satisfactory operation of the machine.
Before starting operation, installation and use of the Aspiratore per trucioli, authorised
staff must therefore:
carefully read this technical document;
know which protections and safety devices are available on the machines, their location
and how they work.
The buyer is responsible for ensuring that users are properly trained, that they are aware of
all the information and instructions in this document and that they are aware of the potential
risks of operating the Aspiratore per trucioli.
The manufacturer waives any and all responsibility for damage to people and/or
things caused by non-observance of the instructions in this manual.
The Aspiratore per trucioli was designed and built with mechanical guards and safety
devices designed to protect the operator/user from possible injury. It is strictly forbidden to
modify or remove guards, safety devices and caution labels. If this must be done (for
example, for cleaning or repair), make sure that no one can use the machine.
Modifications to the machine carried out by the user must be considered their sole
responsibility, therefore the manufacturer waives any and all responsibility for any
damage caused to persons and/or property resulting from maintenance performed
by unqualified personnel and in a manner unlike the operating procedures shown
below.
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GRAPHIC REPRESENTATION OF SAFETY,OPERATIONAL AND RISK WARNINGS
The following boxes are designed to attract the attention of the reader / user for the proper
and safe use of the machine:
Pay attention
This highlights behavioural rules to prevent damage to the machine and/or the occurrence of
dangerous situations.
Residual Risks
This highlights the presence of dangers that cause residual risks to which the operator must
pay attention in order to avoid injury or damage to property.
1.1 Preface
For safe and easy operation of the Aspiratore per trucioli, this manual must be read
carefully in order to acquire the necessary knowledge. In other words, durability and
performance are strictly dependent on how it is used.
Even if already familiar with the Aspiratore per trucioli, it is necessary to follow the
instructions contained herein, in addition to the general precautions to be observed while
working.
Acquire full knowledge of the machine.
Read this manual carefully to understand: operation, safety devices and all necessary
precautions. All this is to allow safe use of the equipment.
Wear appropriate clothing for the job.
The operator must wear appropriate clothing, so as to prevent the occurrence of
unpleasant accidents.
Maintain the machine with care.
Machine operation
The machine must only be used by qualified personnel trained to use the machine by
authorized personnel.
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2 SAFETY WARNINGS
2.1 General safety rules for machine tools
Risks related to Using the Machine
Do NOT underestimate the risks related to the use of the machine and stay focused on the
work you are carrying out.
Risks related to Using the Machine
Despite the implementation of all safety devices for safe use of the machine, it is necessary to
take note of all the accident prevention requirements highlighted in various parts of this
manual.
Risks related to Using the Machine
Every person who is responsible for the use and maintenance of the machine should first have
read the instruction manual, particularly the chapter dealing with safety.
It is recommended that the plant safety manager get written confirmation of the above.
Risks related to Using the Machine
During all work phases with the machine, you should proceed with great caution in
order to avoid damage to persons, to the property or to the machine itself.
Please use the machine only for its expected uses (drilling or tapping).
Don't tamper with the safety devices equipping the machine.
Risks related to Using the Machine
Before starting any work on the machine, the operator must wear the appropriate personal
protective equipment (PPE) such as gloves and eye protection.
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1. Always check the efficiency and integrity of the machine.
2. Before connecting the machine to the mains make sure that the switch is in the rest
position.
3. Do not start the machine in an enclosed or poorly ventilated area, or in the presence of
a flammable and/or explosive atmosphere. Do not use the machine in damp and/or wet
locations, or those exposed to rain or humidity.
4. Before starting the machine, get used to ensuring that no remaining adjustment or
maintenance wrenches have remained inserted.
5. Keep the workplace tidy and free from hindrances; disorder causes accidents.
6. Make sure that the work environment is forbidden to children, non-employees and
animals.
7. Do not perform tasks on the machine other than those for which it was designed. Only
use the machine in the manner in which it was intended, as described in this instruction
manual.
8. Work without disturbances.
9. Work areas must be well lit.
10.Always wear eye protection and protective gloves while working. If dust is produced,
use the appropriate masks.
11.Wear appropriate clothing. Loose clothing, dangling jewellery, long hair, etc.., can get
caught in the moving parts, causing irreparable injury.
12.Replace worn and/or damaged parts, check that the guards and protection devices work
properly before operating. If necessary, have the machine checked by the service
support personnel. Use only original spare parts.
13.Cut the mains voltage supply to the machine when:
the machine is not being operated;
is left unattended;
you are performing maintenance or adjustment because the machine does not
work properly;
the power cable is damaged;
you are replacing its tool;
in case the machine is being moved to another location;
you are cleaning the machine.
