V2 FLEXY2 User manual

Value moves the world
IL 384
EDIZ. 20/03/2014
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FLEXY2
CENTRALE DI COMANDO ANALOGICA PER CANCELLI
A BATTENTE E SCORREVOLI
ANALOGUE CONTROL UNIT FOR LEAF SWING AND
SLIDING GATES
ARMOIRE DE COMMANDE ANALOGIQUE POUR
PORTAILS BATTANTS ET COULISSANTS
CUADRO DE MANIOBRA ANALÓGICO PARA CANCELAS
BATIENTES Y CORREDERAS
QUADRO ANALÓGICO PARA PORTÕES DE BATENTE
E PORTÕES DE CORRER
ANALOGSTEUERUNG FÜR FLÜGELTORE
UND SCHIEBETORE
ANALOGE BESTURINGSEENHEID VOOR DRAAIHEKKEN
EN SCHUIFHEKKEN
PROGRAMATOR ANALOGOWY DO BRAM SKRZYDŁOWYCH I
PRZESUWNYCH

ENGLISH
- 9 -
IMPORTANT REMARKS
For any installation problem please contact our Customer Service
atthenumber+39-0172.812411operatingMondaytoFriday
from8:30to12:30andfrom14:00to18:00.
V2 has the right to modify the product without previous
notice; it also declines any responsibility to damage or
injury to people or things caused by improper use or wrong
installation.
mPlease read this instruction manual very carefully
before installing and programming your control unit.
• Thisinstructionmanualisonlyforqualiedtechnicians,who
specialize in installations and automations.
• Thecontentsofthisinstructionmanualdonotconcerntheend
user.
• Everyprogrammingand/oreverymaintenanceserviceshould
be done only by qualied technicians.
AUTOMATION MUST BE IMPLEMENTED IN COMPLIANCE
WITH THE EUROPEAN REGULATIONS IN FORCE:
EN 60204-1 (Machinerysafety.electricalequipment
     ofmachines,part1:generalrules)
EN 12445  (Safeuseofautomatedlockingdevices,test
     methods)
EN 12453  (Safeuseofautomatedlockingdevices,
     requirements)
• Theinstallermustprovideforadevice(es.magnetotermical
switch)ensuringtheomnipolarsectioningoftheequipment
fromthepowersupply.Thestandardsrequireaseparationof
thecontactsofatleast3mmineachpole(EN60335-1).
• Aftermakingconnectionsontheterminalboard,useone
hoseclamptoxdangerousvoltagewiresneartheterminal
boardandanotherhoseclamptoxsafetylowvoltagewires
usedforaccessoriesconnection;thisway,incaseofaccidental
detachmentofaconductingwire,dangerousvoltagepartswill
notcomeintocontactwithsafetylowvoltageones.
• TheplasticcasehasanIP55insulation;toconnectexibleor
rigidpipes,usepipettingshavingthesameinsulationlevel.
• Installationrequiresmechanicalandelectricalskills,thereforeit
shallbecarriedoutbyqualiedpersonnelonly,whocanissue
theComplianceCerticateconcerningthewholeinstallation
(EECMachineDirective2006/42/CEE,AnnexIIA).
• Theautomatedvehiculargatesshallcomplywiththefollowing
rules:EN13241-1,EN12453,EN12445aswellasanylocal
ruleinforce.
• Alsotheautomationupstreamelectricsystemshallcomplywith
thelawsandrulesinforceandbecarriedoutworkmanlike.
• Thedoorthrustforceadjustmentshallbemeasuredbymeans
ofapropertoolandadjustedaccordingtothemax.limits,
whichEN12453allows.
• Connecttheearthingleadofthemotorstotheelectricitygrid
earth system.
• Observeallnecessaryprecautions(e.g.anti-staticbracelet)for
handlingpartssensitivetoelectrostaticdischarges.
DECLARATION OF CONFORMITY
V2S.p.A.herebydeclarethatFLEXY2productsconformtothe
essentialrequirementsestablishedinthefollowingdirectives:
• 2004/108/CEE(EMCDirectiveinaccordancewithstandards
EN61000-6-2,EN61000-6-3+EN50336)
• 2006/95/CEE(LowVoltageDirectiveinaccordancewith
standardsEN60335-1+EN60335-2-103)
• 99/05/CEE(RadioDirectiveinaccordancewithstandard
EN301489-3)
• DirectiveROHS22011/65/CE
Racconigi,12/01/2013
V2S.p.A.legalrepresentative.egaledellaV2S.p.A.
Cosimo De Falco
TECHNICAL SPECIFICATIONS
Powersupply 230V/50Hz 120V/60Hz
Maxmotorsload 700W 700W
Maxaccessoriesload24V 3W 3W
Workingtemperature -20 ÷ +60 °C -20 ÷ +60 °C
Protectionfuse F1 = 5A delayed F1 = 8A delayed
Dimensions 170 x 185 x 70 mm
Weight 800g
Protection IP55

ENGLISH
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DESCRIPTION OF THE CONTROL UNIT
TheFLEXY2controlunitisaninnovativeV2productguaranteeing
safetyandreliabilityforswinggateautomation.
TheFLEXY2designhasbeenaimedatcreatingaproductwhich
adaptstosuitallneeds,thusobtaininganextremelyversatile
controlunitsatisfyingallthenecessaryrequirementsfora
functionalandefcientinstallation.
• 230V-50Hzor120V-60Hzpowersupplies,dependingonthe
model,for2singlephasemotors(700Wglobal).
• Inputforkeyswitchorpush-button.
• Inputforsafetyphotocell.
• Inputforsafetyedge,capableofhandlingstandardedges
withswitchnormallyclosedandconductiverubberedgeswith
nominalresistanceof8.2kOhms.
• Inputsforopenandcloselimitswitches
• Pre-openingsafetydevicetesting.
• Dip-switchprogrammableoperationallogic.
• Adjustmentofmotorpowerandoperationtimebymeansofa
trimmer.
• Fitted433.92MHzradioreceiver
• Possibilityofsaving240PersonalPasstransmitters
(433.92MHz)
• LEDmonitoringofinputs.
• Courtesylightoutput.
• RJ45connectortoconnectthecontrolunittotheprogrammer
PROG2viastandardnetworkcable(UTP)
• IP55casing.
INSTALLATION
Installationofthecontrolunit,thesafetydevicesandaccessories
mustbeperformedwiththepowersupplydisconnected.
POWER SUPPLY
Thecontrolunitmustbepoweredbymeansofa230V-50Hz
or120V-60Hzpowerline,dependingonthemodel,protected
byadifferentialmagnetothermalswitchincompliancewithlegal
regulations.
ConnectthepowercablestothecontrolunitLand Nterminals.
MOTORS
ThecontrolunitcancontroloneortwoasynchronousACmotors.
Ifthecontrolunitisusedtocontrolonlyonemotor,thenthis
mustbeconnectedtotheterminalsrelatingtomotor1.
Connectthecablesformotor1asfollows:
• OpeningcabletoterminalK3
• ClosingcabletoterminalK5
• CommonreturncabletoterminalK4
• Start-upcapacitorbetweenterminalsK3 and K5
Connectthecablesformotor2(ifpresent)asfollows:
• OpeningcabletoterminalK6
• ClosingcabletoterminalK8
• CommonreturncabletoterminalK7
• Start-upcapacitorbetweenterminalsK6 and K8
PHOTOCELLS
Thecontrolunithasa24VACpowersupplyforphotocellswith
switchnormallyclosed,andcanperformanoperationaltest
beforetostartingthegateopeningprocedure.
Thephotocellcanbeusedwithtwosettings:
1. Photocell always active:
Interventionofthephotocellduringopeningorclosingcauses
thegatetostop.Whenthephotocellrestores,thegatere-
opens completely.
2. Photocell NOT active during opening:
Interventionofthephotocellduringopeningisignored.
Interventionofthephotocellduringclosingcausesthegateto
re-open completely.
