Flowserve F5 User manual

USER INSTRUCTIONS
Installation
Operation
Maintenance
F5 Switch Box
PMENIM0005-05-A5 02/19

F5 Switch Box PMENIM0005-05-A5 02/19
2
Contents
1. Introduction 3
2. Storage 4
3. Mounting on P5 or EP5 7
4. Mounting on P-2000/P-2020 8
5. Installing F5-EX on P5/EP5 9
6. Installing on an actuator 9
7. Calibration 11
8. Switches & Sensors 11
9. Connection of F5 intrinsically safe version 13
10. Spare Parts 14
11. Dimension drawing 15
12. Trouble shooting 16

F5 Switch Box PMENIM0005-05-A5 02/19
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Contents
1. Introduction 3
2. Storage 4
3. Mounting on P5 or EP5 7
4. Mounting on P-2000/P-2020 8
5. Installing F5-EX on P5/EP5 9
6. Installing on an actuator 9
7. Calibration 11
8. Switches & Sensors 11
9. Connection of F5 intrinsically safe version 13
10. Spare Parts 14
11. Dimension drawing 15
12. Trouble shooting 16
1. Introduction
The PMV F5 is a feedback unit uniquely designed to mount on top of the PMV P5, EP5 or P-2000
positioners with minimum parts required. The F5 can also be mounted on actuators with an
additional mounting kit. The F5 is available in two different enclosures, standard or explosion proof.
The standard enclosure for F5 offers a gasketed enclosure with optional American and European
intrinsically safe approvals. The explosion proof version carries North American and European
approvals. Both enclosures can be furnished with Namur sensors, mechanical or proximity
switches, potentiometer or 4-20 mA position transmitter or a combination of these items.

F5 Switch Box PMENIM0005-05-A5 02/19
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Warning!
Special Conditions for Safe Use
The enclosure of PMV F5 Intrinsically Safe version is made of aluminum and any impact
or friction caused by external objects shall be avoided in the application.
The various circuits of the electrical apparatus must only be connected to intrinsically
safe certified electrical apparatus, and these combinations must be compatible with the
rules of intrinsic safety.
The various circuits may be considered as separated if none of the voltages applied
exceeds 30 V.

F5 Switch Box PMENIM0005-05-A5 02/19
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Marking Plate SS 4106 t=0,5 SW/MEC-420
H13 ISO 2768-m Ra:6,3
3:1PMV Feedback Unit
F5
29241
MR 990108
1 Modified for ATEX 030225 LT
NR GODK ÄNDRING DATUM ÄNDR
No modification permitted without ref erence
to the Notified Body.
Schedule drawing
2 Company name changed. Label material changed. 180913 MRN
This document must not be copied without our written imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted.
permission and the contents thereof must not be
PART NO.
PMV AUTOMATION AB
HOLE TOL. UNSPECIFIED TOLERANCES ACCORDING TO:
DESCRIPTIONPCS
SCALE
DRAWING NO.
DRW BY
PROJECTION EUROPA
MATERIAL
SURFACE
APPR. BY
DIMENSION ANNOTATION
DATE
KORTA GATAN 9 SE-171 54 SOLNA SWEDEN - Tel:[phone] - www.pmv.nu
33
80
Approved bt FM (proj. ID: 1V7A5.AE).
Thermal transfer printed metallized
polyester self adhesive label.
Black text on silver background.
Approved by CSA (Cert. No. 97843).
Skala 1:1
NRTL/C
29241
PMV AUTOMATION AB
SOLNA, SWEDEN
'
'
F5-SW/MEC-420 FEEDBACK UNIT
INTRINSICALLY SAFE / SECURITE INTRINSEQUE-Exia
Prod.year-Serial number
Cl.I Div1 Groups C-D T3C
AVERTISSEMENT! La substitution de composants peut compromettre
FM
II 1G
WARNING! Substitution of components may impair intrinsic safety.
When installed in accordance with installation drawing: F5-2-4-9516
R
0470
Electrical rating: 28V DC, 24mA
la securite intrinseque.
EEx ia IIC T4
APPROVED
LCiE 03ATEX6103X
'
amb amb
amb
T5(T +60°C)
LCiE 03ATEX 6137
PMV AUTOMATION AB, SOLNA SWEDEN
T5(T +60°C)
EXPLOSION PROOF FEEDBACK UNIT F5EX-XXX*
Electrical rating: According to table.
amb
T4(T +80°C)
amb
- SEE INSTRUCTIONS!
R
EXPLOSION PROOF FEEDBACK UNIT F5EX-XXX*
XXXXX
APPROVED
Ex db IIB+H Gb
DO NOT OPEN WHILE ENERGIZED! / NE PAS OUVRIER SOUS TENSION!
amb
TORQUE COVER BOLTS TO / TORQUE BOULONS DE COUVERTURE POUR: 5.2 lbf*ft / 7Nm
Prod.year-Serial number
0470
T6(T +50°C)
Electrical rating: According to table
Class I,Div.1,Grps B-D. Class II,Div.1,Grps E-G. Class III
T4(T +80°C)
T5(T +60°C)
FM
T5(T +60°C)
II 2G
2T6(T +50°C)
HAZARD, CLEAN THE DEVICE WITH A WET CLOTH.
amb
Electrical rating: According to table.
amb
WARNING - POTENTIAL ELECTROSTATIC CHARGING HAZARD! TO AVOID ELECTROSTATIC
- SEE INSTRUCTIONS!
PMV AUTOMATION AB, SOLNA SWEDEN
II 2G
0470
APPROVED
R
LCiE 03ATEX 6137
FM
Prod.year-Serial number
XXXXX
amb
2
T6(T +50°C)
Ex db IIB+H Gb amb
T6(T +50°C)
Electrical rating: According to table
Class I,Div.1,Grps B-D. Class II,Div.1,Grps E-G. Class III
DO NOT OPEN WHILE ENERGIZED! / NE PAS OUVRIER SOUS TENSION!
WARNING - POTENTIAL ELECTROSTATIC CHARGING HAZARD! TO AVOID ELECTROSTATIC
HAZARD, CLEAN THE DEVICE WITH A WET CLOTH.
TORQUE COVER BOLTS TO / TORQUE BOULONS DE COUVERTURE POUR: 5.2 lbf*ft / 7Nm

