Follett Horizon Chewblet 1810 Series User manual

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www.follettice.com
Horizon Elite™Ice Machine Models with RIDE™Technology
Installation Instructions for Cornelius PR150
HCD/HMD/HCF/HMF1810RPS, HCD/HMD/HCF/HMF2110RPS,
HCD/HCF1810NPS, HMD2110NPS
(See model number congurator on page 2 for details.)
01157882R01
801 Church Lane • Easton, PA 18040, USA
Toll free [phone] • [phone]
www.follettice.com
remote condensing

2remote condensing Cornelius • RIDE Technology
CAUTION!
• This appliance should be connected by a qualied person in accordance with applicable codes.
• If the supply cord is damaged, it must be replaced by the manufacturer, its service agent or similarly qualied
persons in order to avoid a hazard.
• Connect to potable water supply only.
• This appliance can be used by children aged 8 years and above and persons with reduced physical, sensory,
or mental capabilities, or lack of experience and knowledge if they have been given supervision or instruction
concerning use of the appliance in a safe way and understand the hazards involved. Children should be
supervised to ensure that they do not play with the appliance.
• This appliance is intended to be used for household and similar applications such as staff kitchen areas
in shops, offices and other working environments; farm houses and by clients in hotels, motels and
other residential type environments; bed and breakfast type environments; catering and similar non-retail
applications.
• WARNING! To avoid a hazard due to instability of the appliance, it must be xed in accordance with the
instructions.
ConfigurationApplication
S RIDE™
(RIDE remote
ice delivery
equipment)
T Top-mount
425 up to
425 lbs
(193 kg)
710 up to
675 lbs
(306 kg)
1010 up to
1061 lbs
(482 kg)
1410 up to
1466 lbs
(665 kg)
1810 up to
1790 lbs
(812 kg)
2110 up to
2039 lbs
(925 kg)
V Vision™
H Harmony™
B Ice storage bin
J Drop-in
M Ice Manager
diverter valve
system
P Cornelius Profile
PR150
CondenserSeriesVoltageIcemaker
C 208-230/60/1 (icemaking head)
Self-contained only.
D 115/60/1 (icemaking head)
Self-contained and remote. If remote
unit, high side is 208-230/60/1.
E 230/50/1 (icemaking head)
Self-contained only.
F 115/60/1 (icemaking head)
Remote only. High side is
208-230/60/3.
MC Maestro™
Chewblet®
(425 Series)
HC Horizon
Chewblet
(710, 1010,
1410, 1810,
2110 Series)
HM Horizon
Micro Chewblet
HC 1810D SVA
A Air-cooled, self-contained
W Water-cooled, self-contained
R Air-cooled, remote condensing unit
N Air-cooled, no condensing unit for
connection to parallel rack system
Chewblet®Ice Machine Model Number Configurations

3
Cornelius • RIDE Technology remote condensing
Front cover
8
Internal connection
7
Ice transport tube
5
External connection
6
Louvered docking assembly
4
Dispenser preparation
3
Site preparation
2
Unpack
1
Read and complete the following 8 installation steps

4remote condensing Cornelius • RIDE Technology
Carefully unpack and inspect the contents of your Follett ice machine. 1
Unpack
7/16"
7/16"
➊➋➌
➍➎
➏➐
DO NOT TILT ICE MACHINE
TO ACCESS BOLTS!
COMPRESSOR DAMAGE
WILL RESULT
Unpack ice machine
1. 1

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Cornelius • RIDE Technology remote condensing
➋
➊
NEMA
5-15
➌
1/4" per foot
(6,4 mm per 0,3 m)
7/8" ∅ (22,4mm)
➎3/8" ∅ (9,5mm)
➍
2 ft. x 1" OD
silicone tubing
and ttings
provided
Prepare the installation site. 2
Site preparation
2.1
Provide drainage, water supply and electrical power to within 6 feet (2m) of ice
machine in accordance with local and national codes. Outdoor installation of
low side is not recommended and will void warranty.
Electrical ➊
• 120/60/1-5 amps
Potable water supply ➋ (3/8” push-in internal connection, 3/8” OD tubing required)
• 10-70 psi (69-483kpa)
• 45-90 F (7-32 C)
• Follett recommends the use of an in-line water ltration system (item# 00130286)
• This equipment is to be installed with adequate backow protection to comply with applicable
federal, state, and local codes
Drain ➌ (3/4” Barb)
• Minimum 8” radius on silicone drain line. Drain line from the ice machine must have at least
1/4" per foot pitch (6,4mm/0,3m).
Refrigeration lines ➍
• 7/8" ∅ (22,4 mm) diameter suction line (insulated) ➍
• 3/8" ∅ (9,5 mm) liquid line ➎
Installation site requirements
2.1