Independentlyofthesettingselected,whenthegateispaused
whileopening,thetimecountforanyautomaticre-closurewill
onlystartafterthephotocellrestores.
• Connectthephotocelltransmitterpowercablesbetween
terminals L10 (GND)andL11 (+)onthecontrolunit.
• Connectthephotocellreceiverpowercablesbetweenterminals
L10 (GND)andL9 (+)onthecontrolunit.
• ConnectthephotocellreceiveroutputbetweenterminalsL4
and L8 on the control unit.
SAFETY EDGES
Thecontrolunithasaninputforcontrollingsafetyedges;this
inputiscapableofcontrollingstandardedgeswithswitch
normallyclosedandconductiverubberedgeswithnominal
resistanceof8.2kOhms.
Edgescanbeusedwithtwosettings:
1. Edge always active:
Interventionoftheedgeduringopeningorclosingcauses
inversionofthedirectionofmovementinordertofreethe
bodythatcausedtheedgetointervene.Thegatestopsafter
approx. 3 seconds.
2. Edge NOT active during opening:
Interventionoftheedgeduringopeningisignored.
Interventionoftheedgeduringclosingcausesthegateto
re-open completely.
Independentlyofthesettingsselected,anysubsequentautomatic
re-closurewillbecancelled.
Standard edge with switch normally closed: connecttheedge
cablesbetweenterminalsL5 and L8 on the control unit.
InordertosatisfytherequirementsofstandardEN12978,it
isnecessarytoinstallsafetyedgeswithacontrolunitwhich
constantlymonitorscorrectoperation.Ifcontrolunitsareused
withtheoptionofrunningtestsbymeansofinterruptingthe
powersupply,connectthecontrolunitpowersupplycables
betweenterminalsL10(GND)andL11(+).
Conductive rubber edge:connecttheedgecablesbetween
terminalsL5andL8onthecontrolunit.
mPLEASE NOTE: operational testing on edges is
reserved for standard edges (only if equipped with suitable
control units).
DO NOT enable testing if conductive rubber edges are used
or standard edges used without a suitable control unit for
controlling function.

ENGLISH
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COURTESY LIGHT
Thisoutputhasanormally-opencleancontactrelaywhichcloses
forapprox.1secondatthestartofanopeningphase.
Thisswitchmaybeusedtoactivateacourtesylighttimer(max.
load:230V-4A).
TheswitchisonterminalsK1 and K2.
BLINKER
Thecontrolunitprovidesfortheuseofa230V-40Wor
120V-40Wblinkerwithbuilt-inintermittence.
Connect the cables to terminals K9 and K10.
START INPUT
TheSTARTinputispresetforconnectingdeviceswiththeswitch
normally open.
Functiondependsonthemodeofoperationsetbymeansofdip-
switch4.
Step mode
Subsequent Start command cause, in order:
openinggstop gclosure gstop
“Inversion” mode
Startduringopeningcausesclosure.
Startduringclosurecausesopening.
Startwiththegateopenalwaysresultsinclosure;the only case
wherethisdoesnotoccurimmediatelyiswhenautomaticclosure
isenabledandstartwhileopeningisnotaccepted:inthisspecic
case,startmakesthepausetimecountstartfromzero,after
whichthegatewillbere-closed.
InbothmodesitispossibletodisabletheStartcommandduring
gateopeningbymeansof
dip-switch3.
Connectthestartinputcontroldevicecablesbetweenterminals
L1 and L8 on the control unit.
PEDESTRIAN START
Withthegateclosed,thepedestrianstartcommandcausespartial
opening(approx.halfway)ofthegateleafconnectedtomotor1.
Subsequentpedestrianstartcommandswillfunctionaccordingto
steplogic.
Duringapedestriancycle,thestartcommandresultsinthe
completeopeningofbothgateleaves.
Connectthepedestrianstartinputcontroldevicecablesbetween
terminals L2 and L8 on the control unit.
STOP
TheSTOPinputisintendedfordeviceswiththeswitchnormally
closed.
TheSTOPcommandcausestheimmediatestopofthegate.
