Follett Horizon HCD1000RVS User manual

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www.follettice.com
Horizon™Icemaker Installation Instructions
for Vision™Satellite-ll™Applications
208264
208264
StockModule Identification Plate
StockModule Identification Plate
ServiceNo.
ServiceNo.
ModuleNo.
ModuleNo.
Product
Product
REFRIGERANT
REFRIGERANT
MODEL
MODEL
MOTORCOMPRESSORTHERMALLYPROTECTED
MOTORCOMPRESSORTHERMALLYPROTECTED
EastonPennsylvania
EastonPennsylvania
FULLLOADAMPS
FULLLOADAMPS
MAX.BRANCHCIRCUITFUSESIZE
MAX.BRANCHCIRCUITFUSESIZE
MIN.BRANCHCIRCUITAMPACITY
MIN.BRANCHCIRCUITAMPACITY
DESIGNPRESSUREHIGHSIDE
DESIGNPRESSUREHIGHSIDE
AMPS
AMPS
AMPS
AMPS
VOLTS
VOLTS
CORPORATION
CORPORATION
SERIALNO
SERIALNO
PHASE
PHASE
SINGLE
SINGLE
CHARGE
CHARGE
LOWSIDE
LOWSIDE
PARTNO
PARTNO
PSIG
PSIG
THEUSA
THEUSA
MADEIN
MADEIN
OZ
OZ
R
C
R
HZ
HZ
UL
L
NSF
NSF
U
HCD1000RVS, HCD1400RVS, HCD1000NVS, HCD1400NVS,
(See model number congurator on page 2 for details.)
00159988R03
801 Church Lane • Easton, PA 18040, USA
Toll free [phone] • [phone]
www.follettice.com
remote condensing

2remote condensing VISION • SATELLITE-FILL
Horizon Series Icemaker Model Number Configurations
A Air-cooled, self-contained
W Water-cooled, self-contained
R Air-cooled, remote condensing unit
N Air-cooled, no condensing unit for
connection to parallel rack system
A V SC 1400HC
HC Horizon
Chewblet
HM Horizon
MINI
Chewblet
C 208-230/60/1
(self-contained only)
D Low side 115/60/1
Condensing unit
208-230/60/1
(remote condensing only)
E 230/50/1
(self-contained only)
Icemaker Voltage Series Condenser
V Vision™
H Harmony™
B Ice storage
bin
J Drop-in
M Ice Manager†
diverter valve
system
1000 up to
1036 lbs
(471kg)
1400 up to
1450 lbs
(658kg)
S Satellite-fill™
T Top-mount
Application Configuration
† Ice Manager Diverter Valve Systems can be used to fill any two of these bins or dispensers with a single ice machine.

3
VISION • SATELLITE-FILL remote condensing
Front cover
8
Internal connection
7
Ice transport tube
5
External connection
6
Louvered docking assembly
4
Dispenser preparation
3
Site preparation
2
Unpack
1
Read and complete the following 8 installation steps

4remote condensing VISION • SATELLITE-FILL
Carefully unpack and inspect the contents of your Follett icemaker. 1
Unpack
1/2"
1/2"
➊➋
➌➍
➎➏
Unpack icemaker
1. 1

5
VISION • SATELLITE-FILL remote condensing
HCC1000R/N
HCC1400R/N
➎
➍5/8"∅ (15,8mm)
3/8" ∅ (9,5mm)
NEMA
5-15
➋
➊
➋
1/4"
1'
➌
Prepare the installation site. 2
Site preparation
2.1
Provide drainage, water supply and electrical power to within 6 feet (2m) of
icemaker in accordance with local and national codes. Outdoor installation of
low side is not recommended and will void warranty.
Electrical ➊
• HCC1000(R/N)VS 120/60/1-6 amps
• HCC1400(R/N)VS 120/60/1-6 amps
Potable water supply ➋
• 10-70 psi (69-483kpa)
• 45-90 F (7-32 C)
• Follett recommends the use of an in-line water filtration system (item# 00130286)
Drain ➌
• The drain line from the icemaker must have at least 1/4" per foot pitch (6,4mm/0,3m)
Refrigeration lines ➍
• 5/8" (15,8mm) diameter suction (insulated) ➍
• 3/8" (9,5mm) liquid ➎
Installation site requirements
2.1

6remote condensing VISION • SATELLITE-FILL
Prepare the dispenser. 3
Dispenser preparation
Ground
24"
(610 mm)
➎
➏
➍
➌
➌
➋
➊
➏
• Mount the electrical box to the side of the Vision dispenser ➊to establish a ground
connection.
Note: If a 4 x 4 box is mounted to a non-grounded surface, connect ground wire at an
appropriate ground.
• Connect the bin signal plug on the electrical box to the bin signal cord on the bin ➋
• Insert 24" (609,6mm) of the long bin signal cable ➌into the hole in the back of the louvered
docking station ➍and secure in place with strain relief provided.
• After sliding the icemaker module into the louvered docking station, disconnect the shuttle
plug ➎from the icemaker control box.
• Complete normal installation procedure for the icemaker using the installation manual that
shipped with the icemaker.
• Connect the bin signal plug ➏into the icemaker control box.
2.1 Bin Signal Installation
3.1

