Flextool POWERVIBE FPV-45 User manual

1300 353 986
flextool.com.au
Parchem Construction Supplies Pty Ltd
7 Lucca Road, Wyong NSW AUS 2259
OPERATING INSTRUCTIONS
POWERVIBE™HIGH FREQUENCY VIBRATOR
FPV-45 & FPV-60 010520
WARNING
To reduce the risk of injury, all operators and maintenance personnel must read and understand
these instructions before operating, changing accessories, or performing maintenance on this power
equipment. All possible situations cannot be covered in these instructions. However care must be
exercised by everyone using, maintaining or working near this equipment.

FLEXTOOL OPERATING INSTRUCTIONS POWERVIBE HIGH FREQUENCY VIBRATOR
2
1300 353 986 flextool.com.au
CONTENT
Introduction 2
Applications 2
Functions and controls 2
Hazards and risks 2
Operation 3
Care and preventive maintenance 3
Cleaning and storage 3
INTRODUCTION
General Safety Instructions for the Operation of
Power Equipment
The goal of Flextool is to produce power equipment that helps
the operator work safely and eciently. The most important
safety device for this or any tool is the operator. Care and good
judgement are the best protection against injury. All possible
hazards cannot be covered in this manual, but we have tried to
highlight some of the important items. Operators should look
for and obey Caution, Warning and Danger labels placed on the
equipment. Operators should read and follow safety instructions
packed with each product to learn how each machine works.
Even if you have previously used similar equipment carefully
check out each machine before you use it, get the "feel" for it
and know its capabilities, limitations, potential hazards, how it
operates, and how it stops.
APPLICATIONS
Civil: roadways, kerbing, runways, pre-cast beams, bridge
decks, piers and columns.
Commercial building: strip and raft foundations, stairs, walls,
wall panels and columns, oors, suspended slabs, tilt panels and
retaining walls.
Residential building: oor stumps, wall cavities, house slabs,
wall footings, septic tanks, paving slabs. And driveways
FUNCTION AND CONTROLS
POWERVIBE
The Flextool PowerVibe operates from a standard 240 Volt / 10
Amp power outlet. Prior to connecting the unit to the power
socket ensure a safe environment for operation free from sharp
objects and water that could cause damage to the power cord.
Inspect the entire unit including control box, RCD protection unit
and power cord to ensure all are in good and safe operating
condition.
1. Prior to connecting to the power socket ensure the PowerVibe
control switch is in the OFF “O” position.
2. Connect the PowerVibe to the power socket
3. Push the reset button on the RCD protection unit to active the
device
4. Push the control switch to the ON “I” position to start the
PowerVibe
5. Vibration will start after 2 seconds at low speed – Vibration will
then slowly increase to maximum operating speed.
6. To turn o push the control switch to the OFF “O” position
7. Disconnect the plug from the power socket.
HAZARDS AND RISKS
 NEVER allow any person to operate equipment without
adequate instruction.
 ENSURE all operators read, understand and follow the
operating instructions.
 SERIOUS INJURY may result from improper or careless use of
this machine
MECHANICAL HAZARDS
 DO NOT operate the machine unless all protective guards &
covers are in place.
 ENSURE that the electricity supply to the unit is disconnected
/ isolated before removing guards and covers or making
adjustments.
KEEP hands and feet clear of rotating and moving parts as
they will cause injury if contacted.
 DO NOT leave the equipment in operation while it is
unattended.
 EXERCISE CARE when handling concrete vibrators. Exposure
to vibration or repetitive work actions may be harmful to hands
and arms.
 DO NOT hold the vibrator head in your hands while it is
running. Hold the vibrator by the exible shaft to isolate your
hands from the vibration.
 NEVER stand on the vibrating head while it is operating.
 ENSURE that repairs to machinery are carried out by
QUALIFIED & LICENCED personnel.
ELECTRICAL HAZARDS
RISK OF FATAL OR SERIOUS INJURY FROM ELECTRICAL
SHOCK may arise through incorrect use, operating the
equipment where leads and other electrical components are
damaged or through ingress of moisture and water.
 ELECTRICAL HAZARDS may be high due to the careless use
of equipment and extension leads.
 INSPECT electrical leads, plugs and sockets regularly for
damage, if any damage is found isolate equipment and seek
immediate repair.
 DO NOT operate the equipment using coiled or tangled
extension leads.

