fisair CCB2.0 User manual

FISAIR, S.L.U. C/Uranio, 20; PoI. Ind. Aimayr, 28330 San Martín de la Vega (Madrid) Spain.
Tel: [phone] Fax: [phone] | [e-mail]| fisair.com
INSTALLATION AND OPERATION MANUAL
FOR THE BASIC CONTROL PANEL (CCB2.0) FOR
FISAIR EVAPORATIVE HUMIDIFIERS
Software version 2.1 | MCCB2.0-EN-21-3
In compliance with the Rules and Standards of the European Union on Machine Safety, it is essential to read this protocol
carefully before installing any equipment.

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Contents
1. Safety instructions................................................................................................................... 5
2. General description................................................................................................................. 6
3. Operating environment............................................................................................................ 7
4. Rating plate and machine classification:.................................................................................. 9
5. Hardware description .............................................................................................................11
6. Connections...........................................................................................................................20
7. Supervision ............................................................................................................................25
8. Configuration..........................................................................................................................27
8.1. Emptying.............................................................................................................................27
8.1.1. Emptying by conductivity control: ....................................................................................27
8.1.2. Standard emptying:.........................................................................................................28
8.1.3. No emptying (never):.......................................................................................................28
8.2. Configuration Prior to Start-Up (Pre-Start-up).....................................................................28
8.3. Stages Conf........................................................................................................................29
8.4. 0...10V o 4...20 mA Conf.:...................................................................................................29
8.5. UV lamp configuration.........................................................................................................29
8.6. Bus configuration................................................................................................................30
8.6.1. MODBUS: TCP/IP y RTU................................................................................................30
8.6.2. BACnet/IP:......................................................................................................................34
8.7. Language............................................................................................................................38
8.8. Date....................................................................................................................................38
9. Settings..................................................................................................................................39
9.1. SET-POINT µS/cm (if applicable) .......................................................................................39
9.2. TIMER T01 (ex SW1 AB)....................................................................................................39
9.3. TIMER T02 (ex SW1 CD) ...................................................................................................40
9.4. TIMER T03 (ex SW2 AB)....................................................................................................40
9.5. TIMER T04 (ex SW2 CD) ...................................................................................................40
9.6. TIMER T05 (ex SW3 AB)....................................................................................................40
9.7. TIMER T06 (ex SW3 CD) ...................................................................................................41
9.8. TIMER T07 (ex SW4 CD) ...................................................................................................41
9.9. TIMER T08.........................................................................................................................41
10. Calibration ..........................................................................................................................42
11. Launching...........................................................................................................................43
12. Alarms................................................................................................................................46

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13. Declaration of conformity....................................................................................................47
13.1. D.C. Machine...............................................................................................................47
13.2. D.C. Partly completed machinery.................................................................................48
14. Warranty.............................................................................................................................49
ANEX
E09489-D (230VAC) WIRING DIAGRAM
E09490-D (400VAC) WIRING DIAGRAM

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1. Safety instructions
Need to consign the control panel for maintenance and revision
The machine controlled by CCB2.0 panel must not be manipulated when it is in operation.
Facing any problem that is detected in the machine during its operation, disconnect it
and set the main switch of the CCB2.0 panel using a padlock.
Installation of a residual current device in the power supply line.
The installer must install a specific residual current device in the machine's electrical
power circuit.
FISAIR disclaims any liability if not all the installation and operating instructions it has
provided are complied with; if the products have been modified or altered without the written
consent of FISAIR; or if the products have been subjected to improper use, mishandling,
alteration, improper maintenance or show signs of negligent use or being involved in an
accident. These situations could include an incorrect power connection, impacts with other
objects, removal or disarming of security fittings/measures, etc.

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Max.25m
2. General description
The basic control panel has been specifically designed for the interconnection and supervision of
the accessories supplied with the FISAIR Evaporative Humidifiers. The incorporation of the CCB2.0
provides a more accurate, simple and reliable integration for this in air handling units.
The control panel manages all the field components of FISAIR Evaporative Humidifiers:
•Water recirculation pump
•Detector of the minimum and maximum basin water level
•Basin water supply solenoid valve
•Emptying/draining motor-valve in the basin
•UV lamp water treatment system (optional)
•Water conductivity control (optional)
•Modbus TCP/IP (optional)
•Modbus RTU (optional)
•BACnet/IP (optional)
* For the MAXIMUM distance of the conductivity probe, ask FISAIR when
CCB2.0 + Conductivity Control
Figure 1: Examples of installation of CCB2.0 on vertical wall and CCB2.0 integrated in the AHU
*

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3. Operating environment
The Basic Control panel is supplied in an insulating box composed of a bottom and a hinged lid
made of steel with a surface finish of RAL7035 grey weather-resistant epoxy-polyester powder with
IP54 degree of protection according to IEC-60529 and IK10 impact protection according to
IEC62262.
Operating environment temperature and humidity conditions:
•Relative humidity [5%... 95% HR], no condensation.
•Temperature [-10 °C ... +40°C]
The recommended gaps for connection, inspection and maintenance must be observed during
installation. If the box is drilled in the locations indicated for mounting, it must be ensured that a
degree of protection ≥ IP54 is maintained.
The basic control panel weighs 6 kg and must be installed vertically on the wall (see Figure 1) to
maintain the degree of protection IP54. Figures 2.1 and 2.2 show the minimum service spaces to be
observed and the drill hole measurements for mounting.
Figure 2.1: Vertical section: front, open door. Figure 2.2: Cross section: door closed/open
(Interior)

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INSTALLATION OF THE CONTROL PANEL OUTSIDE:
Whenever the control panel is installed outdoors, it
must be placed under an appropriate cover to protect
it from the direct incidence of rain and sun (considering
that 40ºC cannot be exceeded in the installation
area):

