Flowserve PMV WS Ultraswitch User manual

USER INSTRUCTIONS
Installation
Operation
Maintenance
PMV WS/WM Ultraswitch™
Switchbox
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1. GENERAL INFORMATION ........................................................................................................................3
2. SAFETY INSTRUCTION............................................................................................................................3
3. UNPACKING.............................................................................................................................................3
4. CERTIFICATES.........................................................................................................................................4
5. SPECIFICATIONS.....................................................................................................................................4
5.1 Technical data.........................................................................................................................................4
5.2 Materials of construction ........................................................................................................................4
5.3 Product label ..........................................................................................................................................4
5.4 WS/WM UltraSwitch™ nomenclature......................................................................................................5
5.5 WS/WM UltraSwitch™ switch options.....................................................................................................6
6. INSTALLATION.........................................................................................................................................8
6.1 Wiring instructions..................................................................................................................................9
6.2 Cover and housing options....................................................................................................................10
7. SWITCHES (Certified) ..........................................................................................................................11
7.1 Installation in hazardous locations ........................................................................................................11
7.2 Adjusting limit switches ........................................................................................................................11
7.3 Cam fine adjustment ............................................................................................................................11
7.4 Switch option specifications (all) ...........................................................................................................12
8. DIMENSIONS.........................................................................................................................................14
9. SPARE PARTS .......................................................................................................................................15
10. NOTES.................................................................................................................................................15
CONTENTS
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1. GENERAL INFORMATION
WS/WM Ultraswitch™ enclosures provide local and remote position indication for automated
valves. They generally feature a visual black/yellow or red/green indicator for intuitive local
position determination. The WS/WM Ultraswitch™ is available with a number of limit switch
options for remote indication, in a variety of electrical applications. They may also be used as a
junction box for direct installation of solenoid valves.
2. SAFETY INSTRUCTION
Read the safety instructions in this manual carefully before using the product. If any questions
arise during installation, contact supplier/sales office before continuing further.
This equipment is suitable for use in Class 1, Division 1&2, groups ABCDFG or non-hazardous locations only.
3. UNPACKING
Report transport damage to the carrier immediately. In case of discrepancies - contact your
nearest FLOWSERVE location.
• Substitution of components may impair suitability
for Div. 2 locations.
• Inspect periodically for degradation. Replace parts
if degradation is found.
• Cleaning this housing by rubbing should be done
in a non-hazardous area.
• Potential electrostatic charging hazard, clean
only with a damp cloth – danger of propagating
discharge.
• All grounding and bonding installation requirements
must be addressed.
• Pay attention to personal protection, (clothing,
glasses, gloves) when performing installation or
service.
• All installation, inspection, and maintenance of
the equipment should be performed by suitably
trained personnel. For more information refer to
EN 60079-14:1997, EN 60079-17, EN 60079-18,
EN 60079-19.
• Do not disconnect equipment unless area is known
to be non-hazardous.
• To prevent ignition of flammable or combustible
atmospheres, disconnect power before servicing.
• Use only Flowserve original spare parts in order
not to invalidate certification.
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4. CERTIFICATES
General Purpose
ATEX II 1G Ex ia IIC T4/T5/T6
ATEX II 1G Ex ia IIB T4/T5/T6
ATEX II 1D Ex ta IIIC T80°C T50085°C Da IP66/67
cCSAus Class I Division 1, Groups A,B,C,D; Class II Division 1 Groups F,G; Class III
cCSAus Class I Division 2, Groups A,B,C,D; Class II Division 2 Groups F,G; Class III
5. SPECIFICATIONS
5.1 Technical data
Ingress protection IEC 529 IP 66/67, NEMA Type 4X Weight (max) 0.7 kg / 1.55 lbs
5.2 Materials of construction
Part Material
Housings Powder Epoxy painted Aluminum or
PA6/PA66 engineered resin, 25 – 30% fiberglass filled
Covers Powder Epoxy painted Aluminum or
PA6/PA66 engineered resin, 25 – 30% fiberglass filled or
Transparent Polycarbonate
Shaft Stainless Steel SS EN 2346 / AISI 303
Cams/Splines Nylon
Terminal Block Nylon
Internal Brackets Nylon, Aluminum or Stainless Steel
All Internal Fasteners Stainless Steel
All External Fasteners Stainless Steel
All Molded in Fasteners Anodized Aluminum
Indicators Polycarbonate or PA66
5.3 Product label Exemple
Product name and model code
Warnings Year of manufacture
Manufacturer
Electrical rating
and diagram
Serial number
Logotype
Approvals
* NOTE: If the equipment is likely to come in contact with aggressive substances,
it is the responsibility of the user to take suitable precautions to prevent it from
being adversely affected, thus ensuring that the type of protection provided by
the equipment is not compromised.
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5.4 WS/WM UltraSwitch™ nomenclature
A = brand, NAMUR shaft, 1/2” NPT Housing with 2 conduits, Aluminum body, Resin cover, stadard UltraDome™,
2 proximity switches ”PP”, cCSAus certificate (2 open terminals)
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A = Brand sticker
P PMV
B = Shaft type
N Namur shaft, EN 15714
S Low profile shaft
T For NAF Turnex
D Double ”D” 1/4 Inch Flats
C = Body style
WS General Purpose/I.S. Enclosure / 1/2” NPT Conduit entries
WM General Purpose/I.S. Enclosure / M20x1,5mm Conduit entries
D = Number of conduit entries
2 2 conduit entries
4 4 conduit entries (2 according to ”C” + entries opposite side with different type of threading)
E = Body material
A Aluminum
R Engineered resin
F = Cover material
A Aluminum
R Engineered resin
P Polycarbonate Cover (clear)
G = Indicator
1 No indicator
2 Flat Arrow Indicator Yellow / Black
H Black / Yellow UltraDome™
U Standard UltraDome™ (Red Close/Green Open)
H = Number of switch elements
0 No switches (empty housing)
1 1 Switch
2 2 Switches
I = Switch type - (See page 12 and 13)
J = Certificate
14 General Purpose
15 ATEX Ex ia
28 cCSAus Ni
29 cCSAus IS
Ordering code example
A B C C D E F G H I I J J
P N W S 2 A R U 2 P P 2 8

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5.5 WS/WM UltraSwitch™ switch options
More switch options available
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Code Cert. Switch Option Manufacturer Load Capacity
M1 A SPDT Mechanical Honeywell
MicroSwitch
15A @ 125/250 VAC; 0,5A @ 125 VDC; 0,25A @
250VDC; 5A @ 120VAC (resistive load)
MG A, B SPDT Gold Mechanical Honeywell
MicroSwitch
1A @ 125 VAC; 50 mA @ 24 VDC
(resistive load)
F1 IN5129 IFM 10-36VDC NO PNP, 250mA, 3-wire
F3 IF5250 IFM 10-36VDC NC PNP, 150mA, 3-wire
F5 IF6001 IFM 18-32VDC, NO PNP, 150mA@50°C
F6 IF6034 IFM 10-36VDC, NO PNP, 150mA, Stainless steel
F7 IN0074 IFM 20-250 AC/DC NO, 350mA/100mA
F8 IN0081 IFM 20-250 AC/DC NO, 350mA/100mA w/LED
FJ IN5263 IFM 10-55 VDC PNP/NPN, 400mA
P4 A, B, C SPST Proximity Aleph PS-6132 0.35A @ 140 VAC; 0.25A @ 200 VDC, 1A @ 50 VDC
(50 W Max. contact rating)
P5 A, B, C SPDT Proximity Hamlin 0.25A @ 120 VAC; 0.25A @ 28 VDC
(3 W Max.)
