Fleetwood 3000-T Series Programming manual

SERIES 3000-T
ASSEMBLY & INSTALLATION INSTRUCTIONS
DOC NO: Series 3000-T Installation & Assembly Instructions Rev. C DATE: 03/25/19
Page 1 of 12
Table of Contents
I. Care and Maintenance ........................................................................................2
II. Glazing Assembly................................................................................................2
III. Panel Assembly...................................................................................................2
1. “X” Panel...........................................................................................................................2
2. “O” Panel...........................................................................................................................4
3. Add Yokes to Meeting Stiles .............................................................................................5
IV. Frame Assembly..................................................................................................5
V. Frame Opening Verification & Sillpan Installation ...........................................6
1. Sillpan Substitution............................................................................................................6
2. Frame Opening Verification...............................................................................................6
3. Pre-Fit and Leveling..........................................................................................................6
4. Sealant Application............................................................................................................6
VI. Frame Installation................................................................................................7
VII. Sill Track Installation...........................................................................................7
VIII.Sill Track Removal ..............................................................................................8
IX. Head Bumper Installation ...................................................................................8
X. Panel Installation.................................................................................................8
XI. Screen Installation.............................................................................................10
XII. OXO Panel Configuration .................................................................................11

SERIES 3000-T
ASSEMBLY & INSTALLATION INSTRUCTIONS
DOC NO: Series 3000-T Installation & Assembly Instructions Rev. C DATE: 03/25/19
Page 2 of 12
I. Care and Maintenance
This product is factory finished. Please handle with extreme care. Protect all exposed surfaces
from contact with caustics, corrosives, solvents, abrasions, impacts, wet packing material etc.
FAILURE TO DO SO WILL NULLIFY THE WARRANTY. Before ANY CLEANING, review the
Care & Maintenance Instructions (go to www.fleetwoodusa.com for more information).
Contact the local dealer with any questions or concerns. Fleetwood strongly recommends
that all products be cleaned after installation and totally protected from construction debris and
equipment.
II. Glazing Assembly
1. Start attachment of glazing vinyl at top corner of the glass.
2. Cut glazing vinyl at corners as shown in Figure 1, Detail “A”.
3. At start/end point (seam), cut glazing vinyl 1/8” oversize to compensate for stretching.
4. Apply sealant to top portion of this seam.
5. Apply a bead of sealant that is compatible with the insulated glass seal to all four exterior corners
as shown in Figure 1, Detail “A”.
Notes:
a. The glass thickness, net width and height must be to size within ±1/32”.
b. Failure to install according to these instructions nullifies all warranties related to this product.
III. Panel Assembly
Note: Match door configuration and panel orientation with customer order. Configuration and orientation of
panels shown in assembly instructions is for illustration purposes only.
1. “X” Panel
•Adjust the roller assemblies (2 required
per “X” panel) to the full up right position
using the adjustment screw.
•Center the top rail onto the glass. Using
a rubber mallet, drive the rail onto the
glass until the rail seats against the vinyl
lip. Repeat this procedure with the
bottom rail.
Figure 2:
Roller Adjustment
Note: Prior to adjusting the roller on ANY door you
MUST first remove the weight of the panel.
Figure 1:
Glazing Vinyl Application
3/4"
BOTTOM RAIL
A2 ROLLERS
QTY (2)
.75" 1/4-20 FHP
3/4"
2 3/8"
3/4"
ROLLER HEIGHT
ADJUSTMENT
SCREW
VINYL TOP
DETAIL A

SERIES 3000-T
ASSEMBLY & INSTALLATION INSTRUCTIONS
DOC NO: Series 3000-T Installation & Assembly Instructions Rev. C DATE: 03/25/19
Page 3 of 12
Note: Before installing lead and interlocker stiles to panels please check required orientation with
customer order
•Place the interlock stile; weather-strip facing up on the right side for XO, and weather-strip
facing up on the left side for OX.
•Position the interlocker stile on one side as described above and drive it onto the glass.
•Position the lead stile or
interlocker stile on other side
and drive it onto the glass.
•Slide the Vinyl sweep into the
top groove of the bottom rail
13/16” on lead stile side and
2 3/4” on interlocker side.
•Secure the stiles to the rails
with (4) #8 x 3 1/2” flat head
screws in the top and bottom
rails for the interlockers and
(4) #8 x 2 1/2” pan head
screws for lead stile (Figures
3 & 4). Add wax to the ends
of all fasteners to reduce the
drive torque required for installation.
General Rules: On panel and stile orientation operating hardware or thumb turns are always to the
interior. On panels with interlocker stiles at both ends, weather stripping should be oriented so that one end is
facing up and the other facing down.
On doors
with meeting
stiles, a
stainless
steel cover is
provided to
cover the
oblong holes
at the bottom
of the lead
stiles.
Figure 3:
“X” Panel Assembly (exterior)
Figure 4a:
Meeting Stile Cover plate Figure 4b:
Roller Fastening
BOTTOM RAIL
ARCHETYPE NARROW STILE
(2) #8 X 2.5" LONG (2) #8 3.5" LONG
PAN HEAD SCREW OR FLAT HEAD SCREW
(LEAD STILE) (INTERLOCKER)
SMALL ROUND
DOOR BUMPER
THERMAL
PANEL PLUG

