Fieldmann FDK 2003-E User manual

FDK 2003-E

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FDK 2003-E

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Fig. 1
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Fig. 3 Fig. 4
Fig. 5 Fig. 6
Fig. 7 Fig. 8

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Fig. 9 Fig. 10
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Fig. 13 Fig. 14

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Fig. 15 Fig. 16
Fig. 17 Fig. 18
Fig. 19

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Fig. 20
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Thank you for your purchase of the electrical circular saw. For your personal safety,
read and understand the Instruction Manual before using. Keep the Instruction Manual
in a safe place for future reference.
TABLE OF CONTENTS
Table of contents
TWIN BLADES CUTTER OPERATING INSTRUCTIONS
8EN
GENERAL SAFETY REGULATIONS
Important safety notices
Packaging
Instructions for use
GENERAL SAFETY INSTRUCTIONS
SYMBOLS ............................................................................................................................
FEATURES.............................................................................................................................
ASSEMBLY ...........................................................................................................................
OPERATION.........................................................................................................................
MAINTENANCE...................................................................................................................
DECLARATION OF CONFORMITY......................................................................................
TECHNICAL DATA...............................................................................................................
LIQUIDATION.......................................................................................................................
1.
2.
3.
4.
5.
6.
7.
8.
9.
10.
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24
Twin Blades Cutter
INSTRUCTION MANUAL

FDK 2003-E
EN9
General safety instructions
1. GENERAL SAFETY INSTRUCTIONS
WARNING! Carefully read the instruction manual before use.
Important safety warnings
Unpack the product carefully and be sure not to throw away any part of the package before
having found all components of the product.
Keep the product in a dry place out of reach of children.
Read all cautions and instructions. The failure to adhere to warning cautions and instructions
may result in an accident, fire and/or a serious injury.
Packaging
The product is placed in a package preventing damage during transport. This package is a raw
material therefore it can be handed-over for recycling.
Instructions for use
Before beginning to work with the machine, read the following safety rules and instructions for
use. Familiarize with operating elements and the proper use of the device. Keep the manual in a
safe place for future reference. We recommend keeping the original package including the inner
packaging materials, cash voucher and guarantee card for a period of warranty at minimum.
For a case of transportation, pack the machine into the original box from the manufacturer,
thus ensuring a maximum protection of the product during a possible transport (e.g. moving or
sending into a service station).
Note: If you hand the machine over to next persons, hand it over together with the manual.
Adherence to the attached instructions for use is a precondition for the proper use of the
machine. The operation manual includes also instructions for operation, maintenance and
repairs.
The manufacturer does not take any responsibility for accidents or damages
resulting from the failure to adhere to this manual.

10EN General safety instructions
2. GENERAL SAFETY INSTRUCTIONS
Carefully read, remember and keep these safety instructions
WARNING! In the use of electric machines and power tools, it is necessary to respect
and follow the following safety instructions for the reasons of protection against electric
shock, personal injury and danger of fire. The term “power tool” in the instructions below
refers both to mains-operated (corded) power tool or battery-operated (cordless) power tool.
Save all warnings and instructions for future reference.
Workplace
Keep the work area clean and well lit. Cluttered or dark areas in the workplace invite
accidents. Store power tools that you don’t currently use.
Do not operate power tools in environments with danger of occurrence of a fire or explosion,
such as in the presence of flammable liquids, gases, or dust. Power tools create sparks
which may ignite the dust or fumes.
Keep unauthorised persons, especially children, away from the work area while operating
a power tool! Distractions can cause you to lose control over the performed activity. In no
event leave your power tool unattended. Keep the equipment away from animals.
Electrical Safety
Power tool plugs must match the mains socket outlet. Never modify the plug in any way.
Do not use any adapter plugs with earthed (grounded) power tools. Undamaged plugs and
matching outlets will reduce risk of electric shock. Damaged or fouled supply cables increase
the risk of electric shock. If the power cord is damaged, it must be replaced by a new power
cord which is available at the authorised service centre or the importer.
Avoid body contact with earthed or grounded surfaces such as pipes, radiators, cooking
ranges and refrigerators. There is an increased risk of electric shock if your body is earthed or
grounded.
If an extension cord is used, always check whether its technical parameters match the
information specified in the type label of the power tool. When operating a power tool
outdoors, use an extension cord suitable for outdoor use. If extension drums are used, these
must be rolled out to prevent overheating of the cord.
If a power tool is operated in a damp location or outdoors, its operation is only permitted if
connected to an electric circuit protected by a residual current device <30 mA. Use of residual
current device (RCD) reduces the risk of electric shock.
Hold the power tool by insulated gripping surfaces only as the cutting or drilling tool may
contact hidden wiring or its own power cord during operation.
TWIN BLADES CUTTER OPERATING INSTRUCTIONS

