Flowserve F5 User manual

USER INSTRUCTIONS
Installation
Operation
Maintenance
F5 Switch Box
PMENIM0005-05-A5 02/19

F5 Switch Box PMENIM0005-05-A5 02/19
2
Contents
1. Introduction 3
2. Storage 4
3. Mounting on P5 or EP5 7
4. Mounting on P-2000/P-2020 8
5. Installing F5-EX on P5/EP5 9
6. Installing on an actuator 9
7. Calibration 11
8. Switches & Sensors 11
9. Connection of F5 intrinsically safe version 13
10. Spare Parts 14
11. Dimension drawing 15
12. Trouble shooting 16

F5 Switch Box PMENIM0005-05-A5 02/19
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Contents
1. Introduction 3
2. Storage 4
3. Mounting on P5 or EP5 7
4. Mounting on P-2000/P-2020 8
5. Installing F5-EX on P5/EP5 9
6. Installing on an actuator 9
7. Calibration 11
8. Switches & Sensors 11
9. Connection of F5 intrinsically safe version 13
10. Spare Parts 14
11. Dimension drawing 15
12. Trouble shooting 16
1. Introduction
The PMV F5 is a feedback unit uniquely designed to mount on top of the PMV P5, EP5 or P-2000
positioners with minimum parts required. The F5 can also be mounted on actuators with an
additional mounting kit. The F5 is available in two different enclosures, standard or explosion proof.
The standard enclosure for F5 offers a gasketed enclosure with optional American and European
intrinsically safe approvals. The explosion proof version carries North American and European
approvals. Both enclosures can be furnished with Namur sensors, mechanical or proximity
switches, potentiometer or 4-20 mA position transmitter or a combination of these items.

F5 Switch Box PMENIM0005-05-A5 02/19
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Warning!
Special Conditions for Safe Use
The enclosure of PMV F5 Intrinsically Safe version is made of aluminum and any impact
or friction caused by external objects shall be avoided in the application.
The various circuits of the electrical apparatus must only be connected to intrinsically
safe certified electrical apparatus, and these combinations must be compatible with the
rules of intrinsic safety.
The various circuits may be considered as separated if none of the voltages applied
exceeds 30 V.

F5 Switch Box PMENIM0005-05-A5 02/19
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Marking Plate SS 4106 t=0,5 SW/MEC-420
H13 ISO 2768-m Ra:6,3
3:1PMV Feedback Unit
F5
29241
MR 990108
1 Modified for ATEX 030225 LT
NR GODK ÄNDRING DATUM ÄNDR
No modification permitted without ref erence
to the Notified Body.
Schedule drawing
2 Company name changed. Label material changed. 180913 MRN
This document must not be copied without our written imparted to a third party nor be used for any unauthorized purpose. Contravention will be prosecuted.
permission and the contents thereof must not be
PART NO.
PMV AUTOMATION AB
HOLE TOL. UNSPECIFIED TOLERANCES ACCORDING TO:
DESCRIPTIONPCS
SCALE
DRAWING NO.
DRW BY
PROJECTION EUROPA
MATERIAL
SURFACE
APPR. BY
DIMENSION ANNOTATION
DATE
KORTA GATAN 9 SE-171 54 SOLNA SWEDEN - Tel:[phone] - www.pmv.nu
33
80
Approved bt FM (proj. ID: 1V7A5.AE).
Thermal transfer printed metallized
polyester self adhesive label.
Black text on silver background.
Approved by CSA (Cert. No. 97843).
Skala 1:1
NRTL/C
29241
PMV AUTOMATION AB
SOLNA, SWEDEN
'
'
F5-SW/MEC-420 FEEDBACK UNIT
INTRINSICALLY SAFE / SECURITE INTRINSEQUE-Exia
Prod.year-Serial number
Cl.I Div1 Groups C-D T3C
AVERTISSEMENT! La substitution de composants peut compromettre
FM
II 1G
WARNING! Substitution of components may impair intrinsic safety.
When installed in accordance with installation drawing: F5-2-4-9516
R
0470
Electrical rating: 28V DC, 24mA
la securite intrinseque.
EEx ia IIC T4
APPROVED
LCiE 03ATEX6103X
'
amb amb
amb
T5(T +60°C)
LCiE 03ATEX 6137
PMV AUTOMATION AB, SOLNA SWEDEN
T5(T +60°C)
EXPLOSION PROOF FEEDBACK UNIT F5EX-XXX*
Electrical rating: According to table.
amb
T4(T +80°C)
amb
- SEE INSTRUCTIONS!
R
EXPLOSION PROOF FEEDBACK UNIT F5EX-XXX*
XXXXX
APPROVED
Ex db IIB+H Gb
DO NOT OPEN WHILE ENERGIZED! / NE PAS OUVRIER SOUS TENSION!
amb
TORQUE COVER BOLTS TO / TORQUE BOULONS DE COUVERTURE POUR: 5.2 lbf*ft / 7Nm
Prod.year-Serial number
0470
T6(T +50°C)
Electrical rating: According to table
Class I,Div.1,Grps B-D. Class II,Div.1,Grps E-G. Class III
T4(T +80°C)
T5(T +60°C)
FM
T5(T +60°C)
II 2G
2T6(T +50°C)
HAZARD, CLEAN THE DEVICE WITH A WET CLOTH.
amb
Electrical rating: According to table.
amb
WARNING - POTENTIAL ELECTROSTATIC CHARGING HAZARD! TO AVOID ELECTROSTATIC
- SEE INSTRUCTIONS!
PMV AUTOMATION AB, SOLNA SWEDEN
II 2G
0470
APPROVED
R
LCiE 03ATEX 6137
FM
Prod.year-Serial number
XXXXX
amb
2
T6(T +50°C)
Ex db IIB+H Gb amb
T6(T +50°C)
Electrical rating: According to table
Class I,Div.1,Grps B-D. Class II,Div.1,Grps E-G. Class III
DO NOT OPEN WHILE ENERGIZED! / NE PAS OUVRIER SOUS TENSION!
WARNING - POTENTIAL ELECTROSTATIC CHARGING HAZARD! TO AVOID ELECTROSTATIC
HAZARD, CLEAN THE DEVICE WITH A WET CLOTH.
TORQUE COVER BOLTS TO / TORQUE BOULONS DE COUVERTURE POUR: 5.2 lbf*ft / 7Nm