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4. Rating plate and machine classification:
The rating plate provides essential information about the technical features of the machine.
The EC MachinerySafety Regulation requires allmachinery operated within the European Economic
Community to have a rating plate indicating its main features, the machine serial number and the
manufacturer's name inscribed in a durable manner.
According to article 2, section g of the Machinery Directive 2006/42/CE - RD 1644/2008, ‘partly
completed machinery’ means
“an assembly which is almost machinery, but which cannot in itself perform a specific application.
A drive system is partly completed machinery. Partly completed machinery is intended only to be
incorporated into or assembled with other machinery or other partly completed machinery or
equipment, thereby forming machinery to which this Directive applies”
Therefore, the CCB2.0 basic control panel is classified as a “partly completed machinery”
Note: If the CCB2.0 basic control panel is supplied together with a device from the HEF range,
the set is classified as "machine"
Location of the rating plate:

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The rating plate shows the following information for the particular CCB2.0 stages control panel:
•Model
• Serial No.: equipment serial number
• Power supply
• Maximum power
• Rated current
• Wiring diagram
• Configuration program
• Machine type
• Designed according to the directive:
• FISAIR equipment you can join
• Year and place of manufacture.
•Service QR code and Warranty activation

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5. Hardware description
Figure 3.1: CCB2.0 front cover

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Figure 3.2: CCB2.0 open
RL8
RL3

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Figure 3.3: Inside cover CCB2.0 (standard)

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Figure 3.4: Inside cover CCB2.0 (optional data bus and conductivity cards. IP
connection)

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Figure 3.4: Inside cover CCB2.0 (optional data bus and conductivity cards. RTU
connection)

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LED / Key/ Component
No.
Description, Function and Article Code
1
Disconnector switch (I1) for cutting and isolating the
supply voltage; possibility of locking by padlock (not
supplied)
Art. Cod.: 64300129
2
HMI. Command and display interface SEF-027.1
Art. Cod.: 52300012
3
LED. Yellow. Live equipment
4
LED. Red. General fault
5
Operating key in Manual mode
6
Start/stop status change button
7
Operating key in Automatic mode.
8
OK button (ENTER)
9
Back button (ESC)
10
Navigation keys
11
LED. Blue. UV Lamp is operating
12
LED. Yellow. Indicates the water supply solenoid valve
is powered
13
LED. Green. Indicates the drain valve motor is
powered
14
LED. Green. Indicates the drain motor valve is open
(requires feedback connection)

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LED / Key/ Component
Ref.
Description, Function and Article Code
15
Float switch status LED:
Yellow. Indicates level below minimum
Green. Indicates operating level
Red. Indicates maximum water level
Flashing red: Indicates fault
16
Water pump status LED:
Green. Water pump running
Red. Malfunction
17
Display screen
18
Power terminals (X1)
19
Magneto-thermal circuit breaker (U1 in electrical
diagram) to protect water pump
Art. Cod.: 64350005 (55 W single-phase pump)
Art. Cod.: 64350002 (60 W 3-phase pump)
Art. Cod.: 64350010 (90 W single-phase pump)
Art. Cod.: 64350004 (125 W 3-phase pump)
Art. Cod.: 64350005 (240W 3-phase pump)
Art. Cod.: 64350020 (370W single-phase pump)
20
Electronic power card SEF-028.1
Art. Cod.: 523000013

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LED / Key / Component
Ref.
Description, Function and Article Code
21
RL8 relay for motor-valve drain/emptying Code Art:
64130018
23
Fuse F2 for auxiliary power protection
Art. Cod.: 64600012
24
Fuse F3 to protect the water supply solenoid valve
Art. Cod.: 64600012
25
Fuse F4 for drain/emptying motor valve protection
Art. Cod.: 64600012
26
Fuse F5 for UV lamp protection
Art. Cod.: 64600013
27
Relay RL1 for water recirculation pump
Art. Cod.: 64130019
28
Relay RL2 for UV lamp
Art. Cod.: 64130018
29
Relay RL3 for water supply solenoid valve
Art. Cod.: 64130018
30
Central processing card SEF-025.1
Art. Cod.: 52300010

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LED / Key / Component
Ref.
Description, Function and Article Code
31
Battery 3V CR2032
Art. Cod.: 69101000
32
40 pins Flat cable connector 40 pins. Between SEF-
28.1 and SEF-025.1
-
CCB2.0 rating plate. For ubication see chapter 4.
34
Conductivity probe with 2 m cable for CCB2.0+C
Art. Cod.: 64220250 (optional)
35
Conductivity sensor card SEF-026 for CCB2.0 +C
(optional)
Art. Cod.: 52300011
36.1
Communication card via data bus: Modbus TCP/IP 2.0
(optional) SEF-029
Art. Cod.: 52300014
Communication card SEF-031 via data bus: BACnet / IP
2.0(optional)
Art. Cod.: 52300014
36.2
Communication card SEF-030 via data bus: Modbus RTU
2.0 (optional)
Art. Cod.: 52300015

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6. Connections
1) Connect the standard accessories to the SEF-028.1 card according to Figure 4.1.
Figure 4.1: SEF-028.1 card
Type of
connection
Symbol
Connection
Description
Max. Power
Max. Voltage
Optional.
+24VDC
J12*
Water drain/emptying motor-valve
supply
5W
24Vdc
Mandatory
J13
Water supply solenoid valve
14W
24Vdc
Mandatory
J14*
Water drain/emptying motor valve
40W
24Vdc
Mandatory
J15*
Emptying motor valve feedback
position (limit switch opened)
Not powered
Mandatory
J16
Maximum water level sensor (NC
contact)
Not powered
Mandatory
J17
Minimum water level sensor (NO
contact)
Not powered
*See next page