fluidra Astral Pool E35 User manual

INSTALLATION AND
OPERATING INSTRUCTIONS
E35
Salt Chlorine Generator
INSTALLATION AND OPERATING INSTRUCTIONS I INSTALLATION AND OPERATING INSTRUCTIONS

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PRECAUTIONS:
IMPORTANT SAFETY INSTRUCTIONS
READ AND FOLLOW ALL INSTRUCTIONS IN THIS MANUAL
This E SERIES SALT CHLORINE GENERATOR must be installed by a licensed or certified electrician or a qualified pool
installer in accordance with the latest edition of the National Electrical Code, NFPA 70(“NEC”) and/or all applicable local
and national codes and ordinances. Installations in Canada must be in accordance with the latest edition of CSA C22.2 –
the Canadian Electric Code, part 1 (“CEC”).
Improper installation could cause an electrical hazard which may result in death or serious injury to pool users, installers
or others due to electrical shock, and/or property damage. Always disconnect power to the Salt Chlorine Generator at the
house circuit breaker before servicing the Salt Chlorine Generator. Failure to do so could result in death or serious injury to
pool users, installers or others. To reduce the risk of injury, do not permit children to use this product.
NOTICE TO USER: This pest control product is to be used only in accordance with the directions on the label. It is an
offence under the Pest Control Products Act to use this product in a way that is inconsistent with the directions on the
label.
WARNING: Heavy pool or spa usage, and higher temperatures may require higher chlorine output to maintain proper free
available chlorine residuals.
Heavy bather loads may trigger the need for additional chlorine to be added to maintain appropriate chlorine
residual in the water.
DO NOT add pool or spa chemicals directly to the skimmer. This may damage the cell.
Maintaining high salt and chlorine levels above the recommended range can contribute to corrosion of pool or
spa equipment.
Check the expiry date of the test kit as test results may be inaccurate if used after that date.
The life expectancy of the electrode is 20,000 hours under normal use conditions.
When replacing the electrode, only use replacement electrodes having a label that clearly states that it is a
replacement electrode for the chlorine-generating device, E35 Salt Chlorine Generator, REGISTRATION
NUMBER 32947, PEST CONTROL PRODUCTS ACT.
For proper sanitation, spas should be completely drained periodically. The number of days between
COMPLETE SPA DRAINAGE is equal to the volume of spa water in litres, divided by 10 times the maximum
number of daily spa users. Refill spa with water and repeat DIRECTIONS FOR USE of the device.
People with a medical condition should consult a physician before entering pool or spa water.
Maximum spa water usage temperature is 40oC. Bathing in spa water at 40oC should not exceed 15 minutes.
WARNING:To reduce the risk of injury, do not permit children to use this product.
WARNING: Risk of Electric Shock. Connect only to a branch circuit protected by a ground fault circuit interrupter
(GFCI). Contact a qualified electrician if you cannot verify that the circuit is protected by a GFCI.
CAUTION: CONNECT ONLY TO A CIRCUIT PROTECTED BY A CLASS A GROUND FAULT CIRCUIT INTERRUPTER. This marking is
to be installed where it is visible during installation.
WARNING: The unit must be connected only to a supply circuit that is protected by a ground fault circuit
interrupter (GFCI). Such a GFCI should be provided by the installer and should be tested on a routine basis. To test the
GFCI, push the test button. The GFCI should interrupt power. Push the reset button, power should be restored. If the GFCI
fails to operate in this manner, the GFCI is defective. If the GFCI interrupts power to the pump without the test button
being pushed, a ground current is flowing, indicating the possibility of an electric shock. Do not use this Salt Chlorine
Generator. Disconnect the Salt Chlorine Generator and have the problem corrected by a qualified service representative
before using.

