Flextool FVE44-2 User manual

FOR MORE INFORMATION
CONTACT US ON 1300 353 986 OR VISIT flextool.com.au
OPERATING INSTRUCTIONS
FLEXTOOL PORTAVIBE®
FVE44-2,FVE44-2G
Version 1.0 (March 2022)

2
1300 353 986 flextool.com.au
CONTENTS
Introduction 2
Applications 2
Assembly 2
Function and controls 2
Hazards & risks 2-3
Operation 3
Care and preventive maintenance 4
Service 4
Cleaning and storage 4
Specifications 4
Spare parts and service 4
INTRODUCTION
Thank you for your selection of Parchem equipment.
Parchem have specialised in the design and manufacture of quality
products since 1951.
We have taken care in the design, manufacture and testing of this
product. Should service or spare parts be required, prompt and
efficient service is available from our branches.
General Safety Instructions for the Operation of Power Equipment
The goal of Parchem is to produce power equipment that helps
the operator work safely and efficiently. The most important safety
device for this or any tool is the operator. Care and good judgement
are the best protection against injury. All possible hazards cannot
be covered here, but we have tried to highlight some of the
important items, individuals should look for and obey Caution,
Warning and Danger signs placed on equipment, and displayed in
the workplace. Operators should read and follow safety
instructions packed with each product.
Learn how each machine works. Even if you have previously used
similar machines, carefully check out each machine before you use
it. Get the “feel” of it and know its capabilities, limitations, potential
hazards, how it operates, and how it stops.
APPLICATIONS
Civil: roadways, kerbing, pre cast beams, bridge decks, piers.
Commercial building: strip and raft foundations, stairs, walls, floors,
driveways, suspended slabs, tilt panels, stack cast panels.
Residential building: floor stumps, wall cavities, house slabs, wall
footings, paving slabs.
Rural: fence posts, stock troughs and pens.
ASSEMBLY
If the unit was supplied unassembled the following must be
completed prior to operation:
The unit is supplied with the flexible shaft disconnected from the
motor unit. To attach the flexible shaft, place the threaded ferrule
end of the flexible shaft approximately 20 mm from the coupling
housing. Engage the squared end of the flexible shaft core
assembly into the squared seal sleeve adaptor.
The threaded ferrule end of the flexible shaft may now be screwed
into the motor adaptor. Rotate the ferrule end of the flexible shaft
in an anti-clockwise direction to engage the left hand thread.
Once tightened by hand use multigrip pliers to ensure the ferrule
is tightened sufficiently to stop it from working loose and coming
detached during operation.
A 1 litre container of Honda 10W/30 engine oil is included with the
unit. Engine oil capacity is 100 ml. To add oil place the unit on a
level surface and remove the oil filler cap. Add oil until the oil level
reaches the edge of the oil filler neck & reinstall the oil filler cap.
Fuel may now be added and the unit is ready for operation.
FUNCTION AND CONTROLS
DRIVE UNIT
This portable drive unit is designed to power flexshaft drive,
eccentric vibrators.
The motor is controlled by an ON/OFF push button which is
mounted below the throttle lever on the handle.
The motor speed is controlled by throttle lever mounted on the
handle.
A centrifugal clutch is fitted to the motor which disengages the drive
to the vibrator when the motor is idling.
The clutch operates automatically and requires no adjustment.
The motor is a 4-stroke unit and must only be used with unleaded
petrol.
VIBRATOR
This vibrator is designed for the compaction of concrete by
immersion of the vibrator head. Compaction improves the strength
and finish of concrete by driving out entrapped air.
High frequency vibration allows the efficient compaction of low
slump concrete mixes.
The vibrator head is driven by a rotating flexible drive shaft that
transmits the drive from the drive unit.
The vibrator head uses an eccentric mass to produce vibration. Ball
bearings support the rotor at each end.
HAZARDS AND RISKS
NEVER allow any person to operate equipment without adequate
instruction.
ENSURE all operators read, understand and follow the operating
instructions.