AsubsequentSTARTcommandactivatesthegateintheopposite
directionofmovement.
IftheSTOPcommandisgivenduringopeningorpause,then
therewillbenosubsequentautomaticre-closure.
Connectthestopinputcontroldevicecablesbetweenterminals
L3 and L8 on the control unit.
LIMIT SWITCH INPUTS
Thecontrolunitisconguredforconnectingaswitchwithswitch
normallyclosed,whichisopenedwhenthegatereachesthe
desired position.
Connectthelimitswitchcablesasfollows:
• ClosinglimitswitchbetweenterminalsL6 and L8
• OpeninglimitswitchbetweenterminalsL7 and L8
EXTERNAL ANTENNA
Itisrecommendedtheexternalantennabeusedinorderto
guaranteemaximumradiocapacity.
Connect the antenna hot pole to terminal A1ofthecontrolunit
andthebraidingtoterminalA2

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- 12 -
ANT
START
STOP
START P.
PHOTO
EDGE
FCA
FCC
COM
POWER
J1 WORK PAUSE DELAY
1 2 3 4 5 6 7 8 9 10 11 12
START START P.
STOP
PHOTO
L1 L2
A1 A2
L3 L4 L5 L6 L7 L8 L9 L10 L11 K1 K2 K3 K4 K5 K6 K7 K8 K9 K10 N Lmains
EDGE
FCA
FCC
overload
mains
F1
L1
PROG.RX
RJ45
(Photo / Edge Test)
1
COURTESY
LIGHT
CONTACT
2
ELECTRICAL CONNECTION
mPLEASE NOTE: If not used, the normally closed inputs (STOP, PHOTO, EDGE, FCA, FCC) must be jumpered with the
commands common line COM (-)

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- 13 -
A1 Antenna
A2 Antenna shield
L1 Openingcommandforastandardconnectiondevice
withswitchnormallyopen.
L2 Pedestrianopeningcommandforastandard
connectiondevicewithswitchnormallyopen.
L3 STOPcommand.N.C.switch
L4 Photocell.N.C.switch
L5 Edge.SwitchN.C.orresistiverubberedge
L6 Limitswitchopen.N.C.switch
L7 Limitswitchclosed.N.C.switch
L8 Commandscommon(-)line
L9 - L10 24VACpoweroutputforphotocellsandother
accessories
L10 - L11 PowersupplyforfunctionaltestTXphotocell
K1 - K2 Courtesylighttimeractivationswitch
K3 Motor1open
K4 Motor1common
K5 Motor1close
K6 Motor2open
K7 Motor2common
K8 Motor2closed
K9 - K10 230V - 40W / 120V - 40W blinker
N230V/120Vpowersupply-neutral
L230V/120Vpowersupply-phase
CABLE GLAND ASSEMBLY
Thecasingcanaccept4cableglandsinthespecialeasy-break
housings.
Thetypeofcableglandisindicatedinthegure.
mPLEASE NOTE:
• Removetheelectroniccircuitboardbeforedrillthecasing.
• Drillthecontainerusingasuitablysizedcutter,accordingtothe
dimensionsofthecablegland.
• Fixthecableglandsusingthespecialnuts.
PG9 - PG11
PG9 - PG11 - PG16

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DIP FUNCTION SETTING DESCRIPTION
1Pre-ashing ON Disabled Theblinkerisswitchedonwhenthemotorsarestarted
OFF Enabled Theblinkerisswitchedonfor2secondsbeforethemotorsarestarted
2Automatic closure
ON Enabled ThegateisclosedautomaticallyaftertheperiodoftimesetbythePAUSE
trimmer
OFF Disabled Oncompletionoftheopeningstep,thegateremainsopen.Itisnecessaryto
instructclosurewithanotherSTARTcommand
3Startduring
opening
ON Not accepted AnySTARTcommandissuedduringopeningisignored
OFF Accepted AnySTARTcommandissuedduringopeningisaccepted
4Operationallogic
ON Inversion Startduringopeningcausesclosure.
Startduringclosurecausesopening.
