FMS BKS309 Series User manual

Operating Manual BKS309
Digital Web Guide Controller
Document Version 2.60 07/2019 NS
Firmware Version V3.00
Diese Bedienungsanleitung ist auch in Deutsch erhältlich.
Bitte kontaktieren Sie Ihren nächstgelegenen FMS Vertreter.
© by FMS Force Measuring Systems AG, CH-8154 Oberglatt – Alle Rechte vorbehalten.

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1 Table of Contents
1 TABLE OF CONTENTS ............................................................................................................................. 2
2 SAFETY INSTRUCTIONS .......................................................................................................................... 3
2.1 Presentation of safety information ..................................................................................................... 3
2.1.1 Danger that could result in minor or moderate injuries .................................................................. 3
2.1.2 Note regarding proper function ...................................................................................................... 3
2.2 General safety information ................................................................................................................. 3
3 PRODUCT INFORMATION ........................................................................................................................ 4
3.1 Functional Description ........................................................................................................................ 4
3.2 Web guide controller .......................................................................................................................... 4
3.3 Order code and variations of the web guide controller BKS309 ........................................................ 5
3.4 Steering frames, steering rollers or actuators .................................................................................... 6
3.5 Material sensors ................................................................................................................................. 6
4 QUICK INSTALLATION GUIDE ................................................................................................................ 7
4.1 Configuration ...................................................................................................................................... 7
5 INSTALLATION AND WIRING .................................................................................................................. 8
5.1 Installation of a steering frame of the FMS-webMASTER series ....................................................... 8
5.1.1 Installation of the material sensor .................................................................................................. 8
5.1.2 Alignment of the material sensors ................................................................................................. 9
6 ELECTRICAL CONNECTION .................................................................................................................. 11
6.1 Web guide controller BKS309 .......................................................................................................... 11
6.2 Material sensors ............................................................................................................................... 12
6.3 Steering frame BKS020.EE and BKS015.EE with external web guide controller BKS309 ............. 12
6.4 Steering frame FMS-webMASTER BKS030 or actuators FMS-winderGLIDE BKS.D.3 or BKS.D.4
13
6.5 Actuator FMS-winderGLIDE BKS.D.7 .............................................................................................. 13
7 OPERATION AND CONFIGURATION .................................................................................................... 15
7.1 Automatic mode ............................................................................................................................... 17
7.2 Manual mode ................................................................................................................................... 17
7.3 Approaching and saving dedicated positions ................................................................................... 18
8 CONFIGURATION VIA OPERATING PANEL ......................................................................................... 19
8.1 Operating parameters ...................................................................................................................... 19
8.2 List of operating parameters ............................................................................................................ 19
8.3 Description of operating parameters ................................................................................................ 22
8.4 System parameters .......................................................................................................................... 30
8.5 List of System parameters ............................................................................................................... 30
8.6 Description of system parameters ................................................................................................... 31
8.7 Reset to factory settings ................................................................................................................... 34
9 CONFIGURATION VIA WEB BROWSER ............................................................................................... 35
9.1 Peer-to-Peer connection .................................................................................................................. 39
10 DIMENSIONS ........................................................................................................................................... 42
11 TECHNICAL DATA .................................................................................................................................. 45
12 TROUBLE SHOOTING ............................................................................................................................ 46

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2 Safety instructions
All safety related regulations, local codes and instructions that appear in the manual or
on equipment must be observed to ensure personal safety and to prevent damage to
the equipment connected to it. If equipment is used in a manner not specified by the
manufacturer, the protection provided by the equipment may be impaired.
Do not stress the equipment over the specification limits neither during assembly nor
operation. To do so can be potentially harmful to persons or equipment in the event of a
fault to the equipment.
2.1 Presentation of safety information
The following safety symbols appear in this manual.
2.1.1 Danger that could result in minor or moderate injuries
Danger, warning, caution
Failure to follow wiring instructions in this manual may result in
equipment damage or personal injury.
2.1.2 Note regarding proper function
Note
Note regarding roper operation
Simplification of operation
Ensuring function
2.2 General safety information
The Force Measuring Rollers may not be stressed over the
specification limits neither during assembly nor operation. The
unit’s overload protection value may not be exceeded.
The attachment points for the Force Measuring Rollers on the
machine frame must be properly designed. The bearings need to be
appropriately mounted.
For proper installation and operation, follow the electrical wiring
diagram and instructions in this manual.

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3 Product information
3.1 Functional Description
The sensors measure the position of the web edge and send this information as an
analogue signal to the electronic control unit. In our case a BKS309 web guide
controller.
The control compares the position feedback signal with the reference. If the difference
of these two values is higher than the stored dead band value, the steering frame will be
adjusted.
Figure 1: typical arrangement BKS309_BA_manual.ai
Description
Position Description
1 Steering frame, steering roller, actuator
2 Web, entry side
3 Material sensor(s)
5 Web guide controller
Table 1: designation web guide controller
3.2 Web guide controller
The micro-processor based electronic control unit handles all calculations and
communications. Three buttons and a five-key panel serves as the man-machine
interface. Parameter setting can be performed via the operating panel or via a web
browser. All parameters are stored in a none-volatile memory.