PE A, B, C SPDT Sabre Proximity Flowserve 1A @ 120 VAC; 1A @ 24 VDC
PP C SPDT Phazer Proximity Flowserve 3A @ 120 VAC; 2A @ 24 VDC
PT A, B, C SPST BRS Proximity Flowserve 3A @ 120 VAC; 0.5 @ 24 VDC
N8 A Solid State Proximity PF NJ2 V3 N NAMUR NC Sensor; 8 VDC
NP A Solid State Proximity PF SJ3.5-N NAMUR Sensor Output; 5-25 VDC Supply
NQ A Solid State Proximity PF NJ4-12GK-N NAMUR NC Sensor; 8 VDC
NR Solid State Proximity PF NJ4-12GM40-E1 PNP Sinking; 200 mA max.
Current; 10-60 VDC
NS Solid State Proximity PF NJ4-12GM40-E2 NPN Sourcing; 200 mA max.
Current; 10-60 VDC
NT Solid State Proximity PF NJ4-12GK40-E2 NPN Sourcing; 200 mA max.
Current; 10-60 VDC
N9 Solid State Proximity PF NBB3-V3-Z4 NPN Sourcing; 100 mA max.
Current; 5-60 VDC
NW A Solid State Proximity PF SJ3.5-SN NAMUR NC Sensor; 8 VDC

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Notes
1) Valid certification codes according to table in WS/WM Nomenclature on page 5.
2) Some models have more than two open terminal locations open as standard. Consult factory for details.
Code Certificate
A ATEX II 1G Ex ia IIC T4/T5/T6
ATEX II 1G Ex ia IIB T4/T5/T6
ATEX II 1D ta IIIC T80°C T50085°C Da IP66/67
B cCSAus IS
C cCSAus NI
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WS/WM switch mounted on rotary actuator
ISO/NAMUR
Mounting bracket
VDI/VDE 3845
Hex. screws
4x M5x8
Mounting kits
For compact/low profile installation - use mounting kit KL01 or KL02. Use with shaft type ”S” only. These kits
allow the user to install it on actuators with a shaft height of 20, 30 or 50mm. The kits also adapt easily to
both 80/30mm actuator top pattern as well as 130/80mm actuator top pattern (see table below for reference).
Standard NAMUR mounting brackets are also available.
The WS/WM Ultraswitch™ may be installed to valves
or valve actuators with a variety of mounting hardware.
For best results, specify the NAMUR shaft option
and NAMUR mounting hardware when fitting to a
NAMUR compliant actuator. These options allow direct
coupling to actuators without couplings, reducing
dead band.
Bolt bracket to actuator and WS/WM
Ultraswitch™ to bracket, leaving bolts finger tight.
For NAMUR applications the WS/WM Ultraswitch™
switch shaft features an integral alignment pin. This
pin must engage the tapped hole in the actuator shaft.
For non-NAMUR applications, make sure to properly
install a coupler between the WS/WM Ultraswitch™
and actuator. Once the WS/WM Ultraswitch™ is
installed with fasteners loosely tightened, stroke the
actuator two or three times to align the bracket. Then
tighten all fasteners.
Ambient temperature working conditions.
The WS/WM Ultraswitch™ switch box is tested and
operational in following temperature range:
-40° – 180°F
-40° – 80°C
Note! Shaft type ”S” only!
c
KL01 20/30 yes yes 80/90
KL02 50 yes yes 110
Mounting kit p/n Actuator shaft height (mm) Bolt pattern 80/30 (mm) Bolt pattern 130/30 (mm) C = Height (mm)
6. INSTALLATION
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6.1 Wiring instructions
• Perform all wiring according to the
wiring diagram found on the label in the
housing (see picture) and instructions
given below.
• Make sure that the ground wire is
correctly connected
• Seal unused entries with proper and
suitable conduit plugs.
The WS/WM Ultraswitch™ enclosures feature pre-
wired switches. All user connections are made at a
numbered terminal strip. Both external and internal
grounding locations have been provided for use
in installation. A wiring diagram is located on the
product label and indicates which terminal number
corresponds to which switch contact: normally open,
normally closed, common, etc. Follow the wiring
diagram, and electric code to connect switches to
your system.
For field wiring: ensure that any excess wire lengths
or loops are routed away from any moving parts
and are short enough, or secured to ensure a 1/4”
clearance between the wire and the inside surface of
the switchbox cover.
