Fireye MBCE-110FR User manual

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
DESCRIPTION
The MBCE-110/230FR modules provide visual indication and electrical outputs that
signal the user regarding flame presence in a combustion chamber. The module uses
Fireye flame rods to sense flame presence independently or as components in a
burner management system. Many operational characteristics are provided including:
• CE approved
• Self-contained: 110 VAC, 50/60 Hz: MBCE-110FR-1, MBCE-110FR-3
230 VAC, 50/60 Hz: MBCE-230FR-1, MBCE-230FR-3
• Flame Rod compatible
• Flame ON/OFF LED indicator
• 4-20mA permits direct reading of flame signal strength
• Uses CE approved 11-pin relay base
• Panel surface or DIN-rail mounting
• Self-check
The unit provides a cost effective, self-checking method of monitoring flames using
the ionization principle.
Check with Fireye for more details by contacting your local distributor or by check-
ing the Fireye home page at www.fireye.com.
NOTE: When the MBCE-110/230FR modules are used, additional means must be furnished to provide
those functions usually provided by flame safeguard control systems to meet local regulations (i.e.:
safe start check, valve closure, starting and running interlocks, safety timings, etc.).
WARNING: The Equipment described in this manual is capable of causing property damage,
severe injury, or death. It is the responsibility of the owner or operator to ensure that the equip-
ment described is installed, operated and commissioned in compliance with the requirements of
all national and local legislation, which may prevail. Installation, commissioning, or adjustment
of this product MUST be carried out by suitably trained engineer or personnel qualified by
training or experience.
NOTICE: When Fireye products are combined with equipment manufactured by others and/
or integrated into systems designed or manufactured by others, the Fireye warranty, as stated
in its General Terms and Conditions of Sale, pertains only to the Fireye products and not to any
other equipment or to the combined system or its overall performance.
MBCE-110/230FR
Flame Sensor
Module
MBCE-1001
FEBRAURY 6, 2017
FMEDA
SIL2
SEE NOTE 1 ON PAGE 4
exida

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
ORDERING INFORMATION
PRODUCT SPECIFICATIONS
Supply Voltage:MBCE-110FR - 110 VAC (+10%, -15%), 50/60 Hz
(@ 0.1 Amp consumption)
MBCE-230FR - 230 VAC (+10%, -15%), 50/60 Hz
(@ 0.1 Amp consumption)
Flame Relay Output: SPDT 2 Amp Resistive @ 110VAC, 1 Amp @ 30VDC
SPDT 1 Amp Resistive @ 230VAC, 1 Amp @ 30VDC
Flame Fail Response Time: 1 or 3 seconds - depending on part number (-1, -3)
Operating Temperature:-40°F to 150°F (- 40°C to 65°C)
Storage Temperature: - 40°F to 176°F (- 40°C to 80°C)
Humidity: 85% RH (max), non-condensing.
Agency Approvals: (Note1)
MBCE-110FR CE / EN298 / EN230
MBCE-230FR CE / EN298 / EN230
Shipping Weight: 1 lb (.5 Kg)
Flame Rod: S1 = Terminal 4
S2 = Terminal 8 (local panel ground)
Power: Terminals 4 and 8, - 240 - 360 VAC
Note: Measured with digital VOM
Terminals 5 and 8 are internally connected.
Sensitivity: Flame Rod - 3 µA @ 100 Meg ohms
IP-Rating IP-20
Test Jacks: Standby/No flame 4mA
Flame signal (Min) 6mA
Flame signal (Max) 20mA
PART NUMBER DESCRIPTION BULLETIN
Flame Sensor
MBCE-110FR-1 Single channel module, 110 VAC 50/60 Hz, use with flame rod, 1 sec. FFRT. MBCE-1001
MBCE-110FR-3 Single channel module, 110 VAC 50/60 Hz, use with flame rod, 3 sec. FFRT. MBCE-1001
MBCE-230FR-1 Single channel module, 230 VAC 50/60 Hz, use with flame rod, 1 sec. FFRT. MBCE-1001
MBCE-230FR-3 Single channel module, 230 VAC 50/60 Hz, use with flame rod, 3 sec. FFRT. MBCE-1001
Flame Sensor (ATEX / IECEx Ex d IIC T6
MBCE-110FR-1CEX Single channel module, 110 VAC 50/60 Hz, use with flame rod, 1 sec. FFRT. MBCE-1001
MBCE-110FR-3CEX Single channel module, 110 VAC 50/60 Hz, use with flame rod, 3 sec. FFRT. MBCE-1001
MBCE-230FR-1CEX Single channel module, 230 VAC 50/60 Hz, use with flame rod, 1 sec. FFRT. MBCE-1001
MBCE-230FR-3CEX Single channel module, 230 VAC 50/60 Hz, use with flame rod, 3 sec. FFRT. MBCE-1001
Wiring Base
60-2886 Plug in wiring base, DIN rail or panel surface mount complete with retaining kit. MBCE-1001
Mounting Rails
60-2539-12 DIN style mounting rail, 12 inches, mounts up to 4 modules.
60-2539-24 DIN style mounting rail, 24 inches, mounts up to 8 modules.
60-2539-36 DIN style mounting rail, 36 inches, mounts up to 12 modules.
Flame Rods
69ND1-1000K4 Flame rod 1/2” NPT mount, 12” length. SC-103
69ND1-1000K6 Flame rod 1/2” NPT mount, 18” length. SC-103
69ND1-1000K8 Flame rod 1/2” NPT mount, 21” length. SC-103