SERIES 3000-T
ASSEMBLY & INSTALLATION INSTRUCTIONS
DOC NO: Series 3000-T Installation & Assembly Instructions Rev. C DATE: 03/25/19
Page 4 of 12
2. “O” Panel
•Center the top rail onto the glass. Using a rubber mallet, drive the rail onto the glass until the
rail seats against the vinyl lip. Repeat this procedure with the bottom rail.
Note: Before installing fixed and interlocker stiles to panels please check required orientation with
customer order.
•Place the interlock stile; weather-strip facing down on the right side for OX, and weather-strip
facing down on the left side for XO.
•Position the interlocker stile on one side as described above and drive it onto the glass.
•Position the fixed stile or
interlocker stile on other side
and drive it onto the glass.
•Finish assembly by inserting
(4) #8 x 3 1/2" flat head
screws into the interlocker,
and (4) #8 x 2" pan head
screws into the fixed stile
screw grooves in the top and
bottom rails (Figure 5). Add
wax to the ends of all
fasteners to reduce the drive
torque required for
installation.
•Insert vinyl plugs at top and
bottom of stiles.
3. “O” Panel (non-interlocker)
•Center the top rail onto the
glass. Using a rubber mallet,
drive the rail onto the glass
until the rail seats against the
vinyl lip. Repeat this
procedure with the bottom rail.
•Position the fixed stiles on
sides and drive it onto the
glass.
•Finish assembly by inserting
(8) #8 x 2" pan head screws
into the fixed stile screw
grooves in the top and bottom
rails (Figure 6). Add wax to the
ends of all fasteners to reduce the
drive torque required for installation.
Figure 5:
“O” Panel assembly
(interior)
Figure 6:
“O” Panel assembly non-interlocker

SERIES 3000-T
ASSEMBLY & INSTALLATION INSTRUCTIONS
DOC NO: Series 3000-T Installation & Assembly Instructions Rev. C DATE: 03/25/19
Page 5 of 12
Figure 7:
In-Line Meeting Stiles
4. Add Yokes to Meeting Stiles
General Rules: Latching hardware for typical installation is located in the right hand panel (facing
exterior); customer has option to reverse at the time of order. Female yoke is attached to the stile containing
the latch mechanism.
•Install male and female yokes with #8 x 3/4" screws, 6” from ends, maximum 18” on centers
(Figure 7).
FEMALE YOKE MALE YOKE
IV. Frame Assembly
1. Add sealant to the upper corners of the jamb(s) and to the end of the head that is compatible to the
entire assembly as shown in Figure 8, Detail A.
2. Attach the jamb(s) to the head using #10 x 3/4” long pan head screws (Note: please check that the
screws past through jamb(s) and into the screw raceways in the head). Add wax to the ends of all
fasteners to reduce the drive torque required for installation.
3. Attach the jamb(s) to the sill using #10 x 3/4” long pan head screws (Note: please check that the
screws past through jamb(s) and into the screw raceways in the sill). Add wax to the ends of all
fasteners to reduce the drive torque required for installation.
4. After frame has been assembled make sure ample sealant is forced in and around each contour at
all four corners as shown in Figure 8, Detail B. Seal outside corners from underneath threshold as
shown in Figure 8, Detail C.
Note: Due to the potential disruption during handling and installation, the installer is responsible for the
integrity of all areas requiring sealant whether or not these frames were factory assembled.
Figure 8:
Frame Joint Sealing