SERIOUS INJURY may result from improper or careless use of this
machine
! MECHANICAL HAZARDS
DO NOT operate the machine unless all protective guards are in
place.
ENSURE that the motor operation switch is in the OFF position and
the spark plug ignition lead is disconnected before removing the
guards or making adjustments.
KEEP hands and feet clear of rotating and moving parts as they will
cause injury if contacted.
DO NOT leave the equipment in operation while it is unattended.
EXERCISE CARE when handling vibrators. Exposure to vibration or
repetitive work actions may be harmful to hands and arms.
DO NOT hold the vibrator shaft in your hands while it is running.
Hold the vibrator by the “D” handle & use the supplied carry strap
to help isolate your hands from the vibration.
FLEXTOOL OPERATING INSTRUCTIONS PORTAVIBE PETROL STEEL TIP
the edge of the oil filler neck. The engine oil capacity is only 100 ml
The exterior of the flexshaft and the vibrator head a
will eventually enter the vibrator head or the flexshaft.
Regular inspection of the vibrator and the flexible shaft will avoid
Check the flexible shaft for kinks and exte
out straight on a workbench or the floor. Although it still operates,
a badly kinked flexible shaft may
10W/30 oil.
The air cleaner element fitted is a wet foam type. Service the
flammable solvent and let it dry tho
clean engine oil, squeeze out the excess oil and
A fuel tank strainer is fitted to the unit. A clogged filter may cause
equiring the fuel filter to be
Inspect, clean and/or
It is advisable to wash the vibrator head and flexshaft with clean
ete does not accumulate on the exterior.
e the cooling fins on the motor a
100 ml
F03330 F03331
9,000 9,000
2.8 mm 2.8 mm
Sales Office
The exterior of the flexshaft and the vibrator head a
will eventually enter the vibrator head or the flexshaft.
Regular inspection of the vibrator and the flexible shaft will avoid
Check the flexible shaft for kinks and exte
out straight on a workbench or the floor. Although it still operates,
a badly kinked flexible shaft may
10W/30 oil.
The air cleaner element fitted is a wet foam type. Service the
flammable solvent and let it dry tho
clean engine oil, squeeze out the excess oil and
A fuel tank strainer is fitted to the unit. A clogged filter may cause
equiring the fuel filter to be
Inspect, clean and/or
It is advisable to wash the vibrator head and flexshaft with clean
ete does not accumulate on the exterior.
e the cooling fins on the motor a

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1300 353 986 flextool.com.au
NEVER stand on the vibrating head while it is operating.
DO NOT place your foot on the vibrator head while it is running
unless it is done momentarily and the vibrator head is resting on a
resilient support such as a car tyre.
BE CAREFUL not to come in contact with the muffler when the
engine is hot, since it can cause severe burns.
ENSURE that repairs to machinery are carried out by COMPETENT
personnel.
! FIRE & EXPLOSION HAZARDS
PETROL is extremely flammable and explosive under certain
conditions.
ENSURE that petrol is only stored in an approved storage
container.
DO NOT refuel the motor while it is in operation or hot.
DO NOT refuel the motor in the vicinity of sparks, a naked flame or
a person smoking.
DO NOT over fill the fuel tank and avoid spilling petrol when
refuelling. Spilled petrol or petrol vapour may ignite. If spillage
occurs, ensure that the area is dry before starting the motor.
Motor vibrations can cause an improperly tightened fuel cap to
loosen or come off and spill quantities of fuel. In order to reduce risk
of fuel spillage and fire, tighten fuel cap by hand with as much force
as possible.
To reduce the risk of serious injury from burns, never attempt to
refuel the unit until it has been stopped & completely removed from
the operator.
! CHEMICAL HAZARDS
DO NOT operate or refuel a petrol motor in a confined area without
adequate ventilation.
CARBON MONOXIDE exhaust gases from internal combustion
motor driven units can cause death in confined spaces.
! NOISE HAZARDS
EXCESSIVE NOISE can lead to temporary or permanent loss of
hearing.
