MULTIQUIP Whiteman series Guide

OPERATION AND PARTS MANUAL
THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES.
SERIES
MODELS
WBH-16EAWD
WBH-16EAWDF
POWER BUGGY
(B&S VANGUARD 18 HP GASOLINE ELECTRIC START)
Revision #2 (09/12/19)
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PAGE 2 — WBH-16EAWD POWER BUGGY • OPERATION AND PARTS MANUAL — REV. #2 (09/12/19)
PROPOSITION 65 WARNING
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WBH-16EAWD POWER BUGGY • OPERATION AND PARTS MANUAL — REV. #2 (09/12/19) — PAGE 3
TABLE OF CONTENTS
WBH-16EAWD
Power Buggy
Proposition 65 Warning ........................................... 2
Table of Contents..................................................... 3
Safety Information ............................................. 5–11
Specifications (Buggy)........................................... 12
Specifications (Engine).......................................... 13
Dimensions............................................................ 14
General Information............................................... 15
Components .......................................................... 16
Basic Engine.......................................................... 17
Inspection ........................................................ 18–20
Operation......................................................... 21–26
Maintenance.................................................... 27–34
Troubleshooting ............................................... 35–37
Hydraulic System Diagram .................................... 38
Hydraulic Hose Connections ................................. 39
Traction Assist Wiring Diagram.............................. 40
Wiring Diagram (Engine) ....................................... 41
Explanation of Code in Remarks Column.............. 42
Suggested Spare Parts ......................................... 43
Component Drawings
Nameplate and Decals Assembly.................... 44–45
Hydraulic Drive Assembly................................ 46–47
Hydraulic Pump Assembly............................... 48–49
Hydraulic Dump Assembly .............................. 50–51
Manifold Assembly........................................... 52–53
Pump and Coupling Assembly ........................ 54–55
Tub Assembly .................................................. 56–57
Panel Assembly............................................... 58–59
Brake Assembly............................................... 60–61
Steering and Controls Assembly ..................... 62–63
Chassis Assembly ........................................... 64–65
Handle/Foot Dump Controls Assembly............ 66–67
Hydraulic Oil Tank Assembly ........................... 68–69
Battery Assembly............................................. 70–71
Fuel Tank Assembly (Steel)............................. 72–73
Fuel Tank Assembly (Plastic)........................... 74–75
Engine Mounting Assembly............................. 76–77
Engine Service Parts....................................... 78–79
NOTICE
Specifications and part numbers are subject to change
without notice.
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PAGE 4 — WBH-16EAWD POWER BUGGY • OPERATION AND PARTS MANUAL — REV. #2 (09/12/19)
NOTES
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WBH-16EAWD POWER BUGGY • OPERATION AND PARTS MANUAL — REV. #2 (09/12/19) — PAGE 5
SAFETY INFORMATION
Do not operate or service the equipment before reading
the entire manual. Safety precautions should be followed
at all times when operating this equipment.
Failure to read and understand the safety
messages and operating instructions could
result in injury to yourself and others.
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others.The
safety messages specifically address the level of exposure
to the operator and are preceded by one of four words:
DANGER, WARNING, CAUTION
or NOTICE.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
WARNING
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
CAUTION
Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.
NOTICE
Addresses practices not related to personal injury.
Potential hazards associated with the operation of this
equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
safety messages.
Lethal exhaust gas hazards
Explosive fuel hazards
Burn hazards
Rotating parts hazards
Symbol Safety Hazard
Hydraulic fluid hazards
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PAGE 6 — WBH-16EAWD POWER BUGGY • OPERATION AND PARTS MANUAL — REV. #2 (09/12/19)
SAFETY INFORMATION
GENERAL SAFETY
CAUTION

NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.

Avoid wearing jewelry or loose fitting clothes that may
snag on the controls or moving parts as this can cause
serious injury.

NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.

NEVER operate this equipment under the
influence of drugs or alcohol.

ALWAYS clear the work area of any debris, tools, etc.
that would constitute a hazard while the equipment is
in operation.

No one other than the operator is to be in the working
area when the equipment is in operation.

DO NOT use the equipment for any purpose other than
its intended purposes or applications.
NOTICE

This equipment should only be operated by trained and
qualified personnel 18 years of age and older.

Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.

Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized
equipment modification will void all warranties.
NEVER
use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
ALWAYS know the location of the nearest
fire extinguisher.
ALWAYS know the location of the nearest
first aid kit.
ALWAYS know the location of the nearest phone or
keep
a phone on the job site.
Also, know the phone numbers
of the nearest ambulance, doctor and
fire department.
This information will be invaluable in the case of an
emergency.
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WBH-16EAWD POWER BUGGY • OPERATION AND PARTS MANUAL — REV. #2 (09/12/19) — PAGE 7
SAFETY INFORMATION
POWER BUGGY SAFETY
DANGER

Engine fuel exhaust gases contain poisonous carbon
monoxide. This gas is colorless and odorless, and can
cause death if inhaled.

The engine of this equipment requires an adequate free
flow of cooling air. NEVER operate this equipment in any
enclosed or narrow area
where free flow of the air is
restricted. If the air flow is
restricted it will cause injury
to people and property and
serious damage to the
equipment or engine.

NEVER operate the equipment in an explosive
atmosphere or near combustible materials.An
explosion or fire could result causing severe
bodily harm or even death.
WARNING

NEVER use your hand to find hydraulic leaks.
Use a piece of wood or cardboard. Hydraulic
fluid injected into the skin must be treated by
a knowledgeable physician immediately or
severe injury or death can occur.

Accidental starting can cause severe injury
or death. ALWAYS place the ON/OFF
switch in the OFF position.

NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death. Disconnection of any of these
devices will void all warranties.

NEVER approach power lines with any part of the
buggy unless all local, state/provincial and federal
(OSHA) required safety precautions have been taken.
Use extreme caution when approaching high voltage
power lines.
DANGEROUS
GAS FUMES
CAUTION
ALWAYS
inspect the surface over which you will travel.
Look for holes, drop-offs and obstacles. Look for rough
and weak spots on docks, ramps or floor. Look for oil
spills, wet spots and slippery surfaces. Look for soft soil,
deep mud and standing water. Watch for anything that
might make you lose control or cause the power buggy
to tip over.
ALWAYS
clear away trash and debris. Pick up anything
that might puncture the tires.
ALWAYS
make sure aisles, ramps, doorways and
passages are clear.
ALWAYS
plan your work. Make sure you know where
you will make your pickups, dumps and turns. Before
you take a load, know where you will place it.
NEVER operate the power
buggy facing backwards. In
a backwards position, the
operator cannot properly
activate the manual brake,
emergency switch, grip the
handles or steer the machine.
ALWAYS face in the direction
of the bucket.
DO NOT
operate the power buggy on unsafe haul roads,
load areas, and dump areas.
DO NOT
operate power buggy on excessive slopes with
a grade higher than 10% (6°), forward and backward.
DO NOT
operate power buggy on extremely uneven
surfaces.
NEVER
allow riders other than the operator on the
power buggy.
ALWAYS
secure the step plate (platform) in the upright
position when using the power buggy over rough terrain.
DO NOT
stand on the power buggy step plate (platform)
when walking in rough terrain.Walk behind the power buggy.
DO NOT
touch, lean on or reach through the dump
mechanism or permit others to do so. NEVER
climb on
the power buggy or dump mechanism.
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PAGE 8 — WBH-16EAWD POWER BUGGY • OPERATION AND PARTS MANUAL — REV. #2 (09/12/19)
SAFETY INFORMATION
DO NOT operate the power buggy at excessive speeds.
Reckless operation may cause accidents and severe
injury. Slow down when approaching people, wet areas,
and going up and down grades. It is the responsibility of
the operator to adjust speed, as necessary, depending
on the conditions of the road or path.

ALLOW extra time to stop when operating the power
buggy ion wet surfaces or loosely graded materials.

DO NOT dump materials that are large and chunky.
These types of material may shift causing the power
buggy to tip and throw the operator off the machine.The
power buggy is intended for dumping free-flowing and
loose materials such as dry soil, slag, and wet concrete.

DO NOT dump materials from bucket while the power
buggy is moving.

For walk behind operation, the operator platform must be
stowed and locked in the up position.The speed should
also be reduced to 3 mph (4.8 kph) or slower.
NOTICE

ALWAYS ensure power buggy is securely placed on
appropriate blocks or jackstands when performing
maintenance requires elevation of the buggy.

ALWAYS make sure the power buggy’s brakes are
working properly. Check brake linkage and adjust as
required. NEVER operate the power buggy with a
defective braking system.

Ensure brakes are applied when leaving or when using
on a slope.

When parking on a slope, position the power buggy at
a right angle to a slope. Ensure that the parking brake
is engaged and holds the power buggy safely in place
when parking on a slope.

When filling or dumping DO NOT exceed payload
capacity of power buggy.

ALWAYS be aware of traveling conditions. Reduce load
if necessary.

DO NOT activate dump mechanism (tub) if buggy is
facing a down hill slope.
DO NOT stand in front or along side the buggy when
discharging a load.
ALWAYS
block the power buggy with appropriate blocks
when leaving the power buggy parked on a slope.
To prevent unexpected loss of control, DO NOT
start
engine on a sloping surface.

Ensure that the speed control lever works freely and
returns to the closed position. DO NOT
start engine
unless speed control linkage is working properly.

Make sure that the tires are inflated to the manufacturer’s
recommended tire pressure.
NEVER
operate the power buggy with bad or worn tires.
ALWAYS replace defective tires with new ones.
ALWAYS
make sure the hydraulic dumping mechanism
of the tub is working properly.

Avoid sudden stops and starts and changes in direction.
Operate the controls smoothly. DO NOT
jerk the steering
or any other controls.
NEVER
attempt to work the control except from the
operator’s position.
NEVER
drive or tow the power buggy in traffic or on
public roads.
ALWAYS keep the machine in proper running condition.

Fix damage to machine and replace any broken parts
immediately.

The entire power buggy (tub, step plate, shroud, wheels,
etc.) should be cleaned after every use. Make sure there
is no buildup of concrete, grease, oil or debris on the
machine.
ALWAYS
store equipment properly when it is not being
used. Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel.
ALWAYS place the fuel valve lever in the OFF
position
when the equipment is not in use.
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WBH-16EAWD POWER BUGGY • OPERATION AND PARTS MANUAL — REV. #2 (09/12/19) — PAGE 9
SAFETY INFORMATION
ENGINE SAFETY
WARNING

DO NOT place hands or fingers inside
engine compartment when engine is
running.

NEVER operate the engine with heat shields or
guards removed.

Keep fingers, hands hair and clothing away
from all moving parts to prevent injury.

ALWAYS shut down the engine before
performing service or maintenance.

DO NOT remove the engine oil drain plug while the
engine is hot. Hot oil will gush out of the oil tank and
severely scald any persons in the general area of the
power buggy.
CAUTION

NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to cool
before servicing equipment.

Make certain the operator knows how to and is capable
of turning the engine OFF in case of an emergency.
NOTICE

NEVER run engine without an air filter or with a dirty air
filter. Severe engine damage may occur. Service air filter
frequently to prevent engine malfunction.

NEVER tamper with the factory settings
of the engine or engine governor. Damage
to the engine or equipment can result
if operating in speed ranges above the
maximum allowable.
FUEL SAFETY
DANGER

DO NOT start the engine near spilled fuel or combustible
fluids. Fuel is extremely flammable and its vapors can
cause an explosion if ignited.

ALWAYS refuel in a well-ventilated area, away from
sparks and open flames.
ALWAYS use extreme caution when working with
flammable liquids.
DO NOT
fill the fuel tank while the engine is running
or hot.
DO NOT
overfill tank and tighten fuel cap until you hear
"clicking", since spilled fuel could ignite if it comes into
contact with hot engine parts or sparks from the ignition
system.

Store fuel in appropriate containers, in well-ventilated
areas and away from sparks and flames.
NEVER use fuel as a cleaning agent.
DO NOT smoke around or near the equipment.
Fire or explosion could result from fuel vapors
or if fuel is spilled on a hot engine.
DO NOT
leave the power buggy in the vicinity of ovens,
furnaces or radiant heaters. Heat could raise the
pressure of the fuel so that vented gas could ignite.
BATTERY SAFETY (ELECTRIC START ONLY)
DANGER
DO NOT
drop the battery. There is a possibility that the
battery will explode.
DO NOT expose the battery to open flames,
sparks, cigarettes, etc.The battery contains
combustible gases and liquids. If these
gases and liquids come into contact with a
flame or spark, an explosion could occur.
WARNING
ALWAYS wear safety glasses when
handling the battery to avoid eye irritation.
The battery contains acids that can cause
injury to the eyes and skin.
Use well-insulated gloves when picking up
the battery.
ALWAYS
keep the battery charged. If the battery is not
charged, combustible gas will build up.
DO NOT
charge battery if frozen. Battery can explode.
When frozen, warm the battery to at least 61°F (16°C).
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PAGE 10 — WBH-16EAWD POWER BUGGY • OPERATION AND PARTS MANUAL — REV. #2 (09/12/19)
SAFETY INFORMATION
ALWAYS recharge the battery in a well-ventilated
environment to avoid the risk of a dangerous concentration
of combustible gases.