7
VISION • SATELLITE-FILL remote condensing
➊
➊
1" (25,4mm)
Stub Typ
3" (76mm)
1-3/4" (44,5mm)
5/8˝ ∅
low pressure
line
3" (76mm)
3/8˝ ∅
high pressure
line
➋
Install the louvered docking assembly.
Louvered docking assembly 4
• Mount louvered docking assembly ➊
• “Rough-in” the refrigerant piping ➋
2.1 Louvered docking assembly
4.1
• Mount louvered docking assembly to wall
bracket accessory
• Mount louvered docking assembly to
machine stand accessory
Wall bracket accessory Machine stand accessory

8remote condensing VISION • SATELLITE-FILL
CROSSBRACE
21" min.
(534mm
24.5" min.
(623mm)
No Lip
➋
Top View
Access panel/
door on counter
1.75" (45mm) min.
➊
➌
DOCKING STATION
• Position and screw louvered docking assembly to the bottom of counter inside of access
panel/door min. of 1.75" (45mm) from the front edge of the cross brace ➊
• The mounting surface for the louvered docking assembly must be solid.
Do not mount directly onto runners or channels.
• There must be no lip or edge that would hinder the icemaker from sliding in or out of the
louvered docking station ➋
• Icemaker must be installed facing forward as shown for service accessibility ➌
Undercounter installation requirements Horizon 1000 & 1400 series
4.1

9
VISION • SATELLITE-FILL remote condensing
Transport tube
Install the ice transport tube. 5
Dispenser ice transport tube installation
5.1
• Push one end of ice transport tube(s) through hole(s) provided in side of dispenser
• Route tube into ice tube bracket inside dispenser and engage bracket tabs in holes located
in end of ice transport tube(s) ➊
• Verify bin thermostat capillary tube is mounted correctly ➋
Front View
VU155
Ice tube retainer bracket
Front View
VU300
thermostat thermostat
thermostat
ice tube
retaining
bracket
ice tube
retaining
bracket
ice tube ice tube
tabs in ice tube
retainer bracket
engage holes in ice
tube and hold tube
in place
tabs in ice tube
retainer bracket
engage holes in ice
tube and hold tube
in place
1" (25mm)
ice tube
retaining
bracket
ice tube
ice tube
➋
➊
➋
➊
➋
➊

10 remote condensing VISION • SATELLITE-FILL
1/4"
1'
➍
➏
➐
➎
➊
➋
➌
Hot Water
160 F (71 C)
Ice transport tube tips
• Insulate entire length of ice transport tube ➊
• Secure ice transport tube ➋as needed to prevent dips and traps from forming.
For long tube runs see guide on page 15.
• Pitch ice transport tube at least 1/4" per foot (6,4mm/.3m) ➌
• Ice transport tube must drain towards icemaker
Ice transport tube to Icemaker
• Be sure tube ends are square ➍
• Heat end of transport tube in cup of 160 F (71 C) hot water to soften and spread with pliers
➎before making connection to ease assembly
• Push ice transport tube onto icemaker nipple ➏
• Install hose clamp ➐
Ice transport tube installation.
5.2

11
VISION • SATELLITE-FILL remote condensing
Connect utilities to louvered docking assembly. 6
External connections
➋
➊
• Remove access panel if necessary.
• Install drain line ➊.
The rigid drain line from the icemaker
must have at least 1/4" per foot pitch
(6,4mm/0,3m).
• Install icemaker potable water supply ➋
• Replace access panel
Water and drain
6.1
➊
• Braze supplied expandable refrigerant
lines in place ➊
Refrigerant
6.2

12 remote condensing VISION • SATELLITE-FILL
Connect louvered docking assembly to icemaker. 7
Internal connections
➊
• Rotate and braze refrigerant lines ➊
Refrigeration lines
7. 3
➊
➋
• Slide icemaker into louvered docking
assembly ➊
• Insert ice transport tube all the way into
coupling and tighten nut firmly ➋
Ice transport tube installation
7. 1
➊
➋
➊
➋
• Insert potable water line into valve ➊
• Push drain line over hose barb on
back of evaporator mount ➋
Water and drain lines
7. 2
• Remove twist tie
• Carefully pass plug thru opening and
plug into wall outlet
Power cord
7. 4

13
VISION • SATELLITE-FILL remote condensing
• Position plate into opening and secure
with supplied screw
Power cord
7. 5

14 remote condensing VISION • SATELLITE-FILL
Front cover
Install front cover to icemaker. 8
• Complete installation of condensing unit
or connection to rack system.
Install condensing unit
8.1
➋➊
• Slide icemaker cover over machine
ensuring that tabs on back of cover
slip under louvers on back of louvered
docking assembly ➊
• Insert and tighten two screws through
cover and into louvered docking
assembly ➋
Install icemaker front cover
8.2
NOTICE
Icemaker MUST be sanitized prior to operation!
Consult Operation and Service Manual provided with icemaker for sanitizing instructions.

15
VISION • SATELLITE-FILL remote condensing
➊
➋1/4"
1'
max. 2 ft (.6m)
• Pitch ice transport tube to allow melt water to drain towards icemaker ➊
• Secure insulated ice transport tube at least every 2 ft (.6m) to prevent dips or traps ➋
Long tube run recommendations

00159988R03
01/11
801 Church Lane • Easton, PA 18040, USA
Toll free [phone] • [phone]
www.follettice.com