F5 Switch Box PMENIM0005-05-A5 02/19
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2. Storage
PMV feedback modules are precision instruments which should be stored and handled accordingly
to avoid problems or damage. Feedback modules contain electronic components which can be
damaged by exposure to water. Appropriate precautions should be taken to protect units while in
storage.
Warehousestorage
- Stored in original PMV shipping containers, units should be stored in an environmentally
controlled area, i.e. clean, cool (15-26°C, 60-80°F) and dry, out of direct sunlight or weather
exposure.
Field storage
- If feedback units must be stored outdoors, make sure front covers are tightened, all conduits
entries are sealed and that units not are exposed to direct sunlight, rain or snow.
Potential damage mechanism
When units are stored in hot, humid climates, the daily heating/cooling cycle will cause air
to expand/contract and be drawn in and out of the feedback housing through ports left open.
Dependent on the local temperature variations, humidity and dew points and time in storage,
condensation could occur and accumulate inside causing erratic operation or failure due to water
and corrosion. The potential for condensation damage is especially high in southern climates and
aggravated if units are exposed to direct sunlight.
For further assistance, please contact you nearest PMV office.
Storage Seal
F5 is supplied with conduit entry points sealed.
The seal is only a storage seal, not to be used
as seal when F5 is in operation.
If Storage Seal is removed or damaged, make
sure conduit entry points are resealed before
further shipping or storage.
Use proper cable glands or vapour proof tape.
Mount F5 on positioner P5/EP5 or actuator/
valve package. Remove Storage Seal for
conduit entry E1 & E2, make electrical
connections, install proper cable glands or
plugs to ensure the units sealing.

F5 Switch Box PMENIM0005-05-A5 02/19
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O-ring seal
95
2
43
5
1
Mounting F5 on actuator (On/Off control valves)
Install the spindle adaptor (1) into F5 shaft, make sure that a spring clip (2) is fitted. A solid click
should be heard when the spindle adaptor is properly installed into the F5 shaft.
Mount F5 on the actuator using a mounting kit and the ISO F05 mounting holes on the bottom of
the F5. Make sure that the F5 spindle is properly alligned on top of the actuator.
Check that the four fasteners (3) are installed into F5.
3. Mounting on P5 or EP5
– See www.pmv.nu/downloads for video clip.
– Remove the front cover and the indicator from the positioner.
– Loosen and remove the Allen head screw (3) (5mm hex-wrench)
– Install drive coupling (4) on the positioner shaft, secure it with screw (3)
– Check that F5 is fitted with 4 nos of screws (5) and O-ring (9), install the F5 on top of the
positioner unit, make sure that the coupling is properly engaged before tightening the four
screws (5)
– Make connections and calibrate.
– Reinstall indicator (2) and front cover (1) on the F5, tighten 1,5-2 Nm
3
1
2

