FORMTEK LION MACHINERY CLEATBENDER 1836 Manual

CLEATBENDER
FOR ALL 1836 MODELS
OPERATION & MAINTENANCE MANUAL
Manual# LM1836
October 2006

© Copyright by Lion Machinery
All Rights Reserved
The information in this document has been reviewed and is believed to be completely accurate. However, no
responsibility is assumed for inaccuracies. Furthermore, LION MACHINERY reserves the right to make
changes to any products herein, at any time, to improve reliability, function, or design. LION MACHINERY
does not assume any liabilities arising out of the application or any use of any product described herein,
neither does it convey any license under its patent rights nor the rights of others.
TRADEMARK NOTICES
Lion Machinery is a registered trademark. All other brand and product names are trademarks or registered
trademarks of their respective companies.

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TABLE OF CONTENTS
TABLE OF CONTENTS
ASSEMBLY DRAWINGS (Back of Manual) Section/Page
1. A MESSAGE FROM LION MACHINERY .................................................................................1-1
2. LOCKOUT GUIDE.....................................................................................................................2-1
3. SAFETY SUMMARY.................................................................................................................3-1
A. INTRODUCTION ............................................................................................................................... 3-1
B. PROMOTING SAFETY ..................................................................................................................... 3-1
C. SAFETY PROGRAM......................................................................................................................... 3-1
D. REFERENCE SOURCES.................................................................................................................. 3-2
E. WARNING LABELS.......................................................................................................................... 3-2
F. WARNING MESSAGES IN THIS MANUAL..................................................................................... 3-3
G. SAFETY FIRST ................................................................................................................................. 3-3
H. HAZARD REMINDER ....................................................................................................................... 3-4
4. SAFETY INSTRUCTIONS FOR ALL MODELS........................................................................4-1
5. SYSTEM OVERVIEW................................................................................................................5-1
A. DESCRIPTION .................................................................................................................................. 5-1
(1) Installation....................................................................................................................5-1
(2) Sequence of Operations: (Model 1836-0)....................................................................5-1
(3) Sequence of Operations: (Models 1836-1-3/1836-2-3/1836-3-3)................................5-2
B. TEST BEND PROCEDURES............................................................................................................ 5-2
(1) Test Bend Procedure (Model 1836-0)..........................................................................5-2
(2) Test Bend Procedure (Model 1836-2-3) ......................................................................5-3
(3) Test Bend Procedure (Model 1836-3-3) ......................................................................5-3
C. CAM ADJUSTMENT PROCEDURES .............................................................................................. 5-4
(1) Cam Adjustment Procedure: (Model 1836-0) ..............................................................5-4
(2) Cam Adjustment Procedure: (All 1836-X-3 Models)....................................................5-5
D. TABLE SPEED ADJUSTMENT PