Floe Cargo Max 650-70006-01 User manual

CARGO
XRT 8-57
Ma
Xtreme Rugged Technology
With Ultra Body
TM
TM
As s e m b l y In s t r u c t I o n s
1. 3/4” Wrenches (2)
2. 13/16” Socket
5. #2 & #3 Phillips
Screwdrivers
6. Torque Wrench
7. Cordless Drill
TOOLS REQUIRED
3. 7/16” Wrench
4. 7/8” Wrench
8. T-27 Torx Drive
650-70006-01 All material copyright © 2015 FLOE International, Inc. Unauthorized reproduction is strictly prohibited. Specications subject to change without notice. 4/10/15
rev 8/17

1. Bed & frame 150-01557-01
(wired w/side, clearance, tail lights) ASSEMBLED
2. Axle & hubs ASSEMBLED 550-07277-00
3. Tongue ASSEMBLED (WITH WIRE FISH) 150-01556-01
4. Tongue clamp ASSEMBLED 150-01558-00
5. Limiter strap ASSEMBLED 149-01702-01
6. Tongue jack ASSEMBLED 551-09901-00
7. Tailgate ramp ASSEMBLED 149-00523-01
8. Fenders (2) 005-55810-00
9. Tires (2) 550-00007-00
10. Tailgate ramp latch brackets (2) 005-70022-00
11. Corner supports (2) PS: 150-70003-00 DS: 150-70004-00
12. Teflon isolation strips (2) 005-05910-00
13. Grommet 003-40000-00
14. License plate bracket 008-83207-00
15. Shrinkwrapped hardware card (not shown)
001-70026-01
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1. Bed & frame 150-01557-01
(wired w/side, clearance, tail lights) ASSEMBLED
2. Axle & hubs ASSEMBLED 550-07277-00
3. Tongue ASSEMBLED (WITH WIRE FISH) 150-01556-01
4. Tongue clamp ASSEMBLED 150-01558-00
5. Limiter strap ASSEMBLED 149-01702-01
6. Tongue jack ASSEMBLED 551-09901-00
7. Tailgate ramp ASSEMBLED 149-00523-01
8. Fenders (2) 005-55810-00
9. Tires (2) 550-00007-00
10. Tailgate ramp latch brackets (2) 005-70022-00
11. Corner supports (2) PS: 150-70003-00 DS: 150-70004-00
12. Teflon isolation strips (2) 005-05910-00
13. Grommet 003-40000-00
14. License plate bracket 008-83207-00
15. Shrinkwrapped hardware card (not shown)
001-70026-01
Cargo Max assembly - Step 1
ASSEMBLING THE AXLES & TIRES - PART ONE
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

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 
  
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











1. Locate the axle isolation strips packed in the assembly
components kit.
2. Place an isolation strip on the two inside surfaces of the axle
mount as shown in FIG. 1A.
TIP: Tape will aid in holding the strips in place.
3. Place the trailer frame on the axle mounts, aligning the holes
in the axle mount with the front two holes in the frame. Note
the orientation of the torsion arms in FIG. 1B.
4. Next, insert (2) 1/2-13 x 3-1/4” bolts through the bottom
holes on the fender support brackets as shown in FIG. 1B.
5. Fasten with (2) flat washers and (2) nylock nuts. Make sure
that the axle mount, teflon strip, and axle beam are tight
together with no gap before tightening.
Torque to 80 FT/LBS.
3

Cargo Max assembly - Step 2
ASSEMBLING THE AXLES & TIRES - PART TWO

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












1. Attach (1) tire w/rim to each axle hub w/valve stem toward
the outside of the trailer frame (see FIG. 2).
2. Secure with (5) 1/2-20 lug nuts per rim.
3. Start all lug nuts by hand to prevent cross threading with the
beveled side of the nut toward the wheel – and to ensure
proper nut to rim contact.
4. Tighten the lug nuts in sequence (see FIG. 3) in stages.
 •Firsttightento25FT/LBS,thento60FT/LBS,
then finally to 80 FT/LBS.
Inflate tires to 80 PSI. maximum.
4

5
Cargo Max assembly - Step 3
ASSEMBLING THE TILT CLAMP & LIMITER STRAP TO THE TONGUE, THEN ATTACHING TONGUE TO THE FRAME
Attaching the tongue to the frame
Attach the tongue to the trailer frame using (1) 1-1/2 x
5” bolt, (1) 1/2” flat washer, (1) 1” round x 3/4” tongue
spacer, and (1) 1/2” heavy nylock nut as shown in FIG. 3B.
Torque to 60 FT/LBS.
Tilt Clamp & Limiter Strap Assembly Instructions
1. Slide the Tilt Clamp (A), and Limiter Strap (B) onto the
tongue (C) as shown in FIG. 3A.
A
B
C
FIG. 3B.
FIG. 3A.

6
Cargo Max assembly - Step 4
ELECTRICAL ASSEMBLY
The majority of the wiring is already pre-installed within the frame. The
following steps outline how to run the last of the wiring through the tongue
using the pre-installed “wire fish”.
1. Attach the flat four prong end of the wire harness to the fish
at the rear end of the tongue under the trailer.
2. Locate the end of the wire fish on the coupler end of the
tongue and pull the flat plug up through the hole until the
strain relief is just inside the grommet hole, and place the
grommet over the wire harness and insert into the hole in
the tongue with the slit toward the trailer.
HINT: Wetting the grommet with water will make for easier
installation.
WARNING! DO NOT OVER-PULL!
PULL

7
Cargo Max assembly - Step 5
Attach the rear corner supports by tipping the top end of the
trailer bed in – and sliding it under the upper lip of the trailer
bed and inserting the lower tab into the rear frame tube, making
sure that the lip of the bed inserts into the channel of the sup-
ports as shown in FIG 5A.
•Fastenthebottomusing(4)1/4x1”boltsand
(4) 1/4” flat washers. See FIG 5B.
Torque to 2 FT/LBS (24 IN/LBS).
NOTE: There is a corner riser on each side of the bed –
one on the driver’s side and one on the passenger’s side.
ASSEMBLING CORNER RISERS
1/4” FLAT WASHERS

Cargo Max assembly - Step 6
PART 1: TAILGATE RAMP INSTALLATION
It is necessary to attach the Tailgate Ramp before Step 6 to ensure proper alignment of Latch Brackets. The Tailgate Ramp nests
into Hinge Clamp(s) by inserting Tailgate Ramp at an approximately 30-degree angle into the Hinge Clamp(s) as shown in
FIG A & B.
NOTE: There are right and left clamps on each side of the bed. The Tailgate Ramp needs to be inserted into both clamps.
8
FIG. A. FIG. B.

Cargo Max assembly - Step 6
PART 2: ASSEMBLING THE TAILGATE RAMP LATCH BRACKETS
FIG. 6.
The Pre-drilled holes are slightly oversize in order to properly
align the Tailgate latch with the Latch Bracket.
Adjust as necessary before tightening screws.
•Fastenthelatchbracketstothetrailerbedusing
(4) 1/4 x 1-1/4” truss head screws as shown in FIG. 6.
Torque to 2 FT/LBS (24 IN/LBS).
NOTE: There is a Latch Bracket on each side of the bed –
one on the driver’s side and one on the passenger’s side.
9

10
Cargo Max assembly - Step 7
ASSEMBLING FENDERS
Attach the fenders to the side of the trailer using (10) 1/4 x 5/8” truss head Torx drive screw, (10) 1/4” flat washers,
and (10) 1/4” acorn nuts (five each per fender) as shown in FIG. 7. Torque to 2 FT/LBS (24 IN/LBS)
FIG. 7.