F5 Switch Box PMENIM0005-05-A5 02/19
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4. Mounting on P-2000/P-2020
– Remove front cover, indicator and cam nut from the positioner
– Replace the cam nut with coupling (1), calibrate the positioner.
– Check that the gasket is fitted to the bottom of plate (2), install screws (5) (3x long, 1x short)
plastic washer (6) and O-rings (7).
– Secure the F5 to the plate (2) with screws (3).
– Install assembly on to the positioner, make sure that coupling (1) is properly engaged.
– Make electrical connections and calibrate.
6
5
3
2
1
7

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5. Installing F5-EX on P5/EP5
– See www.pmv.nu/downloads for video clip.
– Remove front cover, indicator and Allen head screw from the positioner.
– Install drive coupling (4) and secure it with the Allen head screw.
– Remove front covers and indicator from the F5-EX unit.
– Remove screws (3).
– Install F5-EX on P5/EP5, make sure drive coupling is properly engaged before tightening screws (5).
– Reinstall and tight screws (3). Connect and calibrate.
– Reinstall front covers and indicator.
– Front cover screws (2) shall be tightened to 7 Nm (5,2 lbf x ft)
4
53
2
3
2
6. Installing on an actuator
– Remove front covers and indicator from the F5-EX unit.
– Install drive shaft into F5-EX, a solid click should be heard when spindle adapter is properly
installed.
– Mount F5-EX on the actuator using the F05 holes and a mounting kit.
– Connect and calibrate, reinstall front covers and indicator.
– Front cover screws (2) shall be tightened to 7 Nm (5,2 lbf x ft).

F5 Switch Box PMENIM0005-05-A5 02/19
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Connections
Conduit entries are PG13,5 (M20) or NPT 1/2“
Make electrical connections according to wiring diagrams and tighten cable glands. Terminals are
2.5 mm2 (AVG 14) screw terminals.
Adjustments
CAUTION! Moving parts – risk of injury.
The cams/gear wheel are secured in position by friction provided from the cam/shaft assembly. To
adjust switches and/or position transmitter, rotate gear wheel (2) and cams (3) to desired position
using tool F5-22 or tip of a screw driver that fits snuggly in one of the slotted holes. Start calibration
procedure by adjusting position transmitter first, then continue with the lower switch and complete
with the upper switch.
If cams exhibit high stiction, rotate them back and forth rapidly several times. Do not adjust nut (4)
or lubricate cams, call PMV for assistance.

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7. Calibration
4-20 m A position transm itter
Instruction video available on www.pmv.nu/downloads
1. Set direction of rotation by placing potentiometer jumper in location A or B. (Location A for
counter clockwise CCW valve/actuator rotation (Direct), location B for clockwise CW valve/
actuator rotation (Reverse).
2. Set jumper X to the desired valve rotation angle, for 30 deg or 45 deg rotation choose position
30, For 60 deg or 90 deg rotation choose position 90, for 180 deg rotation choose position 30
and for 270 deg rotations choose position 90. For 30° deg - 45° deg choose pos 30.
3. Make electrical connections according to wiring diagram. Power supply should be >9 to <28 VDC
(24 VDC recommended).
4. Connect a 4-20 mA meter to testoutlet 1. Adjust potentiometer P1 20 revolutions CW & P2 20
revolutions CCW. Stroke actuator to the desired 4 mA position and check that current deflection
is correct. Rotate gear wheel 2 with tool F5-22 or tip of a screw driver placed in one of the slotted
holes until minimum value is reached.
5. Adjust the output signal 4,0 mA with potentio- meter P2. LED
will illuminate when out put is 4 mA (±1%) or less. Stroke
actuator to the desired 20 mA position and adjust the output to
20,0 mA with potentiometer P1. LED will illuminate when out
put is 20 mA (±1%) or more.
6. Stroke actuator again, check and adjust 4 mA and 20 mA
readings. Install front cover or set switches first, as follows:
ProximityswitchesMechanical switchesNamur sensors
8. Switches & Sensors
Limit switches cams must be adjusted separately with valve in an open and closed position. With
the valve in fully open or closed position adjust the lower cam 3 to desired position by rotating it
with special tool F5-22 or by the tip of a screw driver placed in one of the slotted holes on the cam.
Stroke the valve fully and repeat the procedure above to set the upper cam. Stroke valve open/
closed to check proper limit switch operation.