If the battery liquid (dilute sulfuric acid)
comes into contact with clothing or skin,
rinse skin or clothing immediately with
plenty of water.

If the battery liquid (dilute sulfuric acid) comes into
contact with eyes, rinse eyes immediately with plenty
of water and contact the nearest doctor or hospital to
seek medical attention.
CAUTION

ALWAYS disconnect the NEGATIVE battery terminal
before performing service on the equipment.

ALWAYS keep battery cables in good working condition.
Repair or replace all worn cables.
LIFTING SAFETY
CAUTION

NEVER allow any person or animal to stand underneath
the equipment while lifting.
NOTICE

When lifting of the power buggy is required, use a
properly rated forklift. Forklift pockets are provided on
the power buggy's frame. Make sure the forklift arms are
insert into the power buggy's fork lift pockets a minimum
of 24-inches. Before lifting, make sure that the lifting bale
is not damaged.

NEVER tip the engine to extreme angles during lifting as
it may cause oil to gravitate into the cylinder head, making
the engine start difficult.

DO NOT lift machine to unnecessary heights.

NEVER lift the equipment while the engine is running.

ALWAYS use ramps capable of supporting the weight
of the power buggy and the operator to load and unload
the power buggy.
TRANSPORTING SAFETY
NOTICE
ALWAYS shutdown engine before transporting.

Tighten fuel tank cap securely and close fuel cock to
prevent fuel from spilling.

When transporting of the power buggy is required, place
the power buggy on a flat bed truck or equivalent and
tie down securely.
ALWAYS
make sure all tie-downs and block are in
place and the bucket is completely lowered in the flat
(horizontal) position and securely latched.
Place chock blocks
underneath wheel to prevent rolling.

When transporting the power buggy on a truck or trailer,
know the overall height to avoid contacting overhead
obstructions such as bridges and power lines. Check
the truck and ramp capacities.
ALWAYS place the fuel valve lever in the OFF
position
when the before transporting.
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WBH-16EAWD POWER BUGGY • OPERATION AND PARTS MANUAL — REV. #2 (09/12/19) — PAGE 11
ENVIRONMENTAL SAFETY/DECOMMISSIONING
NOTICE
Decommissioning is a controlled process used to safely
retire a piece of equipment that is no longer serviceable.
If the equipment poses an unacceptable and unrepairable
safety risk due to wear or damage or is no longer cost
effective to maintain (beyond life-cycle reliability) and is to
be decommissioned (demolition and dismantlement),be
sure to follow rules below.

DO NOT pour waste or oil directly onto the ground, down
a drain or into any water source.

Contact your country's Department of
Public Works or recycling agency in your
area and arrange for proper disposal of
any electrical components, waste or oil
associated with this equipment.

When the life cycle of this equipment is over, remove
battery (if equipped) and bring to appropriate facility for
lead reclamation. Use safety precautions when handling
batteries that contain sulfuric acid.

When the life cycle of this equipment is over, it is
recommended that the unit frame and all other metal
parts be sent to a recycling center.
Metal recycling involves the collection of metal from
discarded products and its transformation into raw
materials to use in manufacturing a new product.
Recyclers and manufacturers alike promote the process
of recycling metal. Using a metal recycling center
promotes energy cost savings.
EMISSIONS INFORMATION
NOTICE
This equipment conforms with applicable Environmental
Protection Agency (EPA) and California Air Resources
Board (CARB) emission regulations.
The gasoline engine used in this equipment has been
designed to reduce harmful levels of carbon monoxide
(CO), hydrocarbons (HC) and nitrogen oxides (NOx)
contained in gasoline exhaust emissions.
Mandated Emission Components:
Engine, EPA certified
Fuel cap, EPA certified

