FMG RAP245 User manual

EQUIPMENT
LLP FARM MACHINERY GROUP OY
LEVYTIE 4 ● 74510 IISALMI
PUH. 020 1984 020 ● FAX [phone]
OPERATORS MANUAL
RAP245 –RAP300
ORIGINAL

OPERATORS MANUAL D0014EN_D
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ORIGINAL
EY-VAATIMUSTENMUKAISUUSVAKUUTUS TUOTTEESTA
LLP Farm Machinery Group Oy vakuuttaa, että markkinoille saatettu kone täyttää direktiivin
2006/42/EY ja standardit SFS-EN ISO 12100 ja SFS-ISO730-1.
FÖRSÄKRAN OM ÖVERENSSTÄMMELSE
LLP Farm Machinery Group Oy försäkrar härmed att tillförda maskin uppfyller
maskindirektivet 2006/42/EY och standard SFS-EN ISO 12100 och SFS-ISO730-1.
CERTIFICATE OF CONFORMITY FOR A PRODUCT
LLP Farm Machinery Group Oy certifies that the following machine, which has been brought into
the market, conforms to directives 2006/42/EY and standards SFS-EN ISO 12100 and SFS-ISO730-1.
SAMSVARSERKLÆRING FOR MASKIN
LLP Farm Machinery Group Oy bekrefter herved at følgende maskin, som er sendt ut på markedet, er i
samsvar med direktivene 2006/42/EF, SFS-EN ISO 12100 og SFS-ISO730-1.
Tuote / Produkt / Product / Produkt:
Valmistusnumero / Tillverkningsnummer
/ Serial number / Serienummer:
Teknisen tiedoston kokoaja / Teknisk
dokumentation samlare / Technical file collector: Sakari Ruotanen
Valmistaja / Tillverkare / Manufacturer LLP Farm Machinery Group Oy
/Produsent:
Osoite / Adress / Address / Adresse: Levytie 4, FIN-74510 Iisalmi
Puhelin / Telefon / Telephone: [phone]
Paikka / Ort / Place / Sted: Iisalmi
Aika / Datum / Date / Dato:
Allekirjoitus / Underskrift / Signature
/ Signatur:
Nimenselvennys / Namnförtydligande Markku Lappalainen
/ Clarification of signature
/ Tydeliggjøring av signatur:

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WARRANTY TERMS
•All the products produced by LLP Farm Machinery Group Oy have twenty four (24) months warranty.
•During the warranty period all the defects in material and in workmanship will be covered, in practical life
FMG will replace defected parts with the new parts. Travelling expenses and freight of parts are not in-
cluded in warranty.
•Warranty will start in the beginning of usage of the product, if nothing else has been agreed.
•Warranty is not covering damages due to misuse of product or use in the purposes where it has not been
designed, lack of services or product has been modified without the permission of FMG.
•Wearing of the normal usage is not covered bythe warranty.
•Losses in income, costs and loosen working hours caused by the defected part is not covered by the war-
ranty.
•Warranty repairs should be done by the FMG service dealer or service dealer appointed by the manufac-
turer.
•In case the defects shown in reclamation is not valid or if case otherwise is not in the warranty area FMG
has right to reject from the compensation.
•Warranty reclamation should be done in written form bythe FMG seller within one (1) month after notifying
the defect.
IN CASE OF DEFECT PROCEDURE IS AS FOLLOW:
•clarifythe defect and defected area
•be prepared to deliver defected parts to the manufacturer
•contact FMG seller and make reclamation as follows:
- type of the product and serial number
- delivery date of the product (invoicing date)
- date of the damage
- description of the damage and pictures
- description of the working conditions and the type of the base machine

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TO THE OPERATOR
•The purpose of this is manual is to provide support and instructions to scraper us-
ers. Manual contains detailed instructions for driving, operating and maintaining the
scraper. Make sure that your new scraper is always handled and maintained in the
correct way in order to ensure reliability and economical operation for many years.
•We recommend that you read the manual thoroughly. Follow the maintenance and
service program carefully and include the daily maintenance in your normal routine.
This is both you and your tractor interest.
•Maintenance, repairs and adjustments which are not described in this Operator
Manual require the use of special tools and exact technical data. In case of that kind
need please contact your FMG seller or factory.
•Use only genuine FMG spare parts for optimum performance from your tractor and
scraper. Spares will be sold through the FMG seller.

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TABLE OF CONTENT
1. SAFETY INSTRUCTIONS......................................................................................................................... 6
2. CONSTRUCTION...................................................................................................................................... 8
3. TECHNICAL INFORMATION.................................................................................................................... 9
4. RAP USE................................................................................................................................................... 9
4.1. Engage to tractor............................................................................................................................. 9
4.2. Use of scraper................................................................................................................................ 10
4.3. Instructions .................................................................................................................................... 10
4.4. Adjustment..................................................................................................................................... 11
5. SERVICE................................................................................................................................................. 12
5.1. Daily service................................................................................................................................... 12
5.2. Weekly service............................................................................................................................... 13
5.3. Service after 500 hours................................................................................................................. 13
5.4. Annual service ............................................................................................................................... 13
5.5. Lubrication ..................................................................................................................................... 14
5.6. Screws to be tighten...................................................................................................................... 15

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1. SAFETY INSTRUCTIONS
This section summarizes the regulations that must always be followed when working with the
scraper. However, these regulations do not exempt the driver from statutory and other national
regulations regarding traffic safety and occupational health and safety. Safety regulations that
apply to different types of working sites and existing road traffic laws must always be observed.
Tractor safety regulations accepted by the Finnish occupational safety and health administra-
tion have already been taken into account in the equipment design. The following section de-
scribes general safety precautions that must beobserved regarding the use of the scraper.
IMPORTANT
Do not use the scraper for other purposes than it has been designed.
Please read this manual carefullybefore using the implement.
IMPORTANT
Before driving, make sure that all movements and functions work cor-
rectly.
DANGER
When testing different movements of the grader make sure that there is
no one close to tractor. Safety distance 5 meters.
IMPORTANT
Advise other users on the use of the implement and ask them to read the
manual.
DANGER
Do not operate a faulty implement.
IMPORTANT
Use the rotary beacon while working.