F5 Switch Box PMENIM0005-05-A5 02/19
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Potentiom eter only (no transmitter function)
1. Make electrical connections to terminals 7,8 and 9. Check that the potentiometer is connected to
connector C on the printed circuit board.
2. Stroke the actuator to check direction of travel indicated by the potentiometer. To change
direction of travel, swap wires at terminals 7 and 9.
3. Stroke the actuator to the position where the minimum potentiometer resistance is desired.
4. Adjust the potentiometer output reading to approx. 50 Ohm by rotating gear wheel 2 with special
tool F5-22 or tip of a screw driver placed in one of the slotted holes.
5. Stroke the actuator to desired maximum resistance position and check reading.
6. Repeat steps 3-5 if necessary to obtain desired resistance change.
7. Set switches or install frontcover.
Technical specications
Potentiometer
General
Conduit entries 2x 1/2” NPT or 2x M20x1,5
Enclosure F5/F5IS Die cast aluminum
Enclosurel F5EX Chill cast aluminum
Surface treatment Electrocoated
Fasteners Stainless steel A2/A4
Terminals 2,5 mm²(AVG 14)
Switches, mechanical
Type Mechanical SPDT V3
Rating 250VAC 6/2,5A
Approvals CSA, UL,VDE
Temperature range -40°C to 100°C (-40°F to 212°F)*
Switches Inductive Namur
Type Inductive Namur
Load current ≤ 1 mA ≥ 3 mA
Voltage range 5-25 VDC
Hysteresis 0,2%
Temperature range -25°C to 85°C (-13°F to 185°F)*
Switches proximity
Type SPDT hermetically sealed
Contact rating 2 W or 2 VA @ 30 VDC/VAC, 0,1A
Breakdown voltage 200 VDC
Contact resistance 0,2 Ω
Operating lifetime >10 million operations
Temperature range -40°C to 105°C (-40°F to 221°F)*
Potentiometer
Output 5 kΩ ( 4kΩ at 90°)
Elements Conductive plastic
Power rating at 70° 1W
Linearity 1%
Resolution Essentially infinite
Temperature range -40°C to 125°C (-40°F to 257°F)*
4-20 mA position transmitter
Power supply 9-28VDC (24VDC
recommended)
Output signal 4-20 mA
LED indication at 4 mA ±1%
LED indication at 20 mA ±1%
Resolution Infinite
Min. rotation travel 30°
Max. rotation travel 90°
Linearity <1% of full scale
Hysteresis <0,5% of full scale
Output current limit 24 mA DC
Load impedance 800 Ω at 24 VDC
Temperature range -40°C to 80°C (-40°F to 176°F)
Weight
F5/F5IS 0,7 kg (lbs 1,5)
F5EX 2,1 kg (lbs 4,6)
* Component temperature range may differ depending on approvals for hazardous locations.

F5 Switch Box PMENIM0005-05-A5 02/19
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9. Connection of F5 intrinsically safe version

F5 Switch Box PMENIM0005-05-A5 02/19
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10. Spare Parts
PMV can only offer spare parts for non-certified units.
DWG
No
PMV
Part no
Description Qty Set
1 Housing
228176 PC board incl. 2 x Mechanical switches 1
328177 PC board incl. 2 x Mechanical switches and potentiometer 1
428178 PC board incl. 2 x Mechanical switches and 4-20 mA transmitter 1
528179 PC board incl. 2 x Namur sensors 1
628181 PC board incl. 2 x Namur sensors and 4-20 mA transmitter 1
7 29272 PC board incl. 2 x Proximity switches 1
8 29270 PC board incl. 2 x Proximity switches and potentiometer 1
9 29271 PC board incl. 2 x Proximity switches and 4-20 mA transmitter 1
10 29227 Cam & shaft assy for Mechanical switches or Namur sensors 1
11 29275 Gam & shaft assy for Proximity switches 1
12 29228 Cam & shaft assy for Mechanical switches or Namur sensors + transmitter 1
13 29276 Cam & shaft assy for Proximity switches + transmitter 1
14 F5-SEAL-NBR Elastomer kil, itrile NBR 1
15 F5-SCREWS Screw kil F5 1
16 F5-AS2-PV90 Fron cover assembly incl.flat indicator 1
17 F5-SP22 Coupling F5-S00 and Adjusting Tool FS-22 1
1
0-13
10-13
14
14
17
115
15
10-13
2-9
14
16 16
15
14
16
16