WEAR an approved hearing protection device to limit noise
exposure. as required by Occupational Health and Safety
regulations.
Noise levels in excess of 85dB(A) may be produced by engines and
vibrators.
PROTECTIVE CLOTHING
ALWAYS wear protective clothing and footwear to prevent the skin
coming into contact with wet concrete.
PROTECTIVE FOOTWARE should be worn to reduce injuries from
penetration through the sole, contact with cutting objects, slipping,
contact with wet concrete and electrical hazards.
GOGGLES for eye protection may also be necessary.
USE waterproof protection for hands and knees (if kneeling) when
concreting. If your clothing becomes wet from concrete contact
make sure you change the clothing. Do not walk about waiting for
it to dry.
USE GLOVES when handling and inspecting the flexible shaft outer
casing. Excessive wear of the rubber cover can expose the wire
braided reinforcement, allowing it to project and cause injury.
! ADDITIONAL HAZARDS
To reduce the risk of injury from loss of balance, start the motor
with the unit on a flat level surface, and only pick up the unit when
the engine is idling.
Slip/Trip/Fall is a major cause of serious injury or death.
Beware of the flexible shaft and water left on the walking or work
Exercise caution and ensu
Exercise ca
excavations
To start the motor, place the unit on a flat
times until a flow in the fuel
be sucked into the flywheel cooling fins causing damage to the unit.
Avoid sharp bends in the flexshaft, particularly when it is in use.
Do not use a eccentric-type immersion vibrator head as an exte
ete for extended
BE CAREFUL not to come in contact with the muffler when the
PETROL is ext emely flammable and explosive under certain
efuel the motor in the vicinity of sparks, a naked flame or
DO NOT over fill the fuel tank and avoid spilling pet
of fuel spillage and fi
ol motor in a confined a
CARBON MONOXIDE exhaust gases f
motor driven units can cause death in confined spaces.
exposu
Noise levels in excess of 85dB(A) may be p
otection for hands and knees (if kneeling) when
USE GLOVES when handling and inspecting the flexible shaft outer
casing. Excessive wear of the rubber cover can expose the wi
with the unit on a flat level surface, and only pick up the unit when
Slip/Trip/Fall is a major cause of serious injury or death.
e of the flexible shaft and water left on the walking or work
surface.
Exercise caution and ensure that the perimeter of elevated
formwork or platforms is protected.
Exercise care when working in the vicinity of unprotected holes or
excavations
OPERATION
To start the motor, place the unit on a flat
level surface, and only pick up the unit
when the engine is idling.
To start the motor turn the engine switch
to the ON position.
To start a cold engine, move the
choke lever to the closed position
To restart a warm engine, leave the
choke lever in the OPEN position.
Press the priming pump several
times until a flow in the fuel return
tube is visually noticed.
Pull the starter grip lightly until
you feel resistance while holding
the unit steady, then pull briskly.
Return the starter grip gently.
If the choke lever is in the
CLOSED position, gradually
move it to the OPEN position as the engine warms up.
The idle-up function helps the engine start by opening the throttle
valve in the carburetor moderately when the engine won’t start.
1. Hold down the throttle interlock.
2. Pull the throttle trigger.
3. Push the idle-knob, then release the
throttle trigger and the interlock.
4. Start the engine
NOTE: This function must not be used
when vibrating.
Always operate the unit at full throttle. This will ensure correct
concrete compaction and avoid damage to the drive mechanism.
Be careful starting and or revving the unit on loose gravel as it may
be sucked into the flywheel cooling fins causing damage to the unit.
Information regarding compaction of concrete using immersion
vibrators is available in a FLEXTOOL FACT SHEET.
Avoid sharp bends in the flexshaft, particularly when it is in use.
Do not use a eccentric-type immersion vibrator head as an external
vibrator by applying it to the outside of formwork.
Do not operate the vibrating head out of concrete for extended
periods. Do not leave it running while you wait for fresh supplies of
concrete to be placed. Vibrator heads are designed to be cooled by
the concrete in which they are immersed.