Fuel and vapor recovery hoses, EPA certified SAE J30R7
or SAE J30R14T2
Charcoal canister, EPA certified
Miscellaneous Parts Associated with Emission System:
Hose clamps and retainer brackets
Roll over valve vapor recovery valve
Steel fuel tank
Tampering with or altering the emission control system may
increase emissions beyond the legal limit. Do not remove
or alter any part of the system.
Additionally, modifying the fuel system may adversely affect
evaporative emissions, resulting in fines or other penalties.
The Emission control system is valid only for the United
States, its territories and commonwealths to include
Canada.
Emission Control Label
The emission control label is an integral part of the emission
system and is strictly controlled by regulation(s).
The label must remain with the engine for its entire life.
If a replacement emission label is needed, please contact
your authorized engine distributor.
SAFETY INFORMATION
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PAGE 12 — WBH-16EAWD POWER BUGGY • OPERATION AND PARTS MANUAL — REV. #2 (09/12/19)
SPECIFICATIONS (BUGGY)
Table 1. Specifications (Power Buggy)
Models WBH-16EAWD/ WBH-16EAWDF
Maximum Weight Capacity
(Dual Wheels) 2,500 lbs. (1,134 kg)
Operating Weight 1,485 lbs. (673.5 kg.)
Bucket/Tub Capacity 16 cu. ft. Water Level (.59 cu. yd.)
Bucket/Tub Material Polyethylene
Drive Hydrostatic
Speed Up to 7.25 mph. (11.67 km/h)
Steering Handle Bars To Rear Wheels
Fuel Tank Capacity 4.8 gallons (18.1 liters)
Hydraulic Oil Tank Capacity 5.3 gallons (20.4 liters)
Hydraulic Oil Type Exxon/Mobil Nuto H 46 or Equivalent.
Hydraulic Filter 10 Micron
Brakes (Drive Wheels) Dynamic Hydrostatic
Parking Brake (Drive Wheels) Mechanical
Dump Control Hydraulic Dump and Return
Discharge Height 6.0 in. (152 mm)
Ground Clearance 6.0 in. (152 mm)
Gradeability 6° or 10%
Battery (LxWxH)
12V BCI Group U1, 300 CCA @ 0°F
7.75 x 5.18 x 7.31 in.
(197 x 132 x 186 mm)
Tires (Drive Wheels) 5.70 x 8.0
(145 x 203 x 483 mm)
Tires (Steering) 4.80 x 8.0 in.
(122 x 203 mm)
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WBH-16EAWD POWER BUGGY • OPERATION AND PARTS MANUAL — REV. #2 (09/12/19) — PAGE 13
SPECIFICATIONS (ENGINE)
Table 2. Specifications (Engine)
Model Briggs and Stratton Vanguard
Type Twin Cylinder, Overhead Valve, Air Cooled
Bore X Stroke 2.82 x 2.75 in. (71.88 x 69.85 mm)
Displacement 34.7 cu. in. (570 cc)
Maximum Power 18.0 hp (3,600 rpm)
Maximum Torque 31.70 ft-lbs. (2,800 rpm)
14.37 kgf-m (2,800 rpm)
Idle Speed 1,400 ± rpm
Maximum No Load RPM 3600 ± 100 rpm
Specific Fuel Consumption 1.64 gals./hr. (6.05 liters/hr.)
Fuel Type Unleaded Gasoline Minimum 85 Octane
Oil Type API Service Class SF, SG, SH, SJ or Higher
Oil Filter Spin-On
Crankcase Oil Capacity 1.8 quarts (1.7 Liters)
Starting System Recoil/Electric
Spark Plug Gap 0.028 - 0.031 in. (0.70 - 0.76 mm)
Air Cleaner Dual Element
Dry Weight 74.0 lbs. (33.56 kg.)
Outside Dimensions L X W X H 17.40 x 10.60 x 18.14 in.
(439 x 406 x 344 mm)
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PAGE 14 — WBH-16EAWD POWER BUGGY • OPERATION AND PARTS MANUAL — REV. #2 (09/12/19)
DIMENSIONS
Figure 1. WBH16EAWD Dimensions
Table 3. Dimensions
Reference
Letter
Dimension
in. (mm)
A 45.47 (1,155)
B 51.0 (1,295)
C 8.50 (216)
D 103 (2,612)
E 44 (1,117)
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WBH-16EAWD POWER BUGGY • OPERATION AND PARTS MANUAL — REV. #2 (09/12/19) — PAGE 15
The MQ Whiteman Power Buggy, Model WBH-16EAWD
(recoil/electric start) is intended for the transportation of
concrete, concrete spreading and spot pouring. In addition,
this power buggy is designed for landscaping applications,
material sub-base distribution, job site cleanup and material
transport.
The Power Buggy is equipped with a 6-inch dump height
which provides clearance and enables the operator to
maneuver over any form height. In addition, it has a unique
polyethylene tub design that reduces concrete splatter.
A low center of gravity has been incorporated into the
design which provides added safety when maneuvering
the buggy in tight areas. A 4.8 gallon (18.1 liters) fuel tank
