Cal-Royal CR3049HOSPRS User manual

CR3049HOSPRS & CR3077SPAS
INSTALLATION INSTRUCTIONS
PUSH SIDE MOUNTED(PARALLEL ARM)
HOW TO DETERMINE
HAND OF DOOR
RIGHT
HAND
DOOR
LEFT
HAND
DOOR
CLOSER CONTROL DIAGRAM
BACK CHECK
MAIN SPEED
LATCH
SPEED
DECREASE
SPRING
POWER
C.C.W.
MAXIMUM DOOR
WIDTH FULL
TURNS
REQUIRED
EXTERIO
R DOORS
EXTERIOR
DOORS
-------- 5 lb-f* 5 TURNS C.C.W.
8.5 lb-f* 34"(864) 2 TURNS C.C.W.
30" (762) 38"(962) 0 TURNS
36"(914) 48"(1219) 5 TURNS C.W.
42"(1067) 54"(1372) 10 TURNS C.W.
48"(1219) 60"(1524) 15 TURNS C.W.
INSTALL ON DROP PLATE
(FOR NARROW RAIN INSTALLATION)
STANDARD INSTALLATION
GENERAL NOTES
The Cushion Arm Closer is non-handed and is designed to meet entrance
accessibility requirements. Determine hand of door first before installation.
Refer to illustration (right), then the proper installation template.
The Cushion Arm Closer can be adjusted to handle all exterior doors up to
4'0" and interior doors up to 5'0" wide. Adjust the spring power as shown
before installing the closer. Turn the spring adjustment nut clockwise or
counter-clockwise to the required number of turns to match door width as
indicated in the chart below.
ALLEN
WRENCH
INCREASE
SPRING
POWER
C.W.
IMPORTANT - When adjusting spring power DO NOT exceed the
maximum number of turns in either direction. Doing so may damage the closer
* Opening force on 36" Door
DWG # DCG1020 - 1/3 - APR2022

FOR TOP RAIL LESS THAN 5-1/2”, DROP PLATE WILL BE REQUIRED
MAXIMUM OPENING 110° PUSH SIDE MOUNTING
3-38"
(86)
2-18"
(54)
1116"(17.5)
516"(8)
DOOR
STOP
2-38"(60)
3-316"(81)
5-12"(140)
11-18"(283) = 85º
10-12"(267) = 90º
9-14"(235) = 100º
8-38"(213) = 110º
HINGE CENTER
SCREWS FOR SHOE PA BRACKET
1/4-20x 58 P.H.M.S (4) OR ST6.3x35 P.H.W.S (4)
1/4-20x 1-12" P.H.M.S (1) OR ST6.3x50 P.H.W.S (1)
2-14"(57)
2-316"(56)
HINGE CENTER
STOP FACE
SCREWS FOR CLOSER
14 - 20 x 2-1/4 P.H.M.S(4) OR ST6. 3 x75 P.H.W.S (4)
COVER
LEFT HAND
2-14"(57)
2-316"(56)
HINGE CENTER
STOP FACE
RIGHT HAND
IMPORTANT: USE SPACER BLOCK PROVIDED FOR
FIFTH SCREW
MOUNTED STOP FACE (PUSH SIDE) PARALLEL ARM
(AVAILABLE FROM DEALER)
3-38"
(86)
2-18"
(54)
1116"
(17.5)
516"
(8)
DOOR
STOP
2-38"(60)
3-316"(83.5)
5-12"(140)
HINGE CENTER
1"
(25.5)
1'
(25.5)
3"
(76)
1"
(25.5)
3"
(76)
1"
(25.5)
BEFORE INSTALLING MOUNTED STOP FACE (PARALLEL ARM) TURN BACKCHECK SELECTOR VALVE
(FOUND ON OPPOSITE SIDE OF CLOSER FROM REGULATING SCREW SIDE) ALL THE WAY IN (CLOCKWISE)!
3-38"
(86)
2-18"
(54)
1116"
(17.5)
516"(8)
DOOR
STOP
2-38"(60)
3-316"(81)
5-12"(140)
11-18"(283) = 85º
10-12"(267) = 90º
9-14"(235) = 100º
8-38"(213) = 110º
HINGE CENTER
SCREWS FOR SHOE PA BRACKET
1/4-20 x 58 P.H.M.S (4) OR ST6.3x35 P.H.W.S (4)
1/4-20 x 1-12" P.H.M.S (1) OR ST6.3x50 P.H.W.S (1)
HINGE CENTER
STOP FACE
SCREWS FOR CLOSER
14 - 20 x 24 P.H.M.S(4)
DROP PLATE
LEFT HAND HAND SHOWN. RIGHT HAND OPPOSITE
8-38"(213) = 85º
7-58"(194) = 90º
6-12"(165) = 100º
5-12"(140) = 110º
1-12"
(38)
8-14"
(210)
1-12"
(38)
1116"(17.5)
1516"(24)
SCREWS FOR CLOSER
14 - 20 x 5
8" P.H.M.S(4) OR
ST6.3 X 35 P.H.W.S(4)
MIN 2-12"(64)
IMPORTANT:
USE SPACER BLOCK PROVIDED FOR
FIFTH SCREW
ON DROP PLATE
9-12"(241) = 85º
8-34"(222) = 90º
7-58"(194) = 100º
6-58"(168) = 110º
9-12"(241) = 85º
8-34"(222) = 90º
7-58"(194) = 100º
6-58"(168) = 110º
11-18"(283) = 85º
10-12"(267) = 90º
9-14"(235) = 100º
8-38"(213) = 110º
DWG # DCG1020 - 2/3 - APR2022