OFF Step Commandssubsequenttostartingcause,inorder:
open gstop gclose gstop...
5Slowdown
ON Enabled Attheendofeachopeningandclosingstep,themotorsslowdowninorder
toavoidnoisyclosureandbouncing.
OFF Disabled
6Startoff ON Disabled Atthestartofeachopeningandclosingstep,themotorsarestartedat
maximumpower
OFF Enabled
7Anti-slip
ON Disabled ThetimeusedforopeningorclosurewillalwaysbethevaluesetbytheWORK
trimmer,evenifthepreviousoperationhasbeeninterruptedbeforetheexpiry
ofsuchtime.
OFF Enabled Whenanopening(orclosing)operationisinterruptedbeforeexpiryofthe
settime(forexampleduetotheinterventionofoneofthesafetydevicesor
duetoastartcommand),thedurationofthesubsequentclosing(oropening)
operationwillnotbethatsetbytheWORKtrimmer,butwillbeequaltothe
timeeffectivelyelapsed,plusashortsupplementaltimeinordertocompensate
fortheinertiaofthegate.
8Photocell
ON Alwaysactive Interventionofthephotocellduringopeningorclosingcausesthegateto
stop.Whenthephotocellrestores,thegatere-openscompletely.
OFF NOTactiveduring
opening
Interventionofthephotocellduringopeningisignored.Interventionofthe
photocellduringclosingcausesthegatetore-opencompletely.
9Photocell test
ON Enabled Thecontrolunitperformsaphotocelloperationaltestbeforestartingeach
openingorclosingoperation.Ifthephotocellsarenotoperatingcorrectly,the
gatedoesnotbegintomoveandthelightashesforapprox.8seconds.
PLEASE NOTE: connect the photocell TX correctly
OFF Disabled
10 Safetyedgetype
ON Conductive rubber
edge
Selectthisoptionifusingconductiverubberedgeswithnominalresistanceof
8K2.
OFF Standard or optical
edge
Selectthisoptionifusingstandardedgeswithswitchnormallyclosedor
opticaledges.
11 Safetyedge
ON Alwaysactive Interventionoftheedgeduringopeningorclosingcausesinversionofthe
directionofmovementinordertofreethebodythatcausedtheedgeto
intervene.Thegatewillbestoppedafterapprox.3seconds.
OFF NOTactiveduring
opening
Interventionoftheedgeduringopeningisignored.Interventionoftheedge
duringclosingcausesthegatetobere-openedcompletely.
12 Safetyedgetest
ON Enabled Thecontrolunitperformsanoperationaltestontheedgesbeforestarting
eachopeningorclosingoperation.Iftheedgesarenotoperatingcorrectly,the
gatedoesnotbegintomoveandthelightashesforapprox.8seconds.
DO NOT enable testing if conductive rubber edges are used or standard
edges are used without a suitable control unit for controlling function.
OFF Disabled
PROGRAMMING THE OPERATIONAL LOGIC
Itispossibleforthecontrolunittouseseveraldifferentoperationallogicstates,bysimplymovingthedip-switcheslocatedonthecard.
Thefunctionsassociatedwitheachindividualdip-switcharelistedbelow.

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- 15 -
ADJUSTMENT OF THE POWER AND
OPERATIONAL TIMES
Thepowerandoperatingtimesmaybeadjustedbymeansof4
trimmers located on the control unit:
mPLEASE NOTE: it is recommended that operating times
be set with the slow down function disabled (DIP 5 OFF).
mWARNING: the adjustment of times has to be made
when the gate is still
CONTROL UNIT INDICATORS (LEDs)
ThehighlightedboxesindicatethestateoftheLEDswhenthegateisresting.