EN11
FDK 2003-E
General safety instructions
Personal Safety
Be careful, stay alert and watch what you are doing when operating a power tool.
Concentrate on your work. Do not use a power tool while you are tired or under the influence
of drugs, alcohol or medication. A moment of inattention while operating power tools may
result in serious personal injury. Do not eat, drink and smoke while operating a power tool.
Use personal protective equipment. Always wear eye protection. Use protective equipment
corresponding to the type of work you are doing. Protective equipment such as dust mask,
non-skid safety shoes, hard hat, or hearing protection used in accordance with the working
conditions will reduce the risk of personal injury.
Prevent unintentional starting. Do not carry the power tool while it is energised or with
your finger on the switch or trigger. Ensure the switch or trigger is in the “off” position before
connecting to power source. Carrying power tools with your finger on the switch or energising
power tools that have the switch on may result in serious injuries.
Remove any adjusting key or wrench before turning the power tool on. An adjusting wrench or
a key left attached to a rotating part of the power tool may result in personal injury.
Keep proper footing and balance at all times. Do not overreach. Never overestimate your own
capabilities. Never use power tools while you are tired.
Dress properly. Wear work clothes. Do not wear loose clothing or jewellery. Keep your hair,
clothing, gloves and other part of your body away from moving or hot parts of the power tool.
Connect the equipment to dust exhaustion. If the tools are provided for the connection of dust
collection or exhaustion devices, ensure these are properly connected and used. Use of such
devices can reduce dust-related hazards.
Fix the work-piece tightly. Use a cabinet clamp or a cramp to fix the work-piece you are about
to machine.
Never use power tools if you are under the influence of alcohol, drugs, medication or other
narcotic or addictive substances.
This equipment is not intended for use by persons (including children) with limited physical,
sensual or mental capacities or lack of experience or knowledge unless they are supervised
or instructed about the use of the equipment by a person responsible for their safety. Children
must be supervised to make sure they are not playing with the equipment.
Power Tool Use and Maintenance
Always disconnect the power tool from the mains in case of any problem during the work,
before cleaning the power tool or its maintenance, during each transportation and after the
completion of the work! Never operate a power tool if it is damaged in any way.
Immediately stop working if the power tool generates abnormal noise or smell.
Do not overload the power tool. The power tool will operate better and safer if it is used at the
rate for which it was designed. Use correct power tool which is intended for the given activity.
The correct power tool will do the job it was designed for better and safer.
Do not use the power tool if it cannot be safely turned on and off using the control switch.
Use of such power tool is dangerous. Defective switches must be repaired by a certified
service provider.