F5 Switch Box PMENIM0005-05-A5 02/19
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11. Dimension drawing

F5 Switch Box PMENIM0005-05-A5 02/19
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12. Trouble shooting
Switches
Check electrical connections and cam settings.
Potentiometer
If there is no output signal, check electrical connec- tions and for open circuit, check that potentio-
meter is not out of it’s mechanical range.
If output deflection is wrong reverse connection terminals 7 and 9.
4-20 m A position transmitter
If there is no output signal, check electrical connections, polarity , loop power supply , and that the
potentiometer is within its range.
If full output signal cannot be achieved by adjustment, check supply voltage and jumper X settings.
If output signal increases and decreases in the wrong direction, move connector from A to B or vice
versa.
If the 4 mA fine adjustment P2 does not have enough span, zero must be mechanically reali- gned
as follows: Turn P2 20 revolutions counter clockwise, then repeat the transmitter calibration
procedure.

17
PMV Automation AB
Korta Gatan 9
SE-171 54 SOLNA
SWEDEN
Phone: [phone]
E-mail: infopmv@flowserve.com
PMV USA
14219 Westfair West Drive
Houston, TX 77041, USA
Phone: [phone]
Fax: [phone]
E-mail: pmvsales@flowserve.com
Flowserve Flow Control
Burrell Road, Haywards Heath
West Sussex RH16 1TL
Phone: [phone]
E-mail: pmvuksales@flowserve.com
Flowserve Flow Control Benelux
Rechtzaad 17
4703 RC Roosendaal
THE NETHERLANDS
Phone: [phone]
Fax: [phone]
E-mail: fcbinfo@flowserve.com
Flowserve Flow Control GmbH
Rudolf-Plank Strasse 2
D-76275 Ettlingen
GERMANY
Phone: [phone]
Fax: [phone]
E-mail: argus@flowserve.com
Flowserve Corporation
No. 35, Baiyu Road
Suzhou Industrial Park
Suzhou 215021, Jiangsu Province,
PRC
Phone: [phone]
Fax: [phone]
Flowserve (China)
585, Hanwei Plaza
7 Guanghau Road
Beijing, China 100004
Phone: [phone]
Flowserve Pte Ltd
No. 12 Tuas Avenue 20
Singapore 638824
Phone: [phone]
Fax: [phone]
Flowserve do Brasil Ltda
Rua Tocantins, 128 - Bairro Nova Gerti
São Caetano do Sul,
São Paulo 09580-130 Brazil
Phone: [phone]
Fax: [phone] - 423
Flowserve Corporation has established industry leadership in the design and manufacture of its products. When
properly selected, this Flowserve product is designed to perform its intended function safely during its useful life.
However, the purchaser or user of Flowserve products should be aware that Flowserve products might be used
in numerous applications under a wide variety of industrial service conditions. Although Flowserve can provide
general guidelines, it cannot provide specific data and warnings for all possible applications. The purchaser/user
must therefore assume the ultimate responsibility for the proper sizing and selection, installation, operation, and
maintenance of Flowserve products. ’The purchaser/user should read and understand the user instructions includ-
ed with the product, and train its employees and contractors in the safe use of Flowserve products in connection
with the specific application.
While the information and specifications contained in this literature are believed to be accurate, they are supplied
for informative purposes only and should not be considered certified or as a guarantee of satisfactory results by
reliance thereon. Nothing contained herein is to be construed as a warranty or guarantee, express or implied,
regarding any matter with respect to this product. Because Flowserve is continually improving and upgrading its
product design, the specifications, dimensions and information contained herein are subject to change without
notice. Should any question arise concerning these provisions, the purchaser/user should contact Flowserve
Corporation at any one of its worldwide operations or offices.
For more information about Flowserve Corporation, contact www.flowserve.com or call USA 1-800-225-6989.
PMENIM0005-05-A5 02/19
To find your local Flowserve
representative:
To find your local Flowserve representative
please use the Sales Locator
System found at www.flowserve.com
© February 2019, Flowserve Corporation, Irving, Texas
Edited: 2019-02-27 13:31, Filename: 37169_manual_F5_a5_en
flowserve.com