Note: for all magnetically tripped proximity switches,
the top switch should only be used to indicate the
clockwise position: the bottom switch should only be
used to indicate the counter-clockwise position. Any
deviation from these settings may result in erratic
indication.
Solenoids may also be wired through the WS/WM
Ultraswitch™ enclosure. At least two auxiliary
terminals are included as standard.Wire the solenoid
to auxiliary terminals, then connect power leads to the
opposite terminal side. Be sure to properly ground the
solenoid at the provided ground terminal.
WS UltraSwitch™ Series enclosures include two 1⁄2”
NPT conduit entries and the WM Series includes two
M20x1.5 conduit entries.
Caution!
• Proper and suitable conduit plugs must be
installed in unused conduit entries before putting
the unit into service.
• Installation must be according to National
Electric Code, local codes, local certificates and
manufacturer’s instructions in all cases. Environ-
mental seals must be used to protect ingress of
water through the conduits.
• Prevent electrostatic build-up for safe use. The
enclosure of theWS/WM Ultraswitch™ switch box
is made of PA6/PA66 and any impact or friction
caused by external objects should be avoided to
prevent electrostatic build-up.
Wiring diagram inside
Internal and external grounding
Terminal strip
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Aluminum or Resin cover
Dome Indicator
Aluminum housing Resin housing
Aluminum or Resin cover
Arrow Indicator
Polycarbonate transparent cover
Arrow Indicator
Polycarbonate transparent cover
Dome Indicator
Aluminum or Resin
cover flat
6.2 Cover and housing options
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Substitution of components may impair suitability for hazardous (classified) locations. Do not
disconnect equipment unless area is known to be non-hazardous.
To prevent ignition of flammable or combustible atmospheres, disconnect power before servicing,
or; read, understand and adhere to the manufacturer’s live maintenance procedures.
7. Switches (certified)
7.2 Adjusting limit switches
UltraSwitch™ enclosures feature Quick-Set™ cams
which are used to trip the limit switches. These cams
are easily adjusted without tools.
Caution: disconnect power before removing cover
when installed in hazardous locations.
Remove cover and set aside. Rotate actuator/valve to
full clockwise (CW) position.Adjust cam(s) associated
with CW as follows:
1. Push or pull cam against spring to disengage
it from splines.
2. Rotate cam CW breaking contact with switch (or
moving magnet away from switch).
3. Continue rotating cam CW just until switch trips.
4. Release cam and re-engage it with splines.
Rotate actuator/valve to full counter-clockwise
(CCW) position. Adjust cam(s) associated with CCW
as described in steps 1 through 4, except rotate
cam(s) CCW.
Cam adjustment
7.1 Installation in hazardous locations
Refer to control drawing RA-2. Consult factory.
Note: factory setting is:
Top switch = CW (closed)
Second switch = CCW (open)
Cam fine adjustment
7.3 Cam fine adjustment
Some cams have a fine adjustment available. These
cams will have a small screw embedded in the side
of the cam.
Adjusting this screw clockwise or counter clockwise
will deform the cam, changing the trip point slightly.