TWIN BLADES CUTTER
12EN
OPERATING INSTRUCTIONS
General safety instructions
Disconnect the tool from the power source before making any adjustments, changing
accessories or maintenance. Such preventive safety measure prevents the risk of starting the
power tool accidentally.
Store idle power tools out of the reach of children and unauthorised persons. Power tools can
be dangerous in the hands of untrained users. Store the power tools in a dry and safe place.
Keep the power tool in good condition. Check the adjustment of moving parts and their
mobility. Check for any damage to the protective guards or other parts which could affect
safe operation of the power tool. If damaged, have the power tool properly repaired before
further use. Many accidents are caused by poorly maintained power tools.
Keep cutting tools sharp and clean. Properly maintained cutting tools with sharp cutting
edges facilitate work, reduce the risk of injury and are easier to control. Use of accessories
other than those specified in the instructions for use could result in damage to the power tool
and cause injuries.
Use the power tool, accessories and tool bits etc. in accordance with these instructions and
in the manner intended for the particular type of power tool taking into account the working
conditions and the work to be performed. Use of the power tool for purposes other than those
the power tool was intended for could result in hazardous situations.
Use of Cordless Power Tools
Before inserting the battery, make sure the switch is in the “0-OFF” position. Inserting a battery
into a switched-on power tool could result in hazardous situations.
Charge batteries only using the chargers prescribed by the manufacturer. Using a charger
intended for other battery type could result in its damage and occurrence of fire.
Use only batteries intended for particular power tool. Use of different batteries could cause
injury or occurrence of fire.
If the battery is not used, keep it separately from metal objects such as clamps, keys, bolts
and other small metal items which could cause connection of one battery contact with the
other. Short-circuiting the battery could result in injury, burns or occurrence of fire.
Handle the batteries with care. Rough handling could result in leak of chemical substance
from the battery. Avoid contact with such substance and if, nonetheless, any contact occurs
wash the affected area under running water. If eyes get into contact with the chemical
substance seek immediately medical aid. Chemical substance from the battery can cause
serious injuries.
Service
Do not replace parts of the power tool, do not make any repairs or interfere in any way with
the construction of the power tool. Have your power tool repaired by qualified repair persons.
Any repair or modification of the product without our company’s authorisation is
impermissible (it could cause injury or damage to the user).
Always have your power tool repaired in a certified service centre. Use only original or
recommended replacement parts. This will ensure that your safety and the safety of your
power tool is maintained.

3.SYMBOLS
Some of the following symbols may be used on this tool. Proper interpretation of these symbols
will allow you to operate the tool better and safer.
WARNING!
V
W
RPM
Volts
Amperes
Hertz
Watt
Minutes
Alternating
Current
Direct Current
No Load speed
Class II
Construction tion
Per Minute
Wet Conditions
Alert
Read User
Manual
Eye Protection
Face Mask
Ear Protection
Gloves
No Hands Symbol
Danger
Warning
Caution
Voltage
Current
Frequency
Power
Time
Type of Current
Type of Current
Rotational speed at no load
Double-insulated Construction
Revolutions per minute
Do not expose to rain or use in damp areas.
To reduce the risk of injury, user must read and
understand user’s manual before using the product.
Always wear safety goggles or safety glasses with side shields.
Wear full-face mask when operating this product.
To protect your ears for the noise and flying debris,
always wear ear protectors or ear plugs.
Always wear gloves when operating this product.
Failure to keep your hands away from the blades will
result in serious injury.
Indicates an immediate hazardous situation. Must
avoid to pre- vent death or serious injury.
Indicates a potentially hazardous situation, which, if
not avoided may result in serious injury.
Indicates a potentially hazardous situation, which, if
not avoided may result in minor injury.
n0
Symboly
SYMBOL NAME DESIGNATION/EXPLANATION
FDK 2003-E
EN13
The operation of any power tool can result in foreign objects flying into your eyes, which can
result in severe injury. Always wear safety goggles or safety glasses with side shields and when
needed it, a full face mask.

Features
4. FEATURES
14EN
TWIN BLADES CUTTER OPERATING INSTRUCTIONS
KNOW YOUR TWIN BLADES CUTTER
Before attempting to use this tool, familiarize yourself with all operation features and Safety rules.
(See Figure 1).
SPINDLE LOCK
The spindle lock allows you to secure the blade when turning the blade screw.
LUBRICATION UNIT
When cutting soft metals such as aluminum or copper, insert a lubricating stick in the lubricating
unit to protect the material and the blades.
VACUUM PIPE
The vacuum pipe collects dust and debris generated while cutting
LOWER GUARD
The lower blade guard is there for your protection and safety. It should NEVER be altered for any
reason. If it becomes damaged or begins to return slowly or sluggishly, DO NOT use your saw until the
damage has been repaired or replaced.
fig 1
1. Lubrication Unit
2. Front Grip
3. Spindle Lock
4. Vacuum Pipe
5. Power Cord
6. On/off switch
7. Upper Guard
8. Lower Guard