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WARNING: To reduce the risk of electric shock, replace damaged cords immediately (where line cord is
permissible by local codes) The installation must conform to the latest edition of the National Electrical Code, NFPA70, for
USA installations, or all applicable provisions of the Canadian Electric Code, CSA C22.2, for Canada
WARNING: High voltage is present in some Salt Chlorine Generator circuits making it mandatory that any
electrical maintenance and repairs be attempted only by properly qualified personnel.
GENERAL OVERVIEW
Congratulations! You have purchased an E35 Salt Chlorine Generator. Please read the instructions carefully and your
purchase will provide you with years of trouble-free use.
Your Salt Chlorine Generator works by converting some of the salt (sodium chloride) in your pool into chlorine which starts
to destroy algae and bacteria and sanitizes your pool. As part of the process, the chlorine is converted back into salt and
hence salt is not consumed.
Your Salt Chlorine Generator control has many features which ensure the simple operation of your Salt Chlorine Generator
and Filtration system.
WARNING: This appliance is not intended for use by persons including young children or infirm persons with
reduced physical, sensory or mental capabilities, or lack of experience or knowledge, unless they have been given
supervision or instruction concerning use of the appliance by a person responsible for their safety.
Please ensure that young children are supervised to ensure that they do not play with the pump or the Salt Chlorine
Generator.
WARNING: This Salt Chlorine Generator power supply must be connected to the same source power supply as
the circulating pump provides water flow to the cell. Any isolation switch, time clock or control that operates the
circulating pump must simultaneously operate the Salt Chlorine Generator control.

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SAVE THESE INSTRUCTIONS
DIRECTIONS FOR USE:
INSTALLATION
The E35 Salt Chlorine Generator control has a rating of IP23 enabling it to be installed outdoors. Regulations require
that the control is not allowed to be located within 3 m (10 ft.) of the pool water.
The E35 Salt Chlorine Generator Control should be installed in a well-ventilated position ideally away from direct
sunlight. Ensure that the unit is not located near pool chemicals as fumes may damage the control.
When installing the control on a post, first attach a flat waterproof panel at least 300 mm (12 in) wide by 500 mm (20 in)
long. Make sure the control is located centrally on the panel and sits flat.
Electrical connection can either be 230 V or 115 V - 10Amp. The AstralPool E-Series is factory set at 230 Volts.
To change the input voltage, simply locate the switch, located at the lower left corner on the controller and slide the
switch to the right until 115 V wording is visible. It is now set to 115 V input voltage.
CELL INSTALLATION
The Salt Chlorine Generator Cell must be located last in the pipe work just prior to the return to the pool. If valves are
installed between the Salt Chlorine Generator Cell and the pool outlet, it is essential that they cannot deadhead the
pump. If the pressure in the cell exceeds 350 kPa (50 PSI) and/or the water temperature exceeds 40º C (104º F), the
Cell may fail.
WARNING: Never install the cell before the pump or heater.
The Cell MUST be installed with the barrel unions underneath (water connections pointing downwards) and the cell
should be horizontal. 50 - 38 mm (2 - 1 ½ in) fittings have been provided. Use a 50 - 38 mm (2 - 1 ½ in) high pressure
PVC pipe and glue into the 50 - 38 mm (2 - 1 ½ in) barrel union tails. Make sure that the O-rings are correctly fitted and
the unions are tightened firmly.
Direction of flow through the Cell is critical –unit must be plumbed with the water entering the cell at the end closest
to the terminal connections (as indicated by flow direction label mounted on cell)

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WARNING: It is essential that pipe work and equipment do not allow gases generated from the Cell to collect and build up.
WARNING: Cell must be installed Horizontal with water connections pointing downwards –this creates a safety gas
trap. Installation in any other way may cause explosion, injury or death.
WARNING: Cell must be installed in the return pipework to the pool. Always install after filter, gas heater, and solar
heater or heat pump connections.
WARNING: DO NOT install isolation valves on inlet or outlet of cell.
Once the Cell is located, connect the black multi-core cable to the cell. The blue wire must be connected to the blue
terminal. The cable is designed to come from below the cell. Make sure wing nuts are correctly tightened to ensure
good contact.
POOL PREPARATION
Salt should always be added at the shallow end of the pool and allowed to dissolve. Running the pump will mix the
water and speed the dissolving process.
WARNING: Never add salt to the skimmer box!!
NOTE: Run the pump for 8-10 hours to ensure the salt is dissolved prior to running the Salt Chlorine Generator.
When the salt is dissolved, run the Pump and Salt System and run it on maximum chlorine output. Check that low salt is
not indicated on the Low Salt indicator Light. If it is, check again in 24 hours. If the low salt indicator still persists, have
the salt level checked by your local pool shops and ensure it is increased to 3,200 ppm.