14.Do not use the machine in areas with a risk of fire and / or explosion.
15.It is recommended that users of this publication, for maintenance and repair, have a
basic knowledge of mechanical principles and of repair technique procedures.
16.To stop the machine, always and only use the stop command (red button).
17.Do not leave the machine until the motor has completely stopped.
18.Management in charge of safety is to make sure that the staff responsible for
using the machine has read and understood this manual in its entirety.
19.The company safety manager is responsible for monitoring the company's risk
status according to Legislative Decree no. 81/08.
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2.2 Safety rules for electrical machine equipment
Risks related to Using the Machine
1. Do not modify the electrical system in any way. Any attempt in this regard may
jeopardize the operation of electrical devices, thus causing malfunction or accident.
2. Work carried out in the electrical system of the machine must, therefore, be carried out
only by qualified and authorized personnel.
3. If one hears unusual noises, or feels something strange, immediately stop the machine.
Then carry out an inspection and, if necessary, perform any repairs as required.
1. Ensure supply voltage complies with the label and technical specifications (230 V / 50
Hz).
2. It is necessary to use a device for the automatic interruption of the power supply in
case of failure, which is to be coordinated with the machine's electrical system. For
more detailed information, contact a trusted electrician.
3. The mains power outlet should be bipolar grounded (10/16 A, 250 V), extension cables
must have sections that are the same or greater than the sections of the power cable
of the machine.
4. The power supply cable (and its possible extension cable) should never come in contact
with hot objects, sharp edges, wet or oiled surfaces.
5. The power cord should be checked regularly and before each use to check for signs of
damage or wear. If these are not in good condition, replace the cable.
6. Do not use the power cord to lift the machine or to remove the plug from the socket.
2.3 Technical support
For any problems or concerns, please contact, without hesitation the Customer Service
Department of your dealer, who has competent and specialized staff, specific equipment and
spare parts.
2.4 Other provisions
IT IS FORBIDDEN TO TAMPER WITH SAFETY DEVICES
The first thing to do when starting work is to check for the presence and integrity of the
protections and the operation of the safety devices.
If any defect is encountered do not use the machine!
Even more so, it is strictly forbidden to modify or remove guards, safety devices,
labels and indication signs.
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3 TECHNICAL SPECIFICATIONS
Model Art. 0759
Weight (kg) 44
Rated voltage (V) 230
Frequency (Hz) 50
Power (W) 1,500
Motor speed (r/min) 2,950
Air flow rate (m3/h) 2,500
Noise emitted LpA (dB) 79
Size (mm) 840 x 560 x 1800
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4 DESCRIPTION OF THE MACHINE
Figure 1 – Overview.
1Suction fun 6Filter bag
2Electric motor 7Collection bag
3Start and stop switches 8Suction tube coupling
4Base of support 9Connection tube
5Bag support rod
1
2
3
4
5
6
7
8
9
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4.1 Identification plate
The following identification plate is attached to the machine (Figure 2).
Figure 2 – Identification plate.
4.2 Pictograms
The machine has the following warning pictograms:
Pictogram indicating the rotation direction of the fan (Figure 3);
Figure 3 – Rotation direction pictogram.
Pictogram with a summary of the most important safety precautions;
Figure 4 – Pictogram with the safety precautions.
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Attention pictogram with an indication of the main residual risks (projection of
splinters, electric shock, etc.) and a graphical indication of some safety precautions
(wear protective goggles, read the manual, etc.).
Figure 5 – Attention and warning pictogram
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5 INSTALLATION OF THE MACHINE
5.1 Assembling the vacuum
Clean the workbench
Before assembling the machine, clean the workbench of any dirt that may be present.
Open the packaging box and remove all the parts that make up the machine
A. Hose
B. Vacuum and electric motor
C. Conveyor
D. Support base
E. Upper support
F. Supports
G. Inlet manifold
H. Bags
I. Gasket
J. Swivel wheels
K. Nuts and bolts
L. Exhaust manifold
M. Clip Figure 6– Parts that compose the machine.
1. Turn over the base (D) and fit
the four swivel wheels (J)
(Figure 7).
Figure 7 – Mounting the wheels.
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2. Install the vacuum (B) on the support
base (
3. Figure 8), tightening the 4 fastening
screws using an hex wrench.
Figure 8– Mounting the vacuum on the
base.
4. Position the exhaust manifold (L) onto the
body of the vacuum (Figure 10), making
sure to fit the gasket (Figure 9) and
secure it with the four screws, washers
and nuts.
Figure 9 - Mounting the gasket.