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00 No switches
(empty housing)
F1 IFM IN5129 10-36VDC (J=14only)
F3 IFM IF5250 10-36VDC NC PNP, 150mA, 3-wire NC
F5 IFM IF6001 18-32VDC, NO PNP, 150mA@50°C
F6 IFM IF6034 10-36VDC, NO PNP, 150mA, Stainless Steel
F7 IFM IN0074 20-250 AC/DC NO, 350mA/100mA
F8 IFM IN0081 20-250 AC/DC NO, 350mA/100mA w/LED (J=14)
F9 IFM IN0097 20-250 AC/DC NO
FB IFM IF5249 10-36VDC NO PNP, 150mA, 3-wire NO
FC IFM IF5718 10-36VDC NO PNP/NPN, 150mA, plastic
FE IFM NS5003 IS-2002-N
FG IFM IS5070 FB3004-APKG
FH IFM IS5001 IS-3002-BPOG
FJ IFM IN5263 IN-2002-FRKG/PH RT
FK IFM NS5002 IS-2002-N
FZ AS-i Bus Card 31VDC 28 mA
M1 SPDT Honeywell V7-1C13D8-201 15.1A (1/2 HP) at 125/250 VAC; 1/4A at 125 VDC;
Mechanical MicroSwitch 1/4A at 250 VDC; 5A at 120 VAC (resistive load)
MG SPDT Honeywell V7-1D19D8-201 1A at 125 VAC / 50 mA at 24 VDC
Gold Mechanical MicroSwitch (resistive load)
N1 Pepperl+Fuchs NJ4-12GM40-E
N2 Pepperl+Fuchs NJ2-12GK-N
N3 Pepperl+Fuchs SJ3,5-S1N
N4 Pepperl+Fuchs NJ2-12GK-SN
N5 Pepperl+Fuchs NJ4-12GK40-E
N6 Pepperl+Fuchs NJ4-12GK40-E1
N7 Pepperl+Fuchs NBB2-V3-E0
N8 Solid State Proximity Pepperl+Fuchs NJ2-V3-N NAMUR Sensor Output / 5-25 VDC Supply
N9 Solid State Proximity Pepperl+Fuchs NBB3-V3-Z4 NPN Sourcing/ 100 mA max. Current / 5-60 VDC
NA Pepperl+Fuchs NBN4-12GM40-E2
NB Pepperl+Fuchs NJ2-12GM-N
NC Pepperl+Fuchs NJ4-12GM-N
ND Pepperl+Fuchs NCB2-12GM40-Z1
NE Pepperl+Fuchs NCB2-12GM35-N0
NF Pepperl+Fuchs NCN4-12GM35-N0
NG Pepperl+Fuchs NJ5-11-N-G
NH Pepperl+Fuchs NCB4-12GM40-N0
NK Pepperl+Fuchs NCN4-12GM40-Z0
NL Pepperl+Fuchs NCB2-V3-N0
NM Pepperl+Fuchs NJ2-11-SN-G
NN Pepperl+Fuchs NBB2-V3-E2
NP Solid State Proximity Pepperl+Fuchs SJ3.5-N
NQ Solid State Proximity Pepperl+Fuchs NJ4-12GK-N
NR Solid State Proximity Pepperl+Fuchs NJ4-12GM40-E1 PNP Sinking / 200 mA max. Current / 10-60 VDC
7.5 Switch option specifications (all)
Code Switch Option Manufacturer Part Number Load Capacity
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7.5 Switch option specifications (continued)
NS Solid State Proximity Pepperl+Fuchs NJ4-12GM40-E2 NPN Sourcing / 200 mA max.
Current / 10-60 VDC
NT Solid State Proximity Pepperl+Fuchs NJ4-12GK40-E2 NPN Sourcing / 200 mA max.
Current / 10-60 VDC
NV Solid State Proximity Pepperl+Fuchs NJ2-11-N-G NAMUR Sensor Output / 5-25 VDC Supply
NW Solid State Proximity Pepperl+Fuchs SJ3,5-SN NAMUR Sensor Output / 5-25 VDC Supply
NX NBB2-V3-E3
NY Solid State Proximity Pepperl+Fuchs NJ4-12GK-SN NAMUR Sensor Output / 5-25 VDC Supply
P4 SPST Proximity Aleph PS-6132 0.35A at 140 VAC / .25A at 200VDC
(50 W Max.)
P5 SPDT Proximity Hamlin 59135-030 0.25A at 120 VAC / 0.25A at 28 VDC (3 W Max.)