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CHLORINE OUTPUT
To adjust the chlorine output:
(a) Use Increase/Decrease arrows for setting the chlorine output level of the Salt Chlorine Generator. The Salt
Chlorine Generator output can be set from levels 1 through 5.
(b) Chlorine Output display shows the level set
SETTING THE RIGHT CHLORINE OUTPUT AND FILTRATION TIME
Summer
To prevent consumption of chlorine by sunlight, try adding Cyanuric Acid as recommended by your local pool
professional. Additional benefit will be gained by operating your Salt Chlorine Generator and pump into the evening
when the strong sunlight has abated.
Chlorine is most effective when the pH of your pool water is 7.4. The electro-chemical process of the Salt Chlorine
Generator (change salt into chlorine) will automatically raise the pH of your pool water, so it is very important to check
your pH weekly and adjust as necessary.
Checking Chlorine Level
Ideally, check your Chlorine level in the morning. The free chlorine residual level should be somewhere between 1 and
3 parts per million. Increase or decrease the output of the Salt Chlorine Generator to get the right residual chlorine
level.
STABILIZER
As previously mentioned, sunlight rapidly dissipates the amount of free chlorine in your pool. Chlorine stabilizer greatly
reduces this effect. Without stabilizer, you may need to run your Salt Chlorine Generator at a higher output to maintain
correct chlorine levels.
Swimming Pool
Free available chlorine
1.0 - 3.0 ppm
pH
7.2 - 7.8
Total alkalinity
100 - 120 ppm
Calcium hardness
200 - 300 ppm
Cyanuric acid (stabilizer used in outdoor pools
only)
30 - 50 ppm

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SALT LEVEL
Salt Level in ppm
Pool Volume (litres)
3,200 ppm
50,000 –85,000 L
4,600 ppm
85,000 –120,000 L
6,000 ppm
120,000 –160,000 L
Initial dosage
We recommend adding 3.2 kg of salt for every 1,000 L of water.
Although salt is not consumed by the E35 Salt Chlorine Generator, salt is lost during backwashing, and rinsing of the
sand filter. A low salt level warning is indicated on your E35 Salt Chlorine Generator if the salt level drops. If LOW SALT
is indicated, check again in 24 hours and then if it is still indicated, add 25 kg (50 lb) of salt to the shallow end of your
pool. Run the filtration system for approx. 6 hours to help mix the salt in the pool. It can take up to a day for the salt to
fully dissolve.
If the LOW SALT light is still on, have the salt level of your pool water tested at your nearest retailer. If the result of the
in-store test indicates a salt level greater than 3,200 ppm, have your Salt Chlorine Generator checked.
WARNING: Never add salt directly to the skimmer box. This practice should
be avoided as it allows very high concentrations of salt to be passed through
your filtration and other pool equipment.

