FMS BKS309.W.M User manual

Operating Manual BKS309.W.M
Digital Web Guide Controller with Integrated Functions for
Motorized Traverse
Document version 1.30 08/2018 NS
Firmware Version V2.43
Diese Bedienungsanleitung ist auch in Deutsch erhältlich.
Bitte kontaktieren Sie Ihren nächstgelegenen FMS Vertreter.
© by FMS Force Measuring Systems AG, CH-8154 Oberglatt – All rights reserved.

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Inhalt
1 TARGET GROUPS .................................................................................................................... 3
2 SAFETY INSTRUCTIONS .......................................................................................................... 3
2.1 DESCRIPTION CONDITIONS ............................................................................................................................... 3
2.2 LIST OF SAFETY INSTRUCTIONS .......................................................................................................................... 4
3 SYSTEM AND FUNCTIONAL DESCRIPTION ........................................................................... 5
4 INSTALLATION AND WIRING .................................................................................................. 6
4.1 INSTALLATION OF THE STEERING FRAME –FMS WEBMASTER ............................................................................. 6
4.2 INSTALLATION OF THE ACTUATOR –FMS WINDERGLIDE ..................................................................................... 7
4.3 INSTALLATION OF THE TRAVERSE ....................................................................................................................... 7
4.4 INSTALLATION OF THE SENSORS ......................................................................................................................... 8
4.5 INSTALLATION OF THE CONTROLLER ................................................................................................................... 8
4.6 CONNECTING TERMINAL ................................................................................................................................... 9
4.7 ELECTRICAL CONNECTION OF MATERIAL SENSORS .............................................................................................. 10
4.8 ELECTRICAL CONNECTION OF DIFFERENT FMS STEERING FRAMES AND ACTUATORSFEHLER! TEXTMARKE NICHT DEFINIERT.
5 OPERATION ........................................................................................................................... 12
5.1 OPERATING PANEL ........................................................................................................................................ 12
5.2 DISPLAY ....................................................................................................................................................... 12
5.3 MENU LEVELS ............................................................................................................................................... 13
5.4 INITIAL START-UP AND BASIC SETTINGS ............................................................................................................. 14
6 BASIC FUNCTIONS OF THE CONTROLLER ........................................................................... 16
6.1 AUTOMATIC MODE ......................................................................................................................................... 16
6.2 MANUAL MODE ............................................................................................................................................. 17
6.3 CHANGING AND STORING POSITIONS OF THE ACTUATOR ...................................................................................... 17
6.4 SELECTION OF THE GUIDING LOGICS .................................................................................................................. 18
7 BASIC FUNCTIONS OF THE MOTORIZED TRAVERSE IN MANUAL MODE ......................... 19
7.1 RETRACT THE SENSORS [RETRACT] .................................................................................................................. 19
7.2 AUTOMATICALLY DETECT THE WEB EDGE [DETECT] ............................................................................................. 19
7.3 APPROACHING THE HOME POSITION AS REFERENCE [REFRUN] ............................................................................ 19
7.4 SET AN ABSOLUTE ZERO POINT [SETZERPR] [SETZERPL] .................................................................................. 19
7.5 REPOSITIONING THE TRAVERSES MANUALLY ...................................................................................................... 21
8 OPERATING PARAMETERS .................................................................................................. 23
9 SYSTEM PARAMETERS ........................................................................................................ 32
10 TRAVERSE PARAMETERS AND FUNCTIONS ................................................................... 34
11 RESTORE DEFAULT SETTINGS ......................................................................................... 35
12 SETUP FOR CONNECTION TO A PC OR NETWORK ......................................................... 36
12.1 CONNECTION VIA WEB BROWSER ..................................................................................................................... 37
12.2 SETTING UP A PEER-TO-PEER CONNECTION WITH A PC ........................................................................................ 41
13 TROUBLE-SHOOTING ......................................................................................................... 44
14 DIMENSIONS ..................................................................................................................... 46
15 TECHNICAL DATA .............................................................................................................. 46
16 YOUR SETTINGS ................................................... FEHLER! TEXTMARKE NICHT DEFINIERT.

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1 Target Groups
This manual addresses mechanics who will install and connect the single
components and operators who will setup the machine and put it into operation.
The following skills are required as per target group.
Mechanics (installation, assembly)
Knowledge of electrical and measuring techniques, basic mechanical skills (drilling,
thread cutting, fastening technology, occupational health and safety.
Operator (configuration, start-up, operation)
Knowledge of the manufacturing processes and relevant parameters of the
machine, occupational health and safety, basic knowledge of network technology
(only required for optional LAN connection)
2 Safety Instructions
2.1 Description Conditions
a) Danger of health injury or loss of life
Danger
This symbol refers to high risk for persons to get health injury or loss life. It has to
be followed strictly.
b) Risk of damaging of machines
Caution
This symbol refers to information, that, if ignored, could cause heavy mechanical
damage. This warning has to be followed absolutely.
c) Note for proper function
Note
This symbol refers to an important information about proper use. If not followed,
malfunction can be the result.

