Floe V1600 User manual

1
FLOE V1600 PWC
WINCHES
P/N 511-11329-00 MANUAL WINCH
P/N 511-51100-00 DC WINCH
ASSEMBLY INSTRUCTIONS
©Manufactured by:
Floe International Inc.
48473 State Hwy. 65
McGregor, MN 55760
www.floeintl.com
Instruction P/N 611
-
11329
-
00
Issued 10/23/2019
TOOLS REQUIRED
-(2) 9/16” SOCKETS/WRENCHES
-3/4” SOCKET/WRENCH
-TORQUE WRENCH
MANUAL WINCH
DC WINCH
RECOMMENDED BATTERIES
ON PAGE 4 (DC WINCH)
IMPORTANT
APPLY A HIGH QUALITY
WATERPROOF LITHIUM
GREASE TO WINCH
CABLE AND GEARS
ANNUALLY.
DO NOT GREASE
BRAKE.

2
V1600 PWC MANUAL WINCH BILL OF MATERIALS/EXPLODED VIEW
P/N 511-11329-00
NO.
PART NUMBER
DESCRIPTION
QTY.
1
001
-
70105
-
00
HHCS, 3/8
-
16 x 1" 18
-
8 ss
3
2
001
-
70112
-
00
HHCS, 3/8
-
16 x 2 1/4" 18
-
8 ss
1
3
001
-
70117
-
00
HHCS, 3/
8
-
16 x 3 1/2" 18
-
8 ss
1
4
001
-
71018
-
00
Flat Washer, 3/8" USS ss 18
-
8
6
5
001
-
76071
-
00
NUT, NYLOCK 3/8
-
16 ALUM.
4
6
007
-
00031
-
00
Guide, Winch Roller
-
2"
1
7
007
-
00150
-
00
Winch, Manual DLB2500
1
8
007
-
00700
-
00
Knob, Speed
-
Winch Wheel
1
9
007
-
03000
-
0
0
Hub, Handle DLB" Winch
1
10
007
-
08701
-
00
Cable, Lifting V1600 PWC
1
11
111
-
11329
-
00
Ass'y
, Winch V1600 PWC (INCLUDES 1, 3, 4
,
5, 6, 7, 10, 12
)
1
12
111
-
11331
-
00
Weld't, Mount Winch PWC
1
13
511
-
01900
-
00
Wheel, 36" Replacement Crank (INCLUDES
2, 4, 8,
9
)
1

3
V1600 PWC DC WINCH BILL OF MATERIALS/EXPLODED VIEW
P/N 511-51100-00
NO.
PART NUMBER
DESCRIPTION
QTY
1
001
-
70105
-
00
HHCS, 3/8
-
16 x 1" 18
-
8 ss
3
2
001
-
70117
-
00
HHCS, 3/8
-
16 x 3 1/2" 18
-
8 ss
1
3
001
-
71018
-
00
Flat Washer, 3/8" USS ss 18
-
8
5
4
001
-
76071
-
00
NUT, NYLOCK 3/8
-
16 ALUM.
22
5
007
-
00031
-
00
Guide, Winch Roller
-
2"
1
6
007
-
05375
-
00
Box, Battery #9082
-
1
1
7
007
-
08705
-
00
Cable, DC Winch V1600 PWC
1
8
111
-
00459
-
00
Weld't, Battery Tray/Fairlead V1600 PWC
1
9
111
-
11336
-
00
Ass'y, Battery Tra
y/Fairlead V1600 PWC (INCLUDES 2, 3, 5, 6, 9
)
1
10
111
-
11340
-
00
Ass'y, DC Winch Mount V1600 PWC
1
11
511
-
51050
-
00
Winch, DC
-
V1600 PWC (INCL
UDES 1, 4, 5, 8, 11
)
1
12
511
-
51100
-
00
Winch, DC
-
V1600 PWC (WINCH ASSEMBLY, BATTERY BOX, AND TRAY)
(INCLUDES 7
,10
,
12
)
1
13
*
014
-
02310
-
00
VELCRO, ½” DOUBLE SIDE BLACK
1 YD.
*NOT SHOWN

4
BATTERY RECOMMENDATIONS (DC WINCH)
DEEP CYCLE, GROUP U1
1. INTERSTATE DCM0035 (AGM)
12V, 35 AMP-HR
2. DURACELL ULTRA SLADC12-35J (AGM)
12V, 35 AMP-HR
3. UNIVERSAL BATTERY UB12350-D5722 (SLA)
12V 35 AMP-HR
4. MIGHTY MAX BATTERY ML35-12 (SLA)
12V, 35 AMP-HR
5. LIFELINE BATTERY GPL-U1T (AGM)
12V, 33 AMP-HR
6. UNIVERSAL POWER GROUP U1GEL-D5870 (GEL)
12V, 31.6 AMP-HR
7. MK BATTERY 8GU1 (GEL)
12V, 31 AMP-HR