FLEXTOOL OPERATING INSTRUCTIONS PORTAVIBE PETROL STEEL TIP
the edge of the oil filler neck. The engine oil capacity is only 100 ml
The exterior of the flexshaft and the vibrator head a
will eventually enter the vibrator head or the flexshaft.
Regular inspection of the vibrator and the flexible shaft will avoid
Check the flexible shaft for kinks and exte
out straight on a workbench or the floor. Although it still operates,
a badly kinked flexible shaft may
10W/30 oil.
The air cleaner element fitted is a wet foam type. Service the
flammable solvent and let it dry tho
clean engine oil, squeeze out the excess oil and
A fuel tank strainer is fitted to the unit. A clogged filter may cause
equiring the fuel filter to be
Inspect, clean and/or
It is advisable to wash the vibrator head and flexshaft with clean
ete does not accumulate on the exterior.
e the cooling fins on the motor a
100 ml
F03330 F03331
9,000 9,000
2.8 mm 2.8 mm
Sales Office
The exterior of the flexshaft and the vibrator head a
will eventually enter the vibrator head or the flexshaft.
Regular inspection of the vibrator and the flexible shaft will avoid
Check the flexible shaft for kinks and exte
out straight on a workbench or the floor. Although it still operates,
a badly kinked flexible shaft may
10W/30 oil.
The air cleaner element fitted is a wet foam type. Service the
flammable solvent and let it dry tho
clean engine oil, squeeze out the excess oil and
A fuel tank strainer is fitted to the unit. A clogged filter may cause
equiring the fuel filter to be
Inspect, clean and/or
It is advisable to wash the vibrator head and flexshaft with clean
ete does not accumulate on the exterior.
e the cooling fins on the motor a

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1300 353 986 flextool.com.au
CARE AND PREVENTIVE MAINTENANCE
Keep the unit clean and free of concrete residue.
Check the oil level in the engine crankcase daily, it should reach
the edge of the oil filler neck. The engine oil capacity is only 100 ml
and running the engine with a low oil level will cause serious engine
damage.
Vibrators must be handled with care, and be properly maintained in
order to avoid unnecessary breakdowns. Check regularly for signs
of wear and rectify any faults immediately.
The exterior of the flexshaft and the vibrator head are subject to
abrasion and wear. If the vibrator is operated unchecked, concrete
will eventually enter the vibrator head or the flexshaft.
Naturally, the cost of repairing, a vibrator which has been allowed
to deteriorate in this way will be greater.
Regular inspection of the vibrator and the flexible shaft will avoid
these problems.
Check the flexible shaft for kinks and external damage by laying it
out straight on a workbench or the floor. Although it still operates,
a badly kinked flexible shaft may result in a broken inner core.
Check the outer casing rubber cover for damage where it enters
the ferrule at the vibrator head. Damage is caused by operators
using a crane to retrieve a vibrator trapped in concrete reinforcing
bars.
10W/30 oil.
The air cleaner element fitted is a wet foam type. Service the
flammable solvent and let it dry tho
clean engine oil, squeeze out the excess oil and
A fuel tank strainer is fitted to the unit. A clogged filter may cause
equiring the fuel filter to be
Inspect, clean and/or
It is advisable to wash the vibrator head and flexshaft with clean
ete does not accumulate on the exterior.
e the cooling fins on the motor a
100 ml
F03330 F03331
9,000 9,000
2.8 mm 2.8 mm
Sales Office
The exterior of the flexshaft and the vibrator head a
will eventually enter the vibrator head or the flexshaft.
Regular inspection of the vibrator and the flexible shaft will avoid
Check the flexible shaft for kinks and exte
out straight on a workbench or the floor. Although it still operates,
a badly kinked flexible shaft may
SERVICE
Replace the oil in the motor crankcase regularly with Honda
10W/30 oil.
The air cleaner element fitted is a wet foam type. Service the
air cleaner element regularly by washing the element in a non
flammable solvent and let it dry thoroughly. Soak the element in
clean engine oil, squeeze out the excess oil and reinstall the air
cleaner element.