FLEXTOOL OPERATING INSTRUCTIONS POWERVIBE HIGH FREQUENCY VIBRATOR
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1300 353 986 flextool.com.au
 DO NOT operate the equipment where moisture or water is
present.
 ENSURE that repairs to the electric motor and wiring
are carried out immediately by QUALIFIED & LICENCED
personnel.
 DO NOT clean or hose the machine while the electrical supply
is connected.
NOISE HAZARDS
 EXCESSIVE NOISE can lead to temporary or permanent loss
of hearing.
WEAR an approved hearing protection device to limit noise
exposure as required by Occupational Health and Safety
regulations. Noise levels in excess of 85dB(A) may be
produced by engines and concrete vibrators.
PROTECTIVE CLOTHING
 ALWAYS wear protective clothing and footwear to prevent the
skin coming into contact with wet concrete.
PROTECTIVE FOOTWEAR should be worn to reduce injuries
from penetration through the sole, contact with cutting
objects, slipping and contact with wet concrete.
 EYE PROTECTION must also be worn to prevent eye injuries.
 USE GLOVES when handling and operating concrete
vibrators.
ADDITIONAL HAZARDS
 Slip/Trip/Fall is a major cause of serious injury or death.
 Beware of power leads, the exible shaft and water left on the
walking or work surface.
Exercise caution and ensure that the perimeter of elevated
formwork or platforms is protected.
Exercise care when working in the vicinity of unprotected holes
or excavations
OPERATION
If an extension lead is required, its maximum length must not
exceed 10m. Select a Heavy-Duty lead to minimise voltage
drop and prevent damage to the equipment. Never operate
with the extension lead in a coiled position.
 DO NOT use an eccentric-type immersion vibrator head as an
external vibrator by applying it to the outside of formwork.
 DO NOT operate the vibrating head out of concrete for
extended periods.
 DO NOT leave it running while you wait for fresh supplies of
concrete to be placed. Vibrator heads are designed to be
cooled by the concrete in which they are immersed.
 DO NOT drag the concrete vibrator through the concrete or
use it shift or move the concrete. Using a concrete vibrator in
this way will cause damage to the vibrating head and exshaft.
1. Place the concrete vibrator head into the concrete so that the
vibrating head is at ninety degrees to the surface, the vibrating
head should not be inserted at an angle.
2. Hold the vibrator in the concrete for approx 10-15 seconds
until no further air bubbles appear on the surface.
3. Lift the vibrator from the concrete slowly to ensure the hole left
by the vibrating head is correctly back lled with concrete.
4. Again, place the vibrating head into the concrete at a distance
of approx 40-60cm from where it was previously placed.
5. Repeat steps 1-4 across the entire surface of the concrete to
ensure correct compaction of the concrete.
CARE AND PREVENTATIVE MAINTENANCE
Keep the equipment clean and free of concrete residue and
build up.
Concrete vibrators must be handled with care and be properly
maintained in order to avoid unnecessary breakdowns. Check
regularly for signs of wear and rectify any faults immediately.
 The exterior of the exshaft and the vibrator head are subject
to abrasion and wear. If the vibrator is operated unchecked,
concrete will eventually enter the vibrator head or the exshaft.
Naturally, the cost of repairing a vibrator which has been
allowed to deteriorate in this way will be greater.
 Regular inspection of the vibrator and the exible shaft will
avoid these problems.
CLEANING AND STORAGE
 It is advisable to wash the vibrator head and exshaft with
clean water after each use and before storing. This will ensure
that concrete does not accumulate on the exterior of the unit
that can cause overheating and premature failure of the unit
 DO NOT use water or pressure cleaner on the control box,
power lead and RCD protection device, only the vibrating head
and exible shaft should be cleaned with water.

FLEXTOOL OPERATING INSTRUCTIONS POWERVIBE HIGH FREQUENCY VIBRATOR
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1300 353 986 flextool.com.au
Model
Operating
Weight
(kg)
Vibrator
Head
Diameter
(mm)
Vibrator
Head
Length
(mm)
Flexshaft
Length
(m)
Amplitude
(mm)
Centrifugal
Force (kN)
Vibration
(vpm)
Voltage
(v)
Current
(A)
Power
Cable
Length
(m)
Shipping
Dimensions
(L x W x H)
(mm)
Shipping
Weight
(kg)
Product
Code
FPV-45 17.7 45 368 6 2 2.6 12000 240 6 10 890 x 730
x 120 19.7 FT201831- UNIT
FLEXTOOL®POWERVIBE™ HIGH FREQUENCY CONCRETE VIBE 45MM (FPV-45)
Model
Operating
Weight
(kg)
Vibrator
Head
Diameter
(mm)
Vibrator
Head
Length
(mm)
Flexshaft
Length
(m)
Amplitude
(mm)
Centrifugal
Force (kN)
Vibration
(vpm)
Voltage
(v)
Current
(A)
Power
Cable
Length
(m)
Shipping
Dimensions
(L x W x H)
(mm)
Shipping
Weight
(kg)
Product
Code
FPV-60 20.5 60 436 6 2.2 4.5 12000 240 6 10 890 x 730
x 120 22.5 FT201832- UNIT
FLEXTOOL®POWERVIBE™ HIGH FREQUENCY CONCRETE VIBE 60MM (FPV-60)