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WARNING
Observe the manufacturer's instructions while working.
WARNING
Pay attention to other road users.
IMPORTANT
Always lower the implement and stop the engine before leaving the cab.
IMPORTANT
Never service or clean an implement that is resting on the hydraulics.
Use mechanical support. Always stop the engine for maintenance.
WARNING
Do not disconnect, connect or tighten pressurized hydraulic plugs.
WARNING
Do not inhale oil mist if a pressurized component becomes damaged. If
oil comes into contact with the eyes, rinse with plentyof water and con-
tact a doctor immediately.
DANGER
Pay attention to the direction of the plough in relation to the tractor. The
plough attempts to steer the tractor.

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2. CONSTRUCTION
1. Support wheel (standard)
2. Wheel bracket
3. Top link of the wheel (standard)
4. Turning cylinder
5. Frame
6. King pin of the frame
7. Blade frame
8. Pressing cylinder
9. Hydraulic top link
10. Extension wing (extra equipment)
11. Blade
12. Hydraulic top link of the wheel

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3. TECHNICAL INFORMATION
Sound level is less than 70 dB (A).
4. RAP USE
4.1. Engage to tractor
Scraper will be engaged to the 3-point linkage of tractor. RAP requires 2 double act-
ing and one single acting hydraulic valves and free return oil intake.
When engaging check that pressing cylinder won´t hitthe bottom you should have
15 mm reserve (Picture 1).
Picture 1. Position of the pressing cylinder
Model
Width (cm)
Working width
(cm)
Height of the wing
(cm)
Weight
(kg)
Turning angle
RAP245
245
215 –245
55
640
+/- 28
RAP275
275
245 –275
55
650
+/- 28
RAP300
300
270 - 300
55
680
+/- 28

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Picture 2. Quick couplers
IMPORTANT!
Hose from the shock valve have to be connected to the free return tank
line
NB:
In case of free return oil hose is not engaged to free return oil intake war-
ranty is not in use
4.2. Use of scraper
Scraper is designed to the handling of different material, balancing of the roads and
ice removing from the roads.
4.3. Instructions
Before use check that engage to tractor is well done and allthe safety pinsare
properly assembled.
Before reversing, equipment must be lifted up.
Before use test drive equipment and be sure that all the functions works well. In
case of the first drive or after reparation check that all the air iseliminated from the
system,because air in hydraulics could cause impetuous movements.
FREE RETURN OIL INTAKE

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When driving be sure that you see whole of theworking zone and thereare nobody
in that area.
Afterdisengaging equipment, put all the covers on top of the hydraulic quick cou-
plers.
In case of leaving equipment outside check thatground is balanced to help next en-
gagement.Wooden plank would be helpful to balance the area.
In case of season storage cylinder rods would be good to shield with CORRSHIELD
VPCI-369 or with some other storage lubrication oil.
Workingdepth and blade angle will be adjustedwith the hydraulic top link. Turning
angle of the blade will be adjusted with the turning cylinder. Blade pressing will be
done with the pressing cylinder and when lifting chock valve of the pressing cylinder
will release oil to the tank line.
4.4. Adjustment
Pressing force will be adjusted with the chock valve. When tightening pressing force
will increase and when opening pressing force will decrease (Picture 3).
Picture 3. Adjustment of the pressing force

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RAP has chock valve also in turning and duo to that force of the turning cylinder will
be also adjusted (Picture 4).
Picture 4. Adjustment of the turning cylinder
5. SERVICE
The most important thing to get maximum reliability is good service in time. Service
costs are smaller compared to the repairing´s costs. Belowmentioned service in-
cludes all the lubrications and adjustments.
5.1.Daily service
- Check the wear of the blade
- Check the tightness of the blade
- Check all the movements
- Clean equipment after working day

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5.2.Weekly service
- Lubricate all the nipples
- Check that there are no leak from the quick couplers
5.3.Service after 500 hours
- Check all the pins
- Check tightness of the screws
5.4.Annual service
All the above mentioned service points. Lubricate all the nipples.
NB:
When making service we have to follow service table mentioned in
this book
NB!
All the screws must be tighten after first use
NB!
In case of storage all the cylinder rods must be lubricate

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5.5. Lubrication
Lubricate all the nipplesweekly. Clean the top of the nipple before lubrication.
1. King pin lubricate nipple (1 unit)
2. Turning cylinder lubrication nipples (2 units)
3. Wheel bracket lubrication points (2 units)
4. Wheel bearing lubrication nipples (4 units)

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5.6. Screws to be tighten
Tighten all the screws after first 10 working hour and after that after every 500
working hour.
1. King pin tightening nut
2. Support wheel screws
3. Tightening screws of the blade
4. Extension wing tightening screws

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LLP FARM MACHINERY GROUP OY
LEVYTIE 4
74510 IISALMI, FINLAND
PUH. [phone]
FAX [phone]
www.fmg.fi