F5 Switch Box PMENIM0005-05-A5 02/19
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2. Storage
PMV feedback modules are precision instruments which should be stored and handled accordingly
to avoid problems or damage. Feedback modules contain electronic components which can be
damaged by exposure to water. Appropriate precautions should be taken to protect units while in
storage.
Warehousestorage
- Stored in original PMV shipping containers, units should be stored in an environmentally
controlled area, i.e. clean, cool (15-26°C, 60-80°F) and dry, out of direct sunlight or weather
exposure.
Field storage
- If feedback units must be stored outdoors, make sure front covers are tightened, all conduits
entries are sealed and that units not are exposed to direct sunlight, rain or snow.
Potential damage mechanism
When units are stored in hot, humid climates, the daily heating/cooling cycle will cause air
to expand/contract and be drawn in and out of the feedback housing through ports left open.
Dependent on the local temperature variations, humidity and dew points and time in storage,
condensation could occur and accumulate inside causing erratic operation or failure due to water
and corrosion. The potential for condensation damage is especially high in southern climates and
aggravated if units are exposed to direct sunlight.
For further assistance, please contact you nearest PMV office.
Storage Seal
F5 is supplied with conduit entry points sealed.
The seal is only a storage seal, not to be used
as seal when F5 is in operation.
If Storage Seal is removed or damaged, make
sure conduit entry points are resealed before
further shipping or storage.
Use proper cable glands or vapour proof tape.
Mount F5 on positioner P5/EP5 or actuator/
valve package. Remove Storage Seal for
conduit entry E1 & E2, make electrical
connections, install proper cable glands or
plugs to ensure the units sealing.

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O-ring seal
95
2
43
5
1
Mounting F5 on actuator (On/Off control valves)
Install the spindle adaptor (1) into F5 shaft, make sure that a spring clip (2) is fitted. A solid click
should be heard when the spindle adaptor is properly installed into the F5 shaft.
Mount F5 on the actuator using a mounting kit and the ISO F05 mounting holes on the bottom of
the F5. Make sure that the F5 spindle is properly alligned on top of the actuator.
Check that the four fasteners (3) are installed into F5.
3. Mounting on P5 or EP5
– See www.pmv.nu/downloads for video clip.
– Remove the front cover and the indicator from the positioner.
– Loosen and remove the Allen head screw (3) (5mm hex-wrench)
– Install drive coupling (4) on the positioner shaft, secure it with screw (3)
– Check that F5 is fitted with 4 nos of screws (5) and O-ring (9), install the F5 on top of the
positioner unit, make sure that the coupling is properly engaged before tightening the four
screws (5)
– Make connections and calibrate.
– Reinstall indicator (2) and front cover (1) on the F5, tighten 1,5-2 Nm
3
1
2

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4. Mounting on P-2000/P-2020
– Remove front cover, indicator and cam nut from the positioner
– Replace the cam nut with coupling (1), calibrate the positioner.
– Check that the gasket is fitted to the bottom of plate (2), install screws (5) (3x long, 1x short)
plastic washer (6) and O-rings (7).
– Secure the F5 to the plate (2) with screws (3).
– Install assembly on to the positioner, make sure that coupling (1) is properly engaged.
– Make electrical connections and calibrate.
6
5
3
2
1
7

F5 Switch Box PMENIM0005-05-A5 02/19
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5. Installing F5-EX on P5/EP5
– See www.pmv.nu/downloads for video clip.
– Remove front cover, indicator and Allen head screw from the positioner.
– Install drive coupling (4) and secure it with the Allen head screw.
– Remove front covers and indicator from the F5-EX unit.
– Remove screws (3).
– Install F5-EX on P5/EP5, make sure drive coupling is properly engaged before tightening screws (5).
– Reinstall and tight screws (3). Connect and calibrate.
– Reinstall front covers and indicator.
– Front cover screws (2) shall be tightened to 7 Nm (5,2 lbf x ft)
4
53
2
3
2
6. Installing on an actuator
– Remove front covers and indicator from the F5-EX unit.
– Install drive shaft into F5-EX, a solid click should be heard when spindle adapter is properly
installed.
– Mount F5-EX on the actuator using the F05 holes and a mounting kit.
– Connect and calibrate, reinstall front covers and indicator.
– Front cover screws (2) shall be tightened to 7 Nm (5,2 lbf x ft).

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Connections
Conduit entries are PG13,5 (M20) or NPT 1/2“
Make electrical connections according to wiring diagrams and tighten cable glands. Terminals are
2.5 mm2 (AVG 14) screw terminals.
Adjustments
CAUTION! Moving parts – risk of injury.
The cams/gear wheel are secured in position by friction provided from the cam/shaft assembly. To
adjust switches and/or position transmitter, rotate gear wheel (2) and cams (3) to desired position
using tool F5-22 or tip of a screw driver that fits snuggly in one of the slotted holes. Start calibration
procedure by adjusting position transmitter first, then continue with the lower switch and complete
with the upper switch.
If cams exhibit high stiction, rotate them back and forth rapidly several times. Do not adjust nut (4)
or lubricate cams, call PMV for assistance.