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SALT CHLORINE GENERATOR MAINTENANCE AND TROUBLESHOOTING
If the supply cord is damaged, it must be replaced by AstralPool or its service agent or a similarly qualified person in
order to avoid a hazard.
WARNING: Operating the Salt Chlorine Generator with less than 3,000 ppm of dissolved salt in the water may
cause damage to the cell and will void the warranty. Never start Salt Chlorine Generator, until the correct quantity
of salt has been added and dissolved in your pool water.
Cell Maintenance
Your E35 Salt Chlorine Generator has an automatic cleaning feature that, under normal conditions, will keep the cell
plates clear of deposits of salt and calcium.
E35 Salt Chlorine Generator cells have a negative charge sensor that monitors the flow and salt levels of the water. This
sensor is designed to be fail-safe. As it is negative charge sensor, deposits of calcium or other debris may be deposited
on it and cause it to indicate a low salt or no flow condition. Should a low salt condition be indicated, have your salt level
checked at your local pool shop. If the low salt condition persists, or a no flow condition is indicated when the supply
pump is operating, you may need to manually clean your Salt Chlorine Generator Cell.
Cell Cleaning Instructions:
Close applicable valves.
Disconnect the Salt Chlorine Generator from the Mains by a circuit breaker.
Disconnect the cell wires.
Undo the barrel nuts connecting the cell to your filtration system.
Turn the cell upside down (inlet and outlet on top) and fill the cell with a cell cleaning solution, sold at your pool
retailer.
Repeat if necessary and then rinse well in clean water.
Reinstall the cell ensuring O-rings are correctly located and barrel nuts are tightened to prevent leaks.
Reconnect cell wires with wing nuts supplied making sure the blue wire is connected to the blue terminal.
Incorrect connection may damage your Salt Chlorine Generator control. Tighten wing-nuts to ensure the
electrical connection is sound.
Return all valves to their normal positions; reconnect power at the circuit breaker.
WARNING: Follow safety instructions provided with the cell cleaning solution. The use of eye protection, mask
and gloves are highly recommended.

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MAINTENANCE OF YOUR SALT CHLORINE GENERATOR
Maintenance Schedule: Your new product incorporates moving parts and withstands high velocity water with
chemicals in it. Some of these parts will wear in the normal course of use and require regular checks and
maintenance. Performing these checks and maintenance will identify parts that have worn and require
repair/replacement before further serious damage is sustained. A small amount of regular care and attention to
your pool equipment will help ensure long life and trouble-free performance.
To protect against extremes of temperature, your unit is vented to allow expensive electronics to cool. Ants and
some insects are often attracted to the warmer, dry environment inside the enclosure. We recommend that,
with power turned off, you spray a surface insecticide on the surfaces surrounding the control to prevent ant and
insect ingress. Repeat every three months or as necessary.
Timing
Maintenance Check
Service action (if required)
Every 2 Weeks
Check cell for calcium build up
Check water chemistry
Check cable connections to cell
If required, soak electrode in cell cleaning
solution. Use a soft brush.
Balance pH in pool and adjust output of
unit to ensure satisfactory production of
chlorine.
Ensure no water contact is occurring with
pins.
Every 3 Months
Check cell connections for leaks
Check for insects/ ants
Isolate Pump, turn power off, clean and
grease O-rings or replace if necessary.
Spray a surface insecticide on the
surfaces around the unit to prevent
ant and insect ingress.
Important note: Regular maintenance is important to ensure long life and trouble-free performance of your pool
equipment. If unable to perform the maintenance yourself, contact your local AstralPool office who will arrange a
trained service technician to perform the maintenance for you.
Record your Equipment details here for quick reference:
Model No:
Serial No:
Inst date:

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TROUBLESHOOTING
Your E35 Salt Chlorine Generator has diagnostic and safety features to make it easy to maintain your system. The
table below summarizes potential faults and their causes.
Fault Indication
Potential Causes
Remedies
No Flow
Pump turned off/disconnected or
valves closed
Blue wire disconnected from cell
Ensure valves/pump on
Connect Blue sense wire to cell
Low salt
Salt level in pool has dropped too low
Pool water temperature is low
Cell has calcified
Cell or control has failed
Take sample of water to pool
shop and check salt level –
add salt as recommended.
Add salt and turn Salt
Chlorine Generator output
down until the water is
warmer.
Clean cell
Call for Service
Display blank
No Power to Controller
Fuse blown
Plug in controller and
ensure main power is
available
Have a service technician
replace fuse (3 amp slow
blow)
Low/No chlorine
in pool
Cables not connected to cell
Timer period too short
Chlorine output level too low
Filter needs backwashing
pH too high
Pool stabilizer (cyanuric acid) too low
Salt level too low
Connect cables
Increase timer period –
particularly in summer
Increase chlorine output
Backwash filter
Balance pH level to 7.2 –7.8
Increase Stabilizer between
30 and 50 ppm
Increase salt to above 3,200 ppm
Distributed by:
RBF International Ltée
780, Nobel Street
Saint-Jérôme (Québec) Canada J7Z 7A3
450 438-4416