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PRODUCT SPECIFICATIONS (CEX Models)
Supply Voltage:MBCE-110FR-CEX - 110 VAC (+10%, -15%), 50/60 Hz
(@ 0.1 Amp consumption)
MBCE-230FR-CEX - 230 VAC (+10%, -15%), 50/60 Hz
(@ 0.1 Amp consumption)
Flame Relay Output: SPDT 2 Amp Resistive @ 110VAC, 1 Amp @ 30VDC
SPDT 1Amp Resistive @ 230VAC, 1 Amp @ 30VDC
Flame Fail Response Time: 1 or 3 seconds - depending on part number (-1, -3)
Operating Temperature:-40°F to 131°F (- 40°C to 55°C)
Storage Temperature: - 40°F to 176°F (- 40°C to 80°C)
Humidity: 85% RH (max), non-condensing.
Agency Approvals: (Note1)
MBCE-110FR & MBCE-230FR (CEX): CE / EN 298 / EN 230 /
ATEX: EN 60079-0:2012, EN 60079-1:2007, EN 60079-31:2009,
and EN 60529:1991 + A1:2000 / IECEx: IEC 60079-0:2011, IEC
60079-1:2007-04, IEC 60079-31:2008
Shipping Weight: 6 lb (2.72 Kg)
Flame Rod: S1 = Terminal 4
S2 = Terminal 8 (local panel ground)
Power: Terminals 4 and 8, - 240 - 360 VAC
Note: Measured with digital VOM
Terminals 5 and 8 are internally connected.
Sensitivity: Flame Rod - 3 µA @ 100 Meg ohms
IP-Rating IP-20 IP68 (1 Meter Continuous Immersion)
Test Jacks: Standby/No flame 4mA
Flame signal (Min) 6mA
Flame signal (Max) 20mA
FIGURE 1. MBCE (CEX) HAZARDOUS AREA HOUSING
ATEX Certificate # FM13ATEX0038X
IECEx Certificate # IECEx FMG 13.0018X
Specific Conditions of Use (ATEX / IECEx):
1. Consult the manufacturer if dimensional information on the flameproof joints is necessary.
2. As the Explosion-Protected Flame Sensor is only one element of a flame sensing system for a
combustion safeguard, it has not been evaluated by FM Approvals against the combustion safeguard
performance requirements. Additional certification and performance testing may be required by
jurisdictional authorities.
Housing Construction: Aluminum housing with glass window