Figure 10 – Mounting the exhaust
manifold.
5. Attach the supports (F) to the support base, and then attach the body of the conveyor
(C) to the upper end of the supports
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6. Attach the upper support of the bag (E) to the conveyor body, using the appropriate
fastening screws and a hex wrench.
Figure 11 – Mounting the supports and the conveyor body.
7. Connect one end of the hose (A) to
the exhaust manifold casing of the
vacuum fan (Figure 11) and secure it
with the jubilee clip (M).
Figure 12 – Mounting the hose.
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8. Connect the opposite end of the hose (A) to the conveyor
body (C) and secure it with the jubilee clip (M) (Figure 13).
Figure 13 - Intermediate result.
9. Arrange the bags (H) on the manifold
and secure with the retaining straps
(Figure 14).
Figure 14 – Mounting the bags.
10.Hang the upper bag on the support (Figure 15).
Figure 15 – Fastening the bag.
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11.The double attachment tube (G) can
now be inserted into the hole of the
vacuum (Figure 16).
Figure 16 - Mounting the attachment tube
The machine is now fully assembly. For operation the vacuum has to be moved next to the
woodworking machine to which it will be connected. This operation is facilitated by the the
swivel wheels positioned under the base.
Loss of stability
Place the chip collection vacuum on a solid, strong, flat and horizontal surface to prevent it
from falling over.
Installation of the machine
Do not install the machine outdoors to prevent damage to the bags, the electrical control
circuit and loss of functionality.
The machine can not be used alone but must be connected, via a suitable tube to a
woodworking machine.
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5.2 Suction tube assembly
The chip vacuum is connected, via a suction tube (of suitable diameter), to one or two
woodworking machines or other machinery that discharges sawdust and/or wood chips that
must be collected.
If it is connected to only one machine, attach the end of the chips
exhaust tube to a vacuum inlet (ref. I) while the other is closed
with a cap (ref. II).
Figure 17 – Suction tube
coupling.
If instead, the chip vacuum is connected to two machines, the chip discharge tube for the
first machine will be inserted into an inlet on the vacuum and the chip discharge tube of the
second machine will be inserted into the other inlet on the vacuum.
Suction hose installation
Do not install the suction pipe with the motor running; in addition, for added safety,
remove the power plug from the mains socket.
Do not insert or place your hands or other objects near the suction duct of the machine.
Do not cut, break or modify the suction duct grille.
5.3 Connecting the plug and test start
1. Insert the power supply plug into a grounded double pole socket (10/16 A, 230 V).
2. Start the machine by pressing the start button and make
sure that the direction of rotation of the fan is as indicated
by the arrow on the protective casing (Figure 18).
3. Make sure the bags and the suction tube are properly
attached and above all that they remain in a stable position.
Figure 18 - Direction
arrow
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6 CONTROL SWITCHES
The switches are located on the body of the vacuum, under the emergency button cap which
can be opened. They are used to turn the chip collection vacuum on and off.
6.1 On switch (start)
The green button (I), is used for starting (turning on) the chip
vacuum (Figure 19). By pressing this button, the electric motor
connected to the fan is powered.
Figure 19 – Close-up of
the buttons.
6.2 Stop button
The red button (0), is used for switching off (stopping) the chip
vacuum (Figure 20). By pressing this button, power to the
electric motor is switched off and the fan stops rotating.
Figure 20 – Close-up of
the buttons.
NOTE:
NOTE: Given the reduced overall size of the machine, the
off button is also an emergency stop button. Therefore,
during use, keep the lid ("cap") lowered and, in the event
of an emergency, press the red button on the lid itself
(Figure 21).
Figure 21 – Emergecy
button.
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7 OPERATION
The chip vacuum is a very easy machine to use. After connecting the power plug and the chip
suction tube(s), the machine is ready for use.
First turn on the chip vacuum, by pressing the green button (Figure 19) and then the
woodworking machine. After use turn off the machine and then the vacuum. To switch on the
woodworking machine, follow the manufacturer's instructions.
Machine operation
The chip vacuum should be used coupled with one or two woodworking machines (or similar)
to collect the sawdust and chips produced by the latter during processing.
7.1 Emptying the chip collection bag
To empty the bag (or bags, in the event the chip vacuum is connected to two woodworking
machines), stop the woodworking machine (or machines) by following the relevant operating
instructions and then the vacuum by pressing the red button (Figure 20) and wait for all the
machines to come to a complete stop.
Unhook the strap securing the bag which is full of chips and then remove the bag and empty
it.
For assembly proceed in reverse, first putting the bag in position, then attaching the strap
tightening thoroughly.
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