LED ON OFF
START STARTinputclosed STARTinputopen
START P. STARTP.inputclosed STARTP.inputopen
STOP STOPinputclosed STOPinputopen
PHOTO PHOTOinputclosed PHOTOinputopen
EDGE Standard edge
EDGEinputclosed(edgenotpressed) EDGEinputopen(edgepressed)
Resistive rubber edge
EDGEinputclosed(edgepressed) EDGEinputopen(fault)
EdgeNOpressed:8K2betweenEDGEinputand
common(-)
FCA Openinglimitswitchclosed Openinglimitswitchopen
FCC Closinglimitswitchclosed Closinglimitswitchopen
mains Controlunitpowered-up ControlunitNOTpowered-up
overload Accessorypowersupplyoverload Accessorypowersupplywithinnormaloperationallimits
POWER:  motorpower.
WORK:   motoroperatingtime
     J1closed=2-50seconds
     J1opened=2-120seconds
PAUSE:   pausetimebeforeautomaticre-closure
     (2-150seconds).
DELAY:   timedelaybetweenthetwogateleaves
     (0-90seconds).
POWER
MIN MAX
WORK 120”
30”
2”
2”
90”
WORK 50”
18”
2”
2”
45”
PAUSE 150”
30”
2”
2”
90”
DELAY 90”
15”
0
0
45”
J1 closed J1 opened
J1 opened J1 closed

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STORING OF THE TRANSMITTERS
• KeepPROG.RXpresseduntiltheledL1lightens
• Releasethepush-button,theledswitchesoffanditsendsout
asequenceofsingleashingsfor5seconds:thenumberof
shortashingsshowstheselectedchannel
• ToselectthefurtherchannelspressandreleasethePROG.RX
push-buttonwithin5seconds,theledchangestypeofashing
accordingtothefollowingtable:
FULL ERASING of the TRANSMITTERS
Toperformafullerasingofthetransmittersstoredinmemorydo
thefollowing:
• Switchoffthepowersupplyofthecontrolunit,
• PressandholdpressedthePROG.RXkeyofthereceiver
• Atthesametimeturnonthepowersupplyagain.TheL1led
goeson
• ReleasethePROG.RXkey:theledL1remainsonforthe
durationoftheerasingphase(about5seconds)
• WhentheledL1turnsofftheerasingprocedureiscomplete
andthecontrolunitisreadyforanewprogramming
To perform a partial code erasing the PROG2 portable
programmer is required
ROLLING CODE FUNCTION
ItispossibletoenableandtodisabletheROLLINGCODEfunction
(normallydisabled)
• PressPROG.RXpush-button,holdingitfor8seconds.
• L1ledwillswitchoffafter8seconds.Releasethepush-button.
• L1ledstartsasequenceofashingfor5seconds:
 Singleashings g ROLLINGCODEisdisabled
Doubleashings g ROLLINGCODEisenabled
• TomodifytheparameterspressthePROG.RXpush-button
within5secondsaftertherstashingofthesequence;L1led
willashaccordingtothenewparameters.
SUBSITUTIVE TRANSMITTER
Thesubstitutivetransmitter,generatedonlybymeansof
WINPPCL,allowstoreplacebyradioatransmitterstoredinthe
receiver.
Asingletransmissionwiththespeciallyprogrammed
SUBSTITUTIVETX,nearbythereceiver,replacesthetransmitter
codewiththenewone.
RepeattheprocesswithallkeysoftheSUBSTITUTIVETX.
Example:MemorizedTXAtransmitter
Itispossibletomakethreereplacementsmaximumpercode,so
forTXAyoucannd:
TXBreplacesTXA(TXAisnolongeroperative)
TXCreplacesTXB(TXBisnolongeroperative)
TXDreplacesTXC(TXCisnolongeroperative)
• Choosethechannelyouwanttomemorizeandwithin5
secondspressandholdthepush-buttonofthetransmitter.
• TheledL1switchesoffanditswitchesonagain:thismeans
that the code has been memorized.
• Thedevicewillwaitforafurthercodetomemorizefora
maximumtimeof5seconds.
SELECTED
CHANNEL
FUNCTION N° Impulses
PROG.RX
Flashing
single double triple quadruple
CHANNEL1 START 1•
CHANNEL2 PEDESTRIANSTART 2••
CHANNEL3 STOP 3•••
CHANNEL4 COURTESYLIGHT 4••••