PE SPDT Sabre Pxy Flowserve XA0199 1A at 120 VAC / 1A at 24 VDC
PP SPDT Phazer Pxy Flowserve XA0155 3A at 120 VAC / 2A at 24 VDC
PT SPST BRS Pxy Flowserve XA0157 3A at 120 VAC / 0.5 at 24 VDC
R1 Pepperl+Fuchs NBB3-V3-Z4-3G-3D
R2 Pepperl+Fuchs NBB2-V3-E3-3G-3D
R3 Pepperl+Fuchs NBN4-V3-E2-3G-3D
Code Switch Option Manufacturer Part Number Load Capacity
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8. Dimensions
WS body enclosure WM body enclosure
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9. Spare parts
10. Notes
Pos Part No Description
1 D2-SP31 Arrow indicator assembly
2 D2-SP52 Dome indicator assembly
red/green
2 D2-SP17 Dome indicator assembly
black/yellow
3 M800214 Polycarbonate transparent cover
with dome indicator red/green
4 M800215 Polycarbonate transparent cover
with arrow indicator
5 ME1967 Gasket for cover
(all cover types)
1
2
3
4
5
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To find your local Flowserve representative:
To find your local Flowserve representative please use the Sales Support
Locator System found at www.flowserve.com
Flowserve Corporation has established industry leadership in the design and manufacture of its
products.When properly selected, this Flowserve product is designed to perform its intended function
safely during its useful life. However, the purchaser or user of Flowserve products should be aware
that Flowserve products might be used in numerous applications under a wide variety of industrial
service conditions. Although Flowserve can provide general guidelines, it cannot provide specific
data and warnings for all possible applications. The purchaser/user must therefore assume the
ultimate responsibility for the proper sizing and selection, installation, operation, and maintenance
of Flowserve products. The purchaser/user should read and understand the (WS/WM Switchbox User
Instructions) instructions included with the product, and train its employees and contractors in the
safe use of Flowserve products in connection with the specific application.
While the information and specifications contained in this literature are believed to be accurate, they
are supplied for informative purposes only and should not be considered certified or as a guarantee
of satisfactory results by reliance thereon. Nothing contained herein is to be construed as a war-
ranty or guarantee, express or implied, regarding any matter with respect to this product. Because
Flowserve is continually improving and upgrading its product design, the specifications, dimensions
and information contained herein are subject to change without notice. Should any question arise
concerning these provisions, the purchaser/user should contact Flowserve Corporation at any one
of its worldwide operations or offices.
For more information about Flowserve Corporation, contact www.flowserve.com or call USA
1-800-225-6989.
© June 2019, Flowserve Corporation, Irving, Texas
Edited: 2019-06-07 11:05, Filename: 37474_WSW M_iom
flowserve.com
Palmstierna International AB
Korta Gatan 9
SE-171 54 Solna
SWEDEN
Tel: [phone]
Fax: [phone]
E-mail: infopmv@flowserve.com
Germany
Flowserve
Sperberweg 16
D-41468 Neuss
GERMANY
Tel: [phone]
Fax: [phone]
E-mail: pmvgermany@flowserve.com
Flowserve Flow Control GmbH
Rudolf-Plank Straße 2
D-76275 Ettlingen
GERMANY
Tel: [phone]
Fax: [phone]
E-mail: argus@flowserve.com
UK
Flowserve Flow Control UK
44 Victoria Way, Burgess Hill
West Sussex, RH15 9NF
UNITED KINGDOM
Tel: [phone]
E-mail: pmvuksales@flowserve.com
Italy
Flowserve Spa
Via Prealpi, 30
20032 Cormano (Milano)
ITALY
Tel: [phone]
Fax: [phone]
E-mail: infoitaly@flowserve.com
USA, Mexico
PMV-USA
14219 Westfair West Drive
Houston, TX 77041
USA
Tel: [phone]
Fax: [phone]
E-mail: salespmv@flowserve.com
Asia Pacific Headquarters
Flowserve Pte Ltd.
No. 12 Tuas Avenue 20
REPUBLIC OF SINGAPORE 638824
Tel: [phone]
Fax: [phone]
E-mail: fcdasiaprocess@flowserve.com
The Netherlands
Flowserve Flow Control Benelux
Rechtzaad 17
4703 RC Roosendaal
THE NETHERLANDS
Tel: [phone]
Fax: [phone]
E-mail: fcbinfo@flowserve.com
flowserve.com
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