allows for extended uninterrupted use. Maximum speed of
the power buggy is rated at 7.25 mph (11.7 km/h).
The maximum weight capacity of the Power Buggy is
2,500 lbs. (1,134 kg).
Hand and foot controls are provided for ease of dumping
and stopping of the power buggy. Multiple lift points have
been provided to allow for easy access of a forklift when
lifting is required.
The WBH-16EAWD is powered by a Briggs and Stratton
Vanguard twin cylinder, air cooled gasoline engine rated
at 18 HP at 3600 RPM.
The engine drives a variable displacement hydrostatic
transmission which is activated by a cable controlled
hand lever. The hydraulic fluid flows to a divider valve
which directs the fluid to the forward reverse and dumping
systems.
The operator controls the forward and reverse machine
travel by manually shifting the control valve which directs
the hydraulic fluid flow to the two drive wheel motors. The
flow to the dump cylinder is also controlled by a manually
operated control valve.
This hydraulic system uses a parallel loop configuration,
operating at a maximum of 2100 PSI (14,478 kPa). The
system also features a neutral position which allows the
power buggy to be moved in the event of an emergency.
The hydraulic oil is filtered by a screen type filter located in
the hydraulic tank, then doubled filtered within the system
by a 10 micron cartridge spin-on return filter.
WARNING
All operators must have training before operating the
power buggy. For your safety, warnings are on the
machine and in this manual. Failure to obey these
warnings can cause severe injury or even death.
CAUTION
DO NOT attempt to operate the power
buggy until the Safety Information, General
Information, and Inspection sections of this
manual have been read and thoroughly
understood.
GENERAL INFORMATION
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PAGE 16 — WBH-16EAWD POWER BUGGY • OPERATION AND PARTS MANUAL — REV. #2 (09/12/19)
COMPONENTS
1. Tub or Bucket — Used for the transportation of
material. Tub holds approximately 16 cubic feet
(0.59 cubic yards) of water.
2. Handle Bar (Steering) — This handle bar is used
to steer the buggy. When driving the buggy, use both
hands and hold onto both handle bar grips.
3. Fuel Tank/Cap — Remove this cap to add fuel. Tank
holds approximately 4.8 U.S. gallons (18.1 liters). DO
NOT over fill. Tighten cap until you hear "clicking".
4. Fuel Valve Lever — When placed in the ON position
fuel will flow. OFF position stops fuel flow. ALWAYS
place this lever in the ON position when starting the
engine. When machine is not in use, place this lever
in the OFF position.
5. Kill Switch — In the event of an emergency, press this
button to stop the engine.
6. Speed Control — Sets the power buggy's travel speed.
When fully depressed, the buggy will be at FULL speed.
When released, the buggy will STOP.
7. AWD/2WD Toggle Switch — Use when AWD is
needed for extended period of time. Toggle the switch
to AWD to engage the system.
8. Documentation Canister — Store and maintain
Operation, Parts, and Engine manuals in this container
at all times.
Figure 2. WBH16EAWD Power Buggy
Components
9. Travel Lever — When the travel lever is pushed
forward, the buggy will travel in the forward direction.
Placing the travel lever in the backward position will
cause the buggy to travel in the reverse direction.
Center position is neutral.
10. Parking Brake Lever — When this lever is activated
(pulled up), the parking brake will be set. To release
the brake, pull the lever downwards.
11. Hydraulic Tank/Cap — Remove this cap to add
hydraulic oil.Tank holds approximately 5.3 U.S. gallons
(20.4 liters). DO NOT over fill.
12. Brake Pedal — Press this pedal with the right foot to
stop the buggy.
13. Operator Platform — When the buggy is in use, the
operator shall ALWAYS stand on this platform while
holding onto the handle bar (steering).
14. Dump Pedal — Use this pedal to place the tub in the
dump position (vertical). Press pedal a second time to
return tub to the travel position (horizontal).
15. Muffler — Used to reduce noise and emissions.
NEVER touch the muffler while it is hot. Serious burns
can result.