EN15
Assembly
5. ASSEMBLY
FDK 2003-E
Carefully remove the tool and any accessories from the box. Make sure that all the
items listed in the packing list are included.
Inspect the tool carefully to make sure no damage occurred during shipping.
Do not discard packaging material until you have carefully inspected and satisfactorily
operated the tool.
Twin Blades Cutter
1 Set of All-Purpose Blades (on saw)
Front Grip
Blade Wrench
10 Lubricating Sticks
User Manual
Carrying Case
WARNING!
If any parts are missing or damaged do not operate this tool until missing
parts are replaced. Failure to do so could result in serious personal injury.
WARNING!
Do not attempt to modify this tool or create accessories not recommended for
use with this tool. Any alteration or modification is misuse and could result in
a hazardous condition and could result in serious personal injury.
WARNING!
To prevent accidental starting that could cause serious personal injury,
always unplug the saw when assembling parts.
UNPACKING
PACKING LIST

Assembly
16EN
WARNING!
If any parts are missing or damaged do not operate this tool until missing
parts are replaced. Failure to do so could result in serious personal injury.
WARNING!
Be sure to first unplug the electric cord from the electrical outlet and allow
blades to cool before removing blades.
ATTACHING THE FRONT GRIP
Front Grip/Handle Assembly - fig 2
1.Push the spindle lock to secure the blade. (Fig. 3)
2.Use the blade wrench to unscrew the lock nut. (Fig. 4)
3.Remove lock nut and washer from the blade (fig. 5)
4.Open lower guard of the blade. (Fig. 6)
5.Lift up and remove “Face 1” blade. (Fig. 7)
6.Lift up and remove “Face 2” blade. (Fig. 8)
ATTACHING THE BLADES
1.Identify “Face 1” and “Face 2” on your new set of blades for Twin Blades
Cutter. (Fig. 9)
2.Open lower guard and place “Face 2” blade on saw and fit on the outer arbor
shaft. (Fig. 10)
3.Place “Face 1” blade on top of “Face 2” blade and fit on inner arbor shaft.
(Fig. 11)
4.Place washer and lock nut onto shaft. (Fig. 12)
5.Tighten lock nut using blade wrench tool. (Fig. 13)
Screw front grip into saw as shown in figure 2.
Use nut to tighten the hand grip.
TWIN BLADES CUTTER OPERATING INSTRUCTIONS

EN17
Operation
6. OPERATION
FDK 2003-E
Keep the blades clean, sharp and properly set. Using a dull blade will place a heavy
load on your saw and increases the danger of kickback. Keep extra blades on hand,
so sharp blades are always available.
Gum and wood pitch hardened on your blade will slow your saw down. Use gum and
pitch remover, hot water or degreaser to remove these accumulations. DO NOT use
gasoline.
The lower blade guard attached to your saw is there for your protection and safety. It
should NEVER be altered for any reason. If it becomes damaged or begins to return
slowly or sluggishly, DO NOT use your saw until the damage has been repaired or
replaced. Contact Customer Service. Leave the guard in its correct operating position
when using the saw.
The guard is operating properly when it moves freely and then readily returns to the
closed position. If, for any reason, your lower blade guard does not close freely,
contact Customer Service for assistance before using it.
CAUTION!
Don’t use the saw when the blade guard is not operating properly. The guard
should be checked for correct operation before each use. If you drop your saw,
check the lower blade guard and bumper for damage at all depth settings
before using.
BLADE GUARD SYSTEM
OPERATING THE SAW
Clamp the work piece so it will not move during the cut.
Slide the switch to ON to start the saw. Always let the blades reach full speed before
you begin to cut into the work piece.
Apply steady and even pressure when making a cut. Forcing the saw causes rough cuts
and could shorten the life of the saw or cause kickback.
Use the lubricating device (included) when cutting aluminum, copper, stainless steel
and cast iron materials, because they have a tendency to smear and adhere to the
blades.
DUALSAW BLADES