SERIES 3000-T
ASSEMBLY & INSTALLATION INSTRUCTIONS
DOC NO: Series 3000-T Installation & Assembly Instructions Rev. C DATE: 03/25/19
Page 6 of 12
V. Frame Opening Verification & Sillpan Installation
1. Sillpan Substitution
•If the factory provided sillpan is not desired, the product warranty will remain intact if the
substitute panning system emulates the essential design of the factory pan. This sliding door
has passed specific air, water, energy and structural testing with the factory provided sillpan.
2. Frame Opening Verification
•Check the measurements of the opening and verify that the door will fit into the opening.
3. Pre-Fit and Leveling
•Place sillpan into the opening and determine leveling that must
be done prior to installation.
•Shim as necessary to stabilize the entire depth and length of
the sillpan. No unsupported width of more than 8” is allowed.
•If more than 1/8” shim height is required, pouring self-leveling
“Rock Hard” (or equal) to achieve a level and stable surface is
recommended.
4. Sealant Application
•Apply sealant in all corners and seams of the sillpan (Figure 10).
•With bottom side of sillpan up, apply a 3/8” bead of compatible sealant 1/2" in from interior leg.
Sealant bead to run across the bottom as well as up each vertical leg of the sillpan. Also apply
sealant beads near the sides and across the front (Figure 11).
•Secure the sillpan to the floor with sealant (Figure 12). Position sillpan as necessary to allow for
proper installation of frame assembly.
•If sillpan is more than one piece, butt the pieces and glue them to the floor together (Figure 13).
•Apply sealant to all interior and exterior seams.
Figure 9:
Leveling Sillpan
Figure 12:
Set Pan in full bed
of sealant
Figure 13:
Glued Sillpans
Figure 10:
Seal corners and seams Figure 11:
Seal underside of Sillpan

SERIES 3000-T
ASSEMBLY & INSTALLATION INSTRUCTIONS
DOC NO: Series 3000-T Installation & Assembly Instructions Rev. C DATE: 03/25/19
Page 7 of 12
VI. Frame Installation
•Attach sill to the sillpan with a compatible sealant as shown below.
•Attach frame to structure as shown below (Figures 15 & 16).
Note: Size and location of fasteners to be per local code. Blocking, stainless steel screws (recommended),
and wall finish not furnished by Fleetwood. Frame installation anchors furnished by installer.
VII. Sill Track Installation
1. Using a pair of pliers, slightly squeeze one end of the track to create a tapered edge.
2. Push tapered edge of track into the sill.
3. Using a rubber mallet, tap the track into the sill.
Figure 19:
Track (Typical)
Figure 14:
Attached Sill
Figure 15:
Door Head Figure 16: Door Jamb
Exterior
Figure 17:
Squeeze track Figure 18:
Sill Track Installation

SERIES 3000-T
ASSEMBLY & INSTALLATION INSTRUCTIONS
DOC NO: Series 3000-T Installation & Assembly Instructions Rev. C DATE: 03/25/19
Page 8 of 12
VIII. Sill Track Removal
1. Using a pair of pliers, slightly squeeze the track together at one end
and pull up.
2. Using a screwdriver, slowly pry the track out of the sill. Although you
can re-insert the track, we recommend replacing with a new track for
optimal performance of the door.
IX. Head Bumper Installation
Note: A head bumper is required in the head of the “X” panel track.
•Install head bumpers into head as shown.
X. Panel Installation
Note: Check customer order for proper panel configuration and orientation.
“X” Panel
1. Sequence of panel installation is
from interior to exterior.
2. Insert panel (panel located on the
track closest to the interior) into
the upper head channel. Push
up and swing the bottom inward
until panel is vertical, then lower
panel down onto the track
(Figure 23).
Note: “X” Panel - Do not attempt to slide the panel unless the rollers have been adjusted. Adjust the rollers
as needed to make the panel plum and level. If the panel contains a lock stile, verify that the latch height is
correct for proper operation with the frame. Insert vinyl plugs into the holes at top and bottom of the panel.
Figure 21:
Head Bumper
Figure 20:
Sill Track Removal
Figure 22:
Head Bumper Installation
Exterior
Figure 23:
“X” Panel Installation
X
OUTSIDE
HEAD
THRESHOLD
OUTSIDE INSIDE
PANEL

SERIES 3000-T
ASSEMBLY & INSTALLATION INSTRUCTIONS
DOC NO: Series 3000-T Installation & Assembly Instructions Rev. C DATE: 03/25/19
Page 9 of 12
Figure 26:
Security Screw Installation
“O” Panel Installation
1. Add 2” long sill block and secure
with #8 x 3/4” long pan head self
taping screw to the bottom of sill as
shown in Figure 24.
2. Insert panel into the upper head
channel. Push up and swing the
bottom inward until panel is
vertical, then lower panel down
onto the track.
Note: “O” Panel - Lift and move the
panel into the fixed jamb as far as
possible. Verify that the weather
stripping in the frame head is located
so that it contacts the width of the “O”
panel.
3. Installing the fixed panel security screw: Using a 1/16” diameter bit, drill a hole into the fixed stile
through the hole showed in Figure 26. Then insert a black #8 x 3/4” PHP TEK security screw. Add
#10 OH - A, 2.5, Zinc, Gold screw to sill plate (Figure 26).
Figure 25:
“O” Panel Installation
Figure 24:
Attached Sill Block
X
INSIDE
PANEL OUTSIDE
PANEL
O