5
MANUAL WINCH INSTALLATION
 SLIDE WINCH ASSEMBLY ONTO CORNER POST “A” (FIGURE
1.1).
 ATTACH WINCH ASSEMBLY TO CORNER POST WITH ½” x 1
¼” BOLT AND ½” NYLOCK NUT (INCLUDED WITH LIFT
FRAME HARDWARE) (FIGURE 1.2).
FIGURE 1.2
FIGURE 1.3
FIGURE 1.1

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MANUAL WINCH INSTALLATION
FIGURE 1.5
 PLACE VINYL CAPS ON EACH CORNER POST (FIGURE 1.4).
 THREAD WHEEL ONTO THE INNER THREADS OF THE WINCH
STUD (FIGURE 1.5)
 APPLY GREASE TO THE INTERNAL THREADS TO PREVENT RUST.
BE CAREFUL NOT TO GET ANY GREASE ON THE BRAKE
ASSEMBLY. ATTACH WHEEL TO WINCH USING NUT AND
SPACER SUPPLIED IN WINCH KIT (FIGURE 1.6).
FIGURE 1.4
FIGURE 1.6

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MANUAL WINCH INSTALLATION
 TIGHTEN NUT ONTO STUD UNTIL THERE IS 1 TO 1-1/2
THREADS EXPOSED (FIGURE 1.7).
 REFER TO STEP 6 OF FRAME INSTRUCTIONS
FOR ATTACHING CABLE TO CRADLE.
FIGURE 1.7
IMPORTANT
APPLY A HIGH QUALITY WATERPROOF LITHIUM GREASE
TO WINCH CABLE AND GEARS ANNUALLY.
DO NOT GREASE BRAKE.
CAUTION
WHEN GREASING CABLE, BE WARY OF POSSIBLE
PROTRUDING WIRES THAT MAY BE STICKING OUT OF
WIRE ROPE. THIS MAY OCCUR WITH OLDER WORN
CABLES.

8
DC WINCH INSTALLATION
FIGURE 1.1
FIGURE 1.2
FIGURE 1.3
 SLIDE BATTERY TRAY ONTO CORNER POST “A” UNTIL
BOTTOM OF POCKET TOUCHES TAB (FIGURE 1.1).
 REMOVE BOLT, WASHERS, NUT, AND GUIDE (FIGURE
1.2). THIS IS TO PLACE LIFTING CABLE BEHIND GUIDE.
 SLIDE DC WINCH ASSEMBLY ONTO CORNER POST
“A” (FIGURE 1.3).

9
DC WINCH INSTALLATION
 ATTACH DC WINCH ASSEMBLY TO CORNER POST WITH ½” x 1 ¼”
BOLT AND ½” NYLOCK NUT (INCLUDED WITH LIFT FRAME
HARDWARE) (FIGURE 1.4).
 TORQUE NUT TO 20 FT-LBS (FIGURE 1.5).
 RE-INSTALL BOLT, WASHERS, NUT, AND ROLLER INTO BRACKET
WITH WINCH CABLE BETWEEN ROLLER AND BRACKET (FIGURE
1.6).
FIGURE 1.4
FIGURE 1.5
FIGURE 1.6

10
DC WINCH INSTALLATION
 VERY IMPORTANT! TIGHTEN NUT TO
REMOVE PLAY IN BOLT. ROLLER MUST
SPIN FREELY (FIGURE 1.7).
 PLACE VINYL CAPS ON EACH CORNER POST (FIGURE 1.8).
 REFER TO STEP 6 OF FRAME INSTRUCTIONS
FOR ATTACHING CABLE TO CRADLE.
FIGURE 1.8
FIGURE 1.7
IMPORTANT
APPLY A HIGH QUALITY
WATERPROOF LITHIUM
GREASE TO WINCH
CABLE AND GEARS
ANNUALLY.
DO NOT GREASE BRAKE.
VERY IMPORTANT

11
DC WINCH INSTALLATION
CAUTION
WHEN GREASING CABLE, BE WARY OF POSSIBLE
PROTRUDING WIRES THAT MAY BE STICKING OUT OF
WIRE ROPE. THIS MAY OCCUR WITH OLDER WORN
CABLES.

12