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3.3 Order code and variations of the web guide controller BKS309
Figure 2: order code BKS309_BA_manual.ai
Description
Housing types description
BKS309.W Wall mount, for field installation
BKS309.R DIN
-
rail mount, for cabinet installation
BKS309.S Panel mount, integrated in front panel
Other Options description
.EIP EtherNet/IP interface
(see operating manual BKS309.EIP)
.M To control one or two motorized traverses
(see operating manual BKS309.W.M)
.MS To control Chase
-
and
-
Follow applications
(see operating manual BKS309.W.MS)
.DC To control actuators with DC motor, FMS
-
winderGLIDE BKS.D.7
.ACV Power supply 110 bis 240VAC
Table 2: overview variations

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Variations
BKS309.W BKS309.R BKS309.S For web guide solutions
Standard X X X
BKS015.EE, BKS020, BKS030,
BKS042, BKS.D.3, BKS.D.4
.ACV X X X
BKS020, BKS030, BKS042,
BKS.D.3, BKS.D.4
.EIP X X X
BKS020, BKS030, BKS042,
BKS.D.3, BKS.D.4
.M X
BKS020, BKS030, BKS042,
BKS.D.3, BKS.D.4
.MS X X
BKS020, BKS030, BKS042,
BKS.D.3, BKS.D.4
.DC X X
BKS020, BKS030, BKS042,
BKS.D.3, BKS.D.4, BKS.D.7
Table 3: BKS309 variations and options
3.4 Steering frames, steering rollers or actuators
Steering frames of the FMS-webMASTER series consist of a fixed lower and a moveable
upper frame that supports the rollers. The upper frame is activated by a motor. The
rollers are manufactured and balanced according to customer specification. End
positions are controlled. A location rail for easy sensor attachment is integrated to the
steering frames.
The web guide controller BKS309 can be used for rewind und unwind stations in
combination with actuators of the FMS-winderGLIDE series.
The combination with steering rollers of the FMS-webDIRECTOR series is also possible.
3.5 Material sensors
Optical sensors, ultrasonic sensors and a digital line sensor are available from FMS.
Adjustment is done automatically.
These sensors provide a signal of 0 to 10VDC. With them, edge, center and line guiding
applications can be covered.
Retrofit a digital line sensor
If you retrofit a sensor to an existing controller you have to restart
the controller after the installation of the sensor. This will allow the
controller to detect sensor correctly.

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4 Quick Installation Guide
The set-up of the BKS309 web guide controller and corresponding web guide is limited
to only mounting the devices on the machine frame, wiring and powering up system.
4.1 Configuration
- Read the operating manual of your web guide or actuator system.
- Check your system requirements such as:
o Desired guiding form (edge, centre or line guiding)
o Unit system (metric, imperial)
o Relay or digital input requirements of your set-up
- Draw the wiring diagram for your configuration
- Mount and adjust your material sensor(s) to the steering frame (see p. 8ff)
- Mount the steering frame or actuator to the machine
- Wire the sensor(s) to the electronic unit (see p. 12ff)
- Wire the steering frame to the electronic unit (see p. 11ff)
- Mount the electronic unit on a place where it can be easily reached by the operator
- Install 24VDC (18 to 30VDC)
- If required, determine special parameters (see p. 19ff)

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5 Installation and wiring
5.1 Installation of a steering frame of the FMS-webMASTER series
The mounting orientation of the steering frame (indicated by an arrow), must
correspond with the direction of the moving web. The lower frame is mounted with four
M8 screws to the machine frame. The machine must be prepared to accept the M8
mounting screws.
The steering frame must be grounded. Connect the ground wire to the machine ground.
5.1.1 Installation of the material sensor
The material sensors will be mounted with brackets to the rail of the steering frame or to
the sensor arrangement of the unwind/rewind stand (see installation instruction of the
material sensors).
The installation side "left" and "right" of the material sensor is defined by the direction of
the moving web.
Figure 3: direction of the moving web BKS309_BA_manual.ai

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Description
Position Description
1 Web entry side
2 Web exit side
3 Direction of the moving web
4 Material sensor, sensor axis
5 Material sensor, sensor axis left
6 Web edge left
7 Web edge right
8 Material sensor, sensor axis right
9 Integrated web guide controller BKS309.S (optional)
Table 4: description
Material sensors have to installed on the web exit side
Installation on the entry side of the web will not work of proper
functionality.
Material sensors as close to roller as possible
For optimum control results, the material sensors have to be placed
next to the exit roller of the steering frame.
5.1.2 Alignment of the material sensors
Figure 4: alignment of the material sensors BKS309_BA_manual.ai

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Description
Position Description
1 Web edge
2 Sensor axis
3 Deviation of web edge from sensor axis
4 Detection range of material sensor
5 Center mark of the detection range
Figure 5: Material sensors
- Loosen the clamp
- Align sensor axis to the web edge
- Slide the sensor in the new position.
- The sensor will be positioned properly if the web edge goes through the sensor axis
- Tighten the clamp