16. Dump Control Lever — Use this lever forward to place
the tub in the dump position (vertical), move the lever
backward to return the tub to travel position (horizontal).
17. Forklift Pockets — Use these fork lift pockets to lift
the power buggy with a forklift. Remember to insert the
forks of the fork lift a minimum of 24 inches (610 mm.)
into power buggy's fork lift pockets.
18. Charcoal Canister — Charcoal activated system
that absorbs or traps fuel vapors. Basic component
of evaporative emissions control systems.
19. Battery — Always use gloves and eye protection when
handling the battery.
20. Traction Assist Button — Engaging the traction
assist system while in AWD mode provides enhanced
traction control.
21. Towing Hook — Use this hook to tow the buggy if it
gets stuck. This hook is NOT intended for towing the
buggy on public roads at high speeds.
NOTICE
The traction assist switch is not intended for extended
use as it may cause increased hydraulic temperature
and cause damage to the machine.
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WBH-16EAWD POWER BUGGY • OPERATION AND PARTS MANUAL — REV. #2 (09/12/19) — PAGE 17
BASIC ENGINE
Figure 3. Briggs & StrattonVanguard 18HP Engine
1. Air Filter — Prevents dirt and other debris from
entering the fuel system. Release the latches on
the sides of the air filter cover to gain access to filter
element.
2. Lifting Hook — Attach a rope or chain to this lifting
point to lift engine.
3. Oil Fill Cap — Remove cap to refill or replace oil with
recommended type as listed in Table 4. Make sure cap
is tightened securely. DO NOT over fill.
4. Oil Dipstick — Remove to check amount and condition
of oil in crankcase.
5. In-Line Fuel Filter — Filters fuel for contaminants.
Replace as recommended in the maintenance section
of this manual.
6. Fuel Pump — Draws fuel from the fuel tank into the
engine.
7. Spark Plugs — Provides spark to the ignition system.
Set spark plug gap to 0.70- 0.76 mm (0.028 - 0.030 in.)
Clean spark plug once a week.
NOTICE
Operating the engine without an air filter or with a
damaged or worn air filter will allow dirt to enter the
engine causing rapid engine wear.
8. Electric Starter — Starts engine when ignition key is
rotated to the ON position.
9. Oil Drain Plug — Remove to drain crankcase oil.
10. Engine — This machine uses an electric start Briggs
& Stratton 18HP Vanguard engine.
11. Recoil Starter (pull rope) — Manual-starting method.
Pull the starter grip until resistance is felt, then pull
briskly and smoothly.
12. Throttle Lever — Used to adjust engine RPM speed
(lever advanced forward SLOW, lever back toward
operator FAST).
13. Oil Filter — Prevents dirt and other debris from entering
the engine. Service the oil filter as recommended in the
maintenance section of this manual
14. Choke Lever — Used in the starting of a cold engine,
or in cold weather conditions. The choke enriches the
fuel mixture.
15. Ignition Switch/Keys — Insert the ignition key here
to start the engine. Turn the key clockwise to the ON
position then continue turning clockwise to the START
position and release. To stop the engine, turn the key
fully counterclockwise to the STOP position.
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PAGE 18 — WBH-16EAWD POWER BUGGY • OPERATION AND PARTS MANUAL — REV. #2 (09/12/19)
INSPECTION
BEFORE STARTING
1. Read safety information at the beginning of manual.
2. Clean the machine, removing dirt and dust, particularly
the engine cooling air inlet, carburetor and air cleaner.
3. Check the air filter for dirt and dust. If air filter is dirty,
replace air filter with a new one.
4. Check carburetor for external dirt and dust. Clean with
dry compressed air.
5. Check fastening nuts and bolts for tightness.
ENGINE OIL CHECK
1. To check the engine oil level, place the buggy on secure
level ground with the engine stopped.
2. Remove the dipstick from its holder (Figure 4) and
wipe it clean.
Figure 4. Engine Oil Dipstick Removal
3. Reinsert the dipstick back into its holder then remove.
Check the oil level shown on the dipstick.
4. If the oil level is low, remove the oil fill cap (Figure 4)