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2.2 List of Safety Instructions
Some contacts on the pc board are supplied with a power of 230V!
Mortal danger! Disconnect the power supply before you open the housing!
Proper function of the FMS web guide is only guaranteed with the recommended
application of the components. In case of other arrangement, heavy malfunction
can be the result.
Local safety regulations and guidelines for the installation of electric equipment
have to be obeyed. They are not taken into consideration in this operating
manual. However, they have to be followed strictly.
Bad electrical grounding may cause electric shocks to persons, malfunction of the
total system or damage of the control unit! It is vital to ensure that proper
grounding is set.
The processor board is mounted directly behind the operation panel. Improper
handling of the electronic boards may cause damage to the fragile equipment!
Don’t use rough tools such as screwdrivers or pliers! Operators handling the
electronic boards must wear a well earthed bracelet in order to discharge static
electricity
Welding on the machine frame or components can cause defect on the electronic
components. Always disconnect the controller from the power supply before
welding.

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3 System and Functional Description
All instructions given in the manual are only valid for FMS components.
1 Steering frame or actuator 4 One or two sensors
2 Web and moving direction 5 Operating panel of controller
3 Motorized traverse
Illustration 1:Component arrangement
The illustration above shows a complete web guide control system with all required
components. The sensors detect the material position and transfer their measuring
results to the controller. The controller compares the actual measurement values
with the stored reference values. If the deviation reaches a certain threshold value,
the controller triggers the movement of the actuator.
A single sensor can be attached to a traverse. A maximum of two traverses can be
connected to the controller. By means of the electric drives of the traverses, the
sensor positon can be adjusted via the control panel.
The BKS309.W.M controller can be used in combination with steering frames of the
type webMASTER, with steering roller of the type webDIRECTOR and with actuators
of the type winderGLIDE.

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4 Installation and Wiring
Caution
Proper function of the controller is only guaranteed with the recommended
arrangement of the components. Other arrangements can cause heavy
malfunctions. Therefore, the installation instructions on the following pages must
strictly be followed.
4.1 Installation of the steering frame – FMS webMASTER
The mounting orientation of the steering frame (indicated by an arrow), must
correspond with the direction of the moving web. The lower frame part is mounted
with four M8 screws to the machine frame. The machine must be prepared to
accept the M8 mounting screws. The steering frame must be electrically grounded.
Connect the grounding bolt of the steering frame with a corresponding point of the
machine. Use appropriate grounding cable for this connection.
Definition of the sensor alignment and designation of orientation in this manual
The sensors need to be mounted on the discharge side of the steering frame. "Left"
and "right" always refers to the moving direction of the web.
1 Entry side 5 Sensor axis left
2 Exit side 6 Web edge left
3 Moving direction of the web 7 Web edge right
4 Sensor axis left 8 Sensor axis right
Illustration 2: Sensor alignment
Note
Make sure that the sensor(s) are connected properly to the electronic unit by

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means of the delivered cables. For left / right orientation please refer to Fig. 2. If
the connections are crossed over, malfunction can be the result.
Note
For optimum control results, the sensors have to be placed next to the exit roller of
the steering frame. If the sensors are placed far from the steering frame, control
dynamics will deteriorate.
4.2 Installation of the actuator – FMS winderGLIDE
To provide the optimum function of the actuator you should mount it in a horizontal
position. Attach the housing of the actuator to the machine frame. Bolt the moving
part (connection rod) to the winding roll.
Different connectors (fork head, yoke, etc.) are available from the FMS accessories
program.
Dimensions can be taken from the data sheet.
4.3 Installation of the traverse
The traverses have threaded mounting bores (M6) in their main body. You can use
these to bolt the traverse to the machine frame or the steering frame. A drag chain
and a safety guard for the sensor cable are part of the traverse.
If you have submitted the side of installation we have pre-installed all components
to suite the assembly on the correct side of the machine.
If you want to use the traverse on the other side you have to disassemble /
disconnect the following parts and re-install them on the correct side. The entire
hardware is prepared for the mirrored assembly of these parts.
1 M3 screws for guard 2 Guard
3 Drag chain with sensor cable 4 Fixation screw for drag chain
5 Screws for cable support 6 Sensor bracket
7 Screws for sensor (from bottom
side)
8 Sensor
Illustration 3: Motorized traverse
If you apply the motorized traverse on a winding / unwinding station, you have to
provide an appropriate fixation.
Dimensions can be taken from the data sheet of the motorized traverse.

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4.4 Installation of the sensors
The matching installation brackets for the sensors can be ordered from our
accessories program.
Dimensions of the sensors can be taken from the data sheet.
Please follow the instructions in the installation manual of the respective material
sensor.
The DLS2 sensor cannot be combined with this controller.
4.5 Installation of the controller
Make sure that the controller housing is installed in a safe and that the operator can
easily reach. Install the housing on a wall or to a suitable place that provides
enough stability.
You will find the dimensions of the housing on page 14.

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4.6 Connecting Terminal
The connections are located underneath a cover plate on the front side of the
controller. The plate can be lifted after removing the 4 screws.
Illustration 4: Access to the connection termal
Note
First connect the wires of the lower connection terminal (connection 1-15 and 41-
64)
Illustration 5: Connecting terminal BKS_309.ai

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Caution
Bad electrical grounding may cause electric shocks to persons, malfunction of the
total system or damage of the control unit! It is vital to ensure that proper
grounding is set.
4.7 Electrical connection of material sensors
4.8 Connecting FMS winderGLIDEs BKS.D.3, BKS.D.4 or a steering
frame FMS webMASTER BKS030
Illustration 6:Pin assignment of FMS winderGLIDEs BKS.D.3 and BKS.D.4 and
terminal blocks of controller. The illustration shows a BKS.D.3 or BKS.D.4. The
wiring of the BKS030 is similar. BKS309_BA_Manual.ai