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3. Shall be installed as per the requirements in EN 60079-14 or IEC 60079-14, as applicable.
4. Shall use cable glands or conduit entry devices rated for the application to maintain the explosion
protection and IP rating.
5. The MBCE flame sensors are not repairable. If repairs are required, consult the manufacturer.
Note: The MBCE-110FR & MBCE-110FR have been evaluated to EN 298:2012 by TUV, and meet
the Gas Appliance Directive (2009/142/EC)
CE Certificate # CE-0085BT0365
DIN DVGW Certificate # NG-4131BT0364
DIN CERTCO Registration # 5F234
Note 1: Based on Exida’s FMEDA report no. FIR 09/10-26 R001 dated December 13, 2010, Fireye
certifies that the MBCE Flame Sensor Modules are suitable for installations up to and including SIL2
Example of product label
FIGURE 2. DIMENSIONS OF DIN RAILS, WIRING BASES AND FLAME SWITCH MODULES SHOWN IN INCHES (MM)
1.4
1
1.38
1.06
.2
DIN RAIL MOUNT
60-2539-12
60-2539-24
60-2539-36
L = 12" (305)
L = 24" (610)
L = 36" (914)
PART NO. LENGTH
L
(35)
.3
(7.5)
(25)
(36)
(5)
(27) DIMENSIONS IN INCHES (MM)
.13 DIA. TYP. 3.18
2.96 75.06
.14 3.56
1.46 37.08
1.49 37.82
1.03 26.09
2
1
6
11
10
10
5
7
8
9
3
4
STYLE: 11 pin octal, snap-mount/surface mount
TYPE OF CONECTION: Screw connection
STRIPPING LENGTH: 10mm
SCREW THREAD: M3
WIRE SIZE: Maximum up to 2 - #14AWG each terminal
ELECTRICAL RATING: 400V, 10A
To secure MBCE-110/230FR to socket use retaining kit P/N 60-2886

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SENSOR INSTALLATION
WARNING: Incorrect flame rod installation may result in the generation of a false flame sig-
nal, causing unburned fuel to collect in the combustion chamber. The result can be explo-
sions, injuries and property damage. Be certain that the flame rod detects only pilot and/or
main flames.
Route sensor wiring a sufficient distance from ignition and other high voltage or high current wiring
to avoid electrical interference. Interference from ground currents, nearby conductors, radio-fre-
quency emitters (wireless devices), and inverter drives can induce false flame signals. Shielded
cables can help reduce interference with the shield connected to ground at the control end only. The
wire type and its capacitance (picofarads or microfarads) to ground may cause low signal problems,
so a grounded shield may decrease the signal due to the cable's internal capacitance. Multiple sensor
leads run together without shielding may interfere or “cross talk”, so the shield or flexible armor
must be grounded to prevent this situation. For flame rod sensor runs approximately 100 feet (30
meters) or greater, use Belden P/N 8254-RG62 coax cable. To achieve the maximum wiring dis-
tance, the shield should not be grounded (keep in mind that an underground shield provides less pro-
tection against electrical interference). Depending on field connections, sensor wiring can be up to
200 feet (61 meters).
Do not ground the shield to terminal GND.
Unshielded sensor wiring must not be run in common with other wires; it must be run in separate-
conduit. Multiple flame sensor wiring must not be run together in a common conduit or wireway.Use
#14 to #18 AWG wire suitable for 90°C (194°F) and 600 volt insulation, and run each pair of leads
in its own shielded cable. Multiple shielded cables can be run in a common conduit.
Flame rods are recommended to be used on gas burners. They accumulate soot on oil burners, caus-
ing nuisance shutdowns and unsafe operating conditions.
See the burner manufacturer's literature for flame rod mounting location.
INDICATION LEDS
The CE Flameswitch contains two bi-color LEDs that are used to provide flame status and alarm
condition per the following table.
LEDs can be viewed through the cutout located on the top side of the unit.
LED COLOR DEVICE STATUS
LED 1
(SYSTEM LED)
GREEN SYSTEM OK
BLINKING GREEN SELF-CHECKING
BLINKING RED/ORANGE ALARM
SOLID RED/ORANGE SYSTEM FAULT
LED 2
(FLAME LED)
SOLID GREEN GOOD FLAME
BLINKING GREEN WEAK FLAME
BLINKING RED/ORANGE FLAME RELAY FAULT
SOLID RED/ORANGE OTHER FLAME FAULTS
OFF FLAME OFF