SERIES 3000-T
ASSEMBLY & INSTALLATION INSTRUCTIONS
DOC NO: Series 3000-T Installation & Assembly Instructions Rev. C DATE: 03/25/19
Page 10 of 12
Figure 28:
Interlockers with Air Barrier
XI. Screen Installation
•Insert screen into the upper head channel. Push up and swing the bottom inward until screen is
vertical, then lower screen down onto the track.
OUTSIDE
PANEL
O
OUTSIDE
HEAD
THRESHOLD OUTSIDE
•Verify that all panels with interlocker hooks
engage properly. If lead stile panel is not
engaging properly with the jamb or meeting
stiles (Figure 28).
•Repeat previous step until all panels have
been installed properly.
•Two 6" plastic air barriers (per interlocker
set) are provided in the screw pack. Snap
these in the back of all exterior interlockers
at the top and bottom (Figure 28).
Note: panels must overlap during installation to allow proper engagement of interlockers.
•Install head closer(s) into the head except where the closer interferes with sliding panel(s)
(Figure 29).
Figure 27:
Screen Installation
Figure 29:
Head Closer Installation
O
X
HEAD
OUTSIDE
OUTSIDE OUTSIDE
PANEL
INSIDE
PANEL

SERIES 3000-T
ASSEMBLY & INSTALLATION INSTRUCTIONS
DOC NO: Series 3000-T Installation & Assembly Instructions Rev. C DATE: 03/25/19
Page 11 of 12
XII. OXO Panel Configuration
Note: Check customer order for proper panel configuration and orientation. Assemble and install the frame
as indicated on previous sections III – VIII of this manual. Insert the sliding panels as indicated on previous
section “XO” Panel Configuration, once completed then continue with following instructions for OXO panel
installation completion.
1. Slide the “X” Panel to the right
side fixed jamb.
2. Insert the left side fixed panel
(without interlocker) into the
upper head channel. Push up
and swing the bottom inward
until panel is vertical, then lower
panel down onto the track.
Note: Leave the head unanchored
until the false jamb has been
installed and set into position.
3. Slide the left side fixed panel into
the left side fixed jamb as far as
possible.
4. Install the false jamb at an angle until
it rests against the left side fixed
panel (Figure 31).
5. Using a wood block and hammer, set
the false jamb firmly into its place
against the fixed panel.
6. Install the head closer between the
false jamb and the right side fixed
panel (Figure 32).
Figure 31:
False Jamb Installation
Figure 32:
Head Closer Installation
Figure 30:
OXO Panel Installation
OUTSIDE
O
OUTSIDE
PANEL
X
INSIDE
PANEL
O
OUTSIDE
PANEL
X
OUTSIDE
INSIDE
PANEL
HEAD
OUTSIDE
O
OUTSIDE
PANEL
O
OUTSIDE
PANEL
X
OUTSIDE
INSIDE
PANEL
O
OUTSIDE
PANEL
O
OUTSIDE
PANEL

SERIES 3000-T
ASSEMBLY & INSTALLATION INSTRUCTIONS
DOC NO: Series 3000-T Installation & Assembly Instructions Rev. C DATE: 03/25/19
Page 12 of 12
Figure 33:
Sill Block at False Jamb
7. Anchor False Jamb to the Frame and Structure
•Add the Sill Block using (1) #8 PHP-TEK,
3/4” screw (Figure 33).
•Attach the false jamb to the sill block using
a (1) #10 PHP-A, 3” screw.
•Add (4) #8 PHP-TEK, 3/4” screw along the
false jamb interior of fixed panel
(Figure 34).
•Using (4) #8 × 3/4” long pan head self
tapping screws (Figure 34).
•Seal all the holes.
8. Insert screen into the upper head channel. Push up and swing the bottom inward until screen is
vertical, then lower screen down onto the track (Figure 36).
Figure 34:
Security screw at fixed panel and False
Figure 36:
OXO Screen Installation
Figure 35:
“L” Bracket at False Jamb / Frame Head
OUTSIDE
HEAD
THRESHOLD
OUTSIDE
O
OUTSIDE
PANEL
O
OUTSIDE
PANEL