6remote condensing Cornelius • RIDE Technology
➊
➋
➊
➋
Prepare the dispenser. 3
Dispenser preparation
➊
➋
➋➊
• Remove retaining clips ➊and deector nuts
➋
3.3
• Remove ice entry cover plate ➊
• Remove bin thermostat capillary tube from
bracket ➋
3.1
• Coil capillary tube and secure away from bin
ll opening ➊
3.2
• Remove capillary tube bracket ➊and
deector (Fig. 4.2) from inside ice storage
hopper ➋
3.4

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Cornelius • RIDE Technology remote condensing
➊
➊
➋
• Thoroughly clean outer wall of dispenser in
area indicated ➊
• Peel backing from adhesive and mount bin
thermostat box to dispenser wall ➋
Note: Once adhesive on thermostat box
contacts dispenser cabinet it can not
be re-positioned.
3.7
➊
➋
• Insert end of ice transport tube (with retaining
holes) through hole in center of cover plate
assembly ➊
• Secure ice transport tube (holes) to retaining
tabs on bracket ➋
3.6
➊
➋
➌
• Mount cover plate/transport tube assembly
on outside of dispenser using screws, at
washers ➊, lock washers ➋and nuts
provided ❸
3.5
• Insert bin thermostat capillary tube through
hole in gasket as indicated ➊
3.8

8remote condensing Cornelius • RIDE Technology
➊
➊
➋
• Route thermostat capillary tube through
mounting bracket grommets as shown ➊
3.9
• Insulate entire length of ice transport tube
➊ and route to icemaker in accordance with
directions in Horizon installation instructions
• Route bin signal wire to icemaker ➋
3.10
Prior to installing the louvered docking
assembly, ensure that the drain tting is
oriented (right or left) correctly for your
installation. An optional straight drain tting
is also supplied. You may need to remove
the back panel of the docking assembly in
order to re-orient or change the drain tting.
Replace back panel prior to mounting the
docking assembly.
BEFORE PROCEEDING

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Cornelius • RIDE Technology remote condensing
Machine stand accessory
Wall bracket accessory
Install the louvered docking assembly.
Louvered docking assembly 4
• Mount louvered docking assembly ➊
• “Rough-in” the refrigerant piping ➋
2.1 Louvered docking assembly
4.1
• Mount louvered docking assembly to wall
bracket accessory
• Mount louvered docking assembly to
machine stand accessory
➊
➊
3/8˝ ∅
high pressure
line
7/8" ∅ low pressure line
2" (50,8 mm)
Stub Typ
1.81" (46 mm)
3.75" (95.3 mm)
2" (50,8 mm)
➋

10 remote condensing Cornelius • RIDE Technology
DOCKING STATION
• Prior to installing the louvered docking assembly, ensure that the drain tting is oriented (right
or left) correctly for your installation. An optional straight drain tting is also supplied. You may
need to remove the back panel of the docking assembly in order to re-orient or change the
drain tting. Replace back panel prior to mounting the docking assembly.
• Position and screw louvered docking assembly to the bottom of counter inside of access panel/
door min. of 3.25" (83 mm) from the front edge of the cross brace ➊
• The mounting surface for the louvered docking assembly must be solid.
Do not mount directly onto runners or channels.
• There must be no lip or edge that would hinder the ice machine from sliding in or out of the
louvered docking station ➋
• Ice machine must be installed facing forward as shown for service accessibility ➌
Undercounter installation requirements
4.2
No Lip
➋
➌
24" min.
(61 mm
23.5" min.
(59.7 mm)
Access panel/
door on counter
3.25" (83 mm) min.
➊
CROSSBRACE
Top View

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Cornelius • RIDE Technology remote condensing
➎
1/4"
1'
➊
➋
➌
➍
➏
➐
Hot Water
160 F (71 C)
Ice transport tube
Install the ice transport tube. 5
Ice transport tube tips
• Insulate entire length of ice transport tube ➊
• Secure ice transport tube ➋as needed to prevent dips and traps from forming.
For long tube runs see guide on page 14.
• Pitch ice transport tube at least 1/4" per foot (6,4mm/.3m) ➌
• Ice transport tube must drain towards ice machine
Ice transport tube to Ice machine
• Be sure tube ends are square ➍
• Heat end of transport tube in cup of 160 F (71 C) hot water to soften and spread with pliers ➎
before making connection to ease assembly
• Push ice transport tube onto ice machine nipple ➏
• Install hose clamp ➐
Ice transport tube installation from dispenser to ice machine
5.1