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WIRING BASE PINOUT INFORMATION
The following table shows the wiring information and the ratings. To guarantee proper operation, the
unit MUST NOT be operated above its maximum rating.
Any equipment connected to the 4-20 mA current loops shall be insulated from hazardous live parts
by protective separation (e.g. double or reinforced insulation according to DIN EN 61010, DIN EN
50178, DIN EN 60730-1 or DIN EN 60950).
FLAME SIGNAL STRENGTH vs. 4-20mA OUTPUT
TERMINAL NO. TERMINAL NAME DESCRIPTION DIRECTION RATING
1 (11) OPEN UNUSED N/A
2 (A1) 4-20mA COM 4-20mA COMMON LOCAL
GROUND
3 (14) 4-20mA OUT 4-20mA OUTPUT OUTPUT 28 VDC, 20mA max
4 (12) S1 FLAME ROD EXCITATION OUTPUT 300 VAC, 1mA max
5 (22) PE PROTECTIVE
EARTH
EARTH
GROUND
6 (21) L2 NEUTRAL INPUT
7 (24) L1 LINE VOLTAGE SUPPLY INPUT 110/230 VAC (+10%,-
15%) 50/60 Hz
8 (32) S2 FLAME ROD RETURN EARTH
GROUND
9 (34) NO FLAME RELAY
NORMALLY OPEN (N.0.)
OUTPUT 110 VAC, 2A max/
230 VAC, 1A max
30 VDC, 1A max
10 (A2) COM FLAME RELAY
COMMON
INPUT 110 VAC, 2A max/
230 VAC, 1A max
30 VDC, 1A max
11 (31) NC FLAME RELAY
NORMALLY CLOSED (N.C.)
OUTPUT 110 VAC, 2A max/
230 VAC, 1A max
30 VDC, 1A max
6mA

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4-20mA measurements can be taken from the test jack connector located at the faceplate of the unit.
Measurements can also be taken using the dedicated 4-20mA OUT & 4-20mA COM terminals
located at the wiring base.
NOTE: The 4-20mA return path is labeled “GND” on the faceplate. This is simply a local return
path for the 4-20mA current and it MUST NOT be attached or referenced to earth ground or other
forms of ground connection. Likewise, 4-20mA COM is the return path at the wiring base and
MUST NOT be attached or referenced to earth ground or other forms of ground connection.
FIGURE 3. TYPICAL APPLICATION - MBCE-110/230FR
SPECIAL CONDITIONS OF USE
1. The equipment shall be installed in compliance with the enclosure, mounting spacing and segregation requirements
of the ultimate application.
2. Line voltage and extra-low voltage wiring to and from this device is intended to be wired in the field to become
part of a Class 1 circuit only.
NOTE: BURNER GROUND
AND PANEL GROUND MUST
BE THE SAME POTENTIAL

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
NOTICE When Fireye products are combined with equipment manufactured by others and/or integrated into systems designed or man-
ufactured by others, the Fireye warranty, as stated in its General Terms and Conditions of Sale, pertains only to the Fireye
products and not to any other equipment or to the combined system or its overall performance.
WARRANTIES FIREYE guarantees for one year from the date of installation or 18 months from date of manufacture of its products to
replace, or, at its option, to repair any product or part thereof (except lamps, electronic tubes and photocells) which is found
defective in material or workmanship or which otherwise fails to conform to the description of the product on the face of its
sales order. THE FOREGOING IS IN LIEU OF ALL OTHER WARRANTIES AND FIREYE MAKES NO WAR-
RANTY OF MERCHANTABILITY OR ANY OTHER WARRANTY, EXPRESS OR IMPLIED. Except as specifically
stated in these general terms and conditions of sale, remedies with respect to any product or part number manufactured or sold
by Fireye shall be limited exclusively to the right to replacement or repair as above provided. In no event shall Fireye be liable
for consequential or special damages of any nature that may arise in connection with such product or part.
FIREYE MBCE-1001
3 Manchester Road FEBRUARY 6, 2017
Derry, New Hampshire 03038 USA Supersedes September 28, 2016
www.fireye.com