A fuel tank strainer is fitted to the unit. A clogged filter may cause
poor engine performance requiring the fuel filter to be removed
from the fuel tank and cleaned.
Inspect, clean and/or replace the spark plug regularly.
CLEANING AND STORAGE
It is advisable to wash the vibrator head and flexshaft with clean
water after use each day and before storing. This will ensure that
concrete does not accumulate on the exterior.
Ensure the cooling fins on the motor are kept unobstructed.
FLEXTOOL OPERATING INSTRUCTIONS PORTAVIBE PETROL STEEL TIP
the edge of the oil filler neck. The engine oil capacity is only 100 ml
The exterior of the flexshaft and the vibrator head a
will eventually enter the vibrator head or the flexshaft.
Regular inspection of the vibrator and the flexible shaft will avoid
Check the flexible shaft for kinks and exte
out straight on a workbench or the floor. Although it still operates,
a badly kinked flexible shaft may
10W/30 oil.
The air cleaner element fitted is a wet foam type. Service the
flammable solvent and let it dry tho
clean engine oil, squeeze out the excess oil and
A fuel tank strainer is fitted to the unit. A clogged filter may cause
equiring the fuel filter to be
Inspect, clean and/or
It is advisable to wash the vibrator head and flexshaft with clean
ete does not accumulate on the exterior.
e the cooling fins on the motor a
100 ml
F03330 F03331
9,000 9,000
2.8 mm 2.8 mm
Sales Office
The exterior of the flexshaft and the vibrator head a
will eventually enter the vibrator head or the flexshaft.
Regular inspection of the vibrator and the flexible shaft will avoid
Check the flexible shaft for kinks and exte
out straight on a workbench or the floor. Although it still operates,
a badly kinked flexible shaft may
10W/30 oil.
The air cleaner element fitted is a wet foam type. Service the
flammable solvent and let it dry tho
clean engine oil, squeeze out the excess oil and
A fuel tank strainer is fitted to the unit. A clogged filter may cause
equiring the fuel filter to be
Inspect, clean and/or
It is advisable to wash the vibrator head and flexshaft with clean
ete does not accumulate on the exterior.
e the cooling fins on the motor a
Model
Nose Cap
Type
Vibrator Head
Diameter (mm)
Flexshaft Length
(mm)
Operating
Weight (kg)
Frequency
(vib/min)
Amplitude in Air
(mm)
Engine
Make
Engine
Model
Max Rated
Power (Hp) Fuel Type Product Code
FVE44-2 Steel 44 540 11.5 9,000 2.8 Honda GX35 1.5 FT201807-UNIT
FVE44-2G Steel 44 540 12.5 9,000 2.8 Honda GX35 1.5 FT200036-UNIT

Parchem Construction Supplies Pty Ltd
1956 Dandenong Road, Clayton VIC 3168, Australia
Phone: [phone]
flextool.com.au
ABN 80 069 961 968
This manual summarises our best knowledge of the product based on the information available at the time of publication. You should read this manual carefully and
consider the information in the context of how the product will be used. Our responsibility for products sold is subject to our standard terms and conditions of sale.
DISCLAIMER:
Any advice, recommendation, information, assistance or service provided by us in this manual is given in good faith and is believed by us to be appropriate and reliable.
However, any advice, recommendation, information, assistance or service provided by us is provided without liability or responsibility PROVIDED THAT the foregoing shall
not exclude, limit, restrict or modify the right entitlements and remedies conferred upon any person or the liabilities imposed upon us by any condition or warranty implied
by Commonwealth, State or Territory Act or ordinance void or prohibiting such exclusion limitation or modification. The product can be expected to perform as indicated
in this manual so long as operation and operational procedures of the individual products are followed as recommended in this manual.
Design and technical specifications may be subject to changes.
© This publication is copyright. All rights are reserved. Flextool and PortaVibe are registered trade marks of Parchem Construction Supplies Pty Ltd
FOR MORE INFORMATION
CONTACT US ON 1300 353 986 OR VISIT flextool.com.au