12 remote condensing Cornelius • RIDE Technology
• Mount the electrical box to the side of the Vision dispenser ➊to establish a ground connection.
Note: If a 4 x 4 box is mounted to a non-grounded surface, connect ground wire at an
appropriate ground.
• Connect the bin signal cord to the plug on the electrical box. ➋
• Insert 16" (61 cm) of the long bin signal cable ➌into the hole in the back of the louvered
docking station ➍and secure in place with strain relief provided.
• After sliding the ice machine module into the louvered docking station, disconnect one wire from
shuttle switch and replace with wire from adapter plug. ➎
• Connect wire removed from shuttle switch to male connector on adapter plug wire. ➏
• Complete normal installation procedure for the ice machine using the installation manual that
shipped with the ice machine.
• Connect adapter plug into bin signal plug. ➐
2.1 Bin Signal Installation
6.1
Bin signal
Install the bin signal. 6
➎
➏
➐
Ground
➌
➋
➊
24"
(610 mm)
➌

13
Cornelius • RIDE Technology remote condensing
Connect utilities to louvered docking assembly. 7
External connections
Refrigerant
7. 2
➊
• Braze supplied quick-connect lines onto
stub-ins ➊.
3/4" barb x 3/4" FPT
1" Stand pipe/Drain
2 ft. x 1" OD
silicone tubing
Minimum 8"
radius
➍
3/4" MPT x 1" slip
➎
➌
➋
➊
➏
• Rough-in ice machine potable water
supply ➊.
3/8" push-in connection will be made at
shut-off valve inside machine
• Remove access panel if necessary ➋.
• Connect the silicone tubing to the ice
machine 3/4" drain barb ➌.
• Assemble the 3/4" barb x 3/4" FPT to the
3/4" MPT x 1" slip. Connect the other end
of the silicone tubing to the 3/4" barb ➍.
• Connect the 1" slip tting to the 1" stand
pipe/drain ➎.
Note: Minimum 8" radius on silicone
drain line. Drain line from the ice machine
must have at least 1/4" per foot pitch
(6,4mm/0,3m).
• Apply Petrol-gel to barbed drain tting ➏
• Replace access panel.
Water and drain
7. 1

14 remote condensing Cornelius • RIDE Technology
Connect louvered docking assembly to ice machine. 8
Internal connections
Refrigeration lines
8.3
• Slide ice machine into louvered docking
assembly ensuring that drain tube is fully
seated on barbed drain tting ➊
• Insert ice transport tube all the way into
coupling and tighten nut rmly ➋
Ice transport tube installation
8.1
• Insert potable water line into valve ➊
Water line
8.2
• Remove twist tie
• Carefully pass cord thru opening and plug
into wall outlet
Power cord
8.4
➊
• Evacuate line set.
• Connect self-sealing liquid and suction
line ttings ➊
➊
➋
➊

15
Cornelius • RIDE Technology remote condensing
• Position plate into opening and secure
with supplied screw
Power cord
8.5
CLEANER FULL DRAIN CLOG HIGH PRES HIGH AMPS
SERVICE MAINT/CLEAN LOW WATER TIME DELAY SLEEP CYCLE MAKING ICE LOW BIN POWER ON
CLEAN
TDS
HIGH
LOW
• Set the TDS switch on the electrical box:
HIGH: for extended service life
LOW: for low-scale water
TDS switch
8.6

16 remote condensing Cornelius • RIDE Technology
Front cover
Install front cover to ice machine. 9
Install condensing unit
9.1
➋➊
• Slide ice machine cover over machine
ensuring that tabs on back of cover
slip under louvers on back of louvered
docking assembly ➊
• Insert and tighten two screws through
cover and into louvered docking assembly
➋
Install ice machine front cover
9.2
NOTICE
Ice machine MUST be sanitized prior to operation!
Consult Operation and Service Manual provided with ice machine for sanitizing instructions.
• Complete installation of condensing unit
or connection to rack system.
• Required rack system capacity at 0 F
(-18C) evaporator (EPR supplied by
installer).
1810N: 15,700 Btu/hr (3956 kcal/hr)
2110N: 18,200 Btu/hr (4586 kcal/hr)

17
Cornelius • RIDE Technology remote condensing
➊
➋1/4"
1'
max. 2 ft (.6m)
• Pitch ice transport tube to allow melt water to drain towards ice machine ➊
• Secure insulated ice transport tube at least every 2 ft (.6m) to prevent dips or traps ➋
Long tube run recommendations

18 remote condensing Cornelius • RIDE Technology

19
Cornelius • RIDE Technology remote condensing

01157882R01
© Follet LLC 1/18
801 Church Lane • Easton, PA 18040, USA
Toll free [phone] • [phone]
www.follettice.com
Horizon, Horizon Elite, Maestro, Harmony, Ice Manager, SafeCLEAN, Sani-Sponge and Vision are trademarks of Follett LLC.
Chewblet, RIDE and Follett are registered trademarks of Follett LLC, registered in the US.