Operation
18EN
Always feed material 900 to the blade. Feeding at an angle can burn the blade and
damage the blade teeth.
Don’t place the saw on the part of the work piece that will fall off (after the cut).
To stop the saw, slide the switch to the OFF position.
CAUTION!
Maintain control of the saw to make sawing safer and easier. Loss of control of
the saw could cause an accident resulting in possible serious injury.
Slide the switch to ON to start the saw. Always let the blades reach full speed before
you begin to cut into the work piece.
Apply steady and even pressure when making a cut. Forcing the saw causes rough cuts
and could shorten the life of the saw or cause kickback.
Make sure both blades enter into the material at the same time otherwise,unexpected
kickback may result, risking serious injury.
Feed speed is extremely important to get proper results from the saw. Feed speed is
determined by the hardness and the thickness of the material you plan to cut. Feed
speed is defined by how quickly you push the saw blades through the material.
Feed (for thin materials) the blades down with the teeth protruding only 10-12 mm,
then move forward (or backward) for cutting.
Feeding must be at a 900 angle to the material. Feeding at an angle can burn the
blade and damage the teeth.
CAUTION!
• If the feed speed is too slow, the blades will only press down the material
rather than cutting it. The blade edges glide and wear down the material. This
will cause a poor cut and will cause excessive wear on the blades.
• If the feed speed is fast there is a definite risk that the cut might split. The
splinter will get bigger and bigger and eventually break risking serious
personal injury.
• If the feed speed is too high there is a risk that the cut might split and the
splinter opening’s volume will not be sufficient to divert all the shaving. The
result is a poor cut with significant discharge on the lower side of the material.
STARTING A CUT
HOW TO ADJUST THE FEED SPEED
TWIN BLADES CUTTER OPERATING INSTRUCTIONS

EN19
Operation
FDK 2003-E
CUTTING DIFFERENT MATERIALS
FLAT STRIP
Move blades in a 90 degree angle across the piece. (Fig. 14)
SQUARE TUBE
Move blades to the tube in a diagonal direction.(Fig. 16)
ROUND TUBE
Move blades through the piece in such a way that they come out in a 90 degree angle.
(Fig. 18)
SHEETS
Move blades into the material in a 90 degree angle then slide blades through the
sheet. (Fig. 19 )
U-SHAPE MATERIAL
Move blades to the U-profile material from the diagonal direction. (Fig. 17)
LUBRICATION STICKS
SOFT METALS
Apply lubrication sticks through the lubrication system and then cut. (Fig. 15)
Use the lubricating sticks s to protect your blades and the material when cutting soft
metals such as aluminum or copper.
For your convenience, we have included 10 lubrication sticks in your package.
Additional lubrication sticks can be purchased at www.fieldmann.cz, and in our
partner’s shops.
FIG.20
1 Lubrication Unit
2 Wax Stick
3 Lubrication Knob
Insert a lubricating sticks in the lubricating unit as shown in figure 20.
Use the lubricating knob to feed the wax into the blades as need it

Maintenance
20EN
7.MAINTENANCE
Tool service must be performed by qualified repair personnel. Service or
maintenance performed by unqualified personnel could result in a risk of injury.
Contact Customer Service for information on repairs.
When servicing a tool, always use only identical replacement parts. Follow
instructions in the maintenance section of this manual. Use of unauthorized parts or
failure to follow maintenance instructions may create a risk of electric shock or
injury. Certain cleaning agents such as gasoline, carbon tetrachloride, ammonia,
etc. may damage plastic parts.
Avoid using solvents when cleaning plastic parts. Most plastics are susceptible to
damage from various types of commercial solvents and may be damaged by their
use. Use a clean cloth to remove dirt, carbon dust etc.
It is a known fact that electric tools are subject to accelerated wear and possible
premature failure when they are used to work on fiber glass boats and sports cars,
wallboard, spackling compounds or plaster. The chips and grindings from these
materials are highly abrasive for electrical tool parts, such as bearings, brushes,
commutators, etc. Consequently, clean the tool even more intensely after working
these materials.
Resin and other materials that easily become attached to the sides of the blade
often cause the blade to overheat. This means that it can buckle or even split. You
must therefore always keep the blade clean. Wash it with a solvent. Never try to
scrape the blade clean with a hard object.
When the blade is not in use, it should be stored in its original sheath, well cleaned
and coated with an antioxidant agent.
All of the bearings in this tool are lubricated with a sufficient amount of high- grade
lubricant for the life of the tool under normal operation condition Therefore, no
further lubricating is required.
Double insulation is a concept in safety in electric power tools, which eliminates the
need for the standard 3-wire ground power cord. All exposed metal parts are
isolated from the internal motor components with protecting insulation. Double
insulated power tools do not need to be grounded.
TWIN BLADES CUTTER OPERATING INSTRUCTIONS
GENERAL MAINTENANCE
CLEANING AND STORAGE
LUBRICATION
DOUBLE INSULATION