5/16 OR 8mm
HEX WRENCh
Both D.S. / DSHO shoes must be " handed" to
match door BEFORE mounting. see Fig. 1
For Left Hand doors: All shoes are shipped assembled
for left hand doors. Insert 516" (8mm) Hex wrench into
arm stop and turn counter - clockwise to seat stop as
tightly as possible.
INSTALLATION & ADJUSTMENT INSTRUCTIONS
(LEFT HAND SHOWN - RIGHT HAND OPPOSITE)
REGULATION
The BA series closer has been regulated prior to shipment.
If adjustment are necessary, carefully follow instructions.
CLOSING SPEED: See Closer Control Diagram on page 1.
To adjust Main Speed, turn reg. screw clockwise to decrease
or counter-clockwise to increase. To adjust Latch Speed,
turn reg.screw clockwise to decrease or counter-clockwise to
increase. Reg.screw locations are shown at left and on label
BACKCHECK: is essential to proper operation of Cush-Stop.
Use enough backcheck to prevent arm from striking arm stop
with impact. To increase resistance. Turn reg. screw clockwise.
- DO NOT USE ABRUPT BACKCHECK! -
6. Attach cover: place cover insert into proper slots for
either R.H. or L.H. door. Place cover over closer and hold
against door while tightening cover screws firmly
BRACKET
ARM STOP
FILLER PLUG
CAUTION
IMPROPER INSTALLATION OR REGULATION
MAY RESULT IN PERSONAL INJURY OR
PROPERTY DAMAGE
FOLLOW ALL INSTRUCTION CAREFULLY.
FOR QUESTION CONTACT DEALER
OPTIONAL
DROP PLATE
REMOVABLE INSERTS
TO CONVERT TO OPPOSITE
HAND COVER
SELECTOR VALVE SCREW
SIZE ADJUST
BACKCHECK SCREW
MAIN ARM
ARM
SCREW
COVER
SCREW
MAIN SPEED
SCREW
LATCH SPEED
SCREW
30º APPROX.
RIGHT HAND ASSEMBLY SHOW
HANDING & ASSEMBLY OF D.S./ DSHO SHOE
For Right Hand doors: (see illustration) Push filler plug
out of shoe. Using a 516" (8mm) Hex wrench, turn arm in
hole marked "R". Turn wrench counter-clockwise, seating
stop as tightly as possible. Insert filler plug into other hole.
1. Adjust spring power to match door width as indicated
by chart on front page.
2. Select proper templating on opposite page, based on
degree on openning/dead stop. The closer and arm holes
must be located for same degree of openning/dead
stop. Drill and/ or tap mounting holes in door and
head jamb.
3. Attach complete arm to closer, as shown at left.
Arm will be at about a 30º angle to closer body.
Fasten with arm shaft screw. The arm will appear to
be in an incorrect position. This is to accommodate the
pre-load required for parallel arm mounted door
closer. See Fig.2.
4. Mount closer on door, using fasteners provided.
NOTE: arm will provide some resistance.
5. Swing door open about 45º. Mount shoe to frame stop
per proper templating on opposite page. Be sure to
install the "fifth" screw. If stop is not wide enough,
use spacer block provided.
BEFORE INSTALLING THE ARM - TURN BACKCHECK
SELECTOR VALVE (on back of closer) ALL THE WAY IN.
CAUTION DO NOT BACK VALVES OUT OF
CLOSER OR A LEAK WILL RESULT
DWG # DCG1020 - 3/3 - APR2022