and fill the engine crankcase with lubricating oil through
the oil filler hole, but DO NOT overfill.
5. Make sure the buggy is level and verify that the oil level
is maintained between the two notches (Figure 5) as
shown on the dipstick. Reference Table 4 for proper
selection of engine oil.
Figure 5. Engine Oil Level
6. When checking the engine oil, be sure to check if the oil
is clean. If the oil is not clean, drain the oil by removing
the oil drain plug, and refill with the specified amount
of oil as outlined in the maintanence section of this
manual. Oil should be warm before draining.
FUEL CHECK
1. Remove the fuel cap (Figure 6) located on top of fuel
tank.
Figure 6. FuelTank
2. Visually inspect to see if fuel level is low. If fuel level is
low, replenish with unleaded fuel.
3. When refueling, be sure to use a strainer for filtration.
DO NOT top-off fuel. Wipe up any spilled fuel
immediately. Reinstall fuel cap.
Table 4. Oil Type
Season Temperature Oil Type
Summer 25°C or Higher SAE 10W-30
Spring/Fall 25°C~10°C SAE 10W-30/20
Winter 0°C or Lower SAE 10W-10
DANGER
Motor fuels are highly flammable and can
be dangerous if mishandled. DO NOT
smoke while refueling. DO NOT attempt
to refuel the buggy if the engine is hot or
running.
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WBH-16EAWD POWER BUGGY • OPERATION AND PARTS MANUAL — REV. #2 (09/12/19) — PAGE 19
BATTERY
This unit is of negative ground, DO NOT connect in reverse.
ALWAYS maintain battery fluid level between the specified
marks. Battery life will be shortened, if the fluid level are
not properly maintained. Add only distilled water when
replenishment is necessary.
DO NOT over fill. Check to see whether the battery cables
are loose. Poor contact may result in poor starting or
malfunctions.
ALWAYS keep the terminals firmly tightened. Coating the
terminals with an approved battery terminal treatment
compound. Replace battery with only recommended type
battery. The battery type used in this power buggy is BCI
Group U1.
The battery is sufficiently charged if the specific gravity
of the battery fluid is 1.28 (at 68° F). If the specific gravity
should fall to 1.245 or lower, it indicates that the battery is
dead and needs to be recharged or replaced.
Before charging the battery with an external electric source,
be sure to disconnect the battery cables.
Battery Cable Installation
ALWAYS be sure the battery cables (Figure 7) are properly
connected to the battery terminals as shown below.The red
cable is connected to the positive terminal of the battery,
and the black cable is connected to the negative terminal
of the battery.
Figure 7. Battery Connections
CAUTION
ALWAYS disconnect the negative terminal FIRST and
reconnect negative terminal LAST.
POSITIVE
NEGATIVE
INSPECTION
When connecting battery do the following:
1. NEVER connect the battery cables to the battery
terminals when the ignition is in the ON position (start).
2. Place a small amount of battery terminal treatment
compound around both battery terminals. This will
ensure a good connection and will help prevent
corrosion around the battery terminals.
TIRE PRESSURE CHECK
The wheels and tires of the power buggy are very important
in its effective operation.
1. Check the tires regularly to make certain the lugs nuts
are tight.
2. Make sure tires are inflated to manufacturer's
suggested tire pressure. DO NOT operate the buggy
with bad or worn tires.
PARKING BRAKE CHECK
Check the brakes as outlined in the maintenance section
of this manual.
LINKAGE CHECK
Check and make sure that all linkages within the buggy are
functioning correctly.
STEERING CHECK
1. Check and make sure that the power buggy's steering
turns freely and that there is no binding.
2. Make sure that the zerk fitting for the steering has
been lubricated.
CAUTION
Inadequate battery connections may cause poor
starting of the power buggy, and create other
malfunctions.
NOTICE
If the battery cable is connected incorrectly, electrical
damage to the power buggy will occur. Pay close attention
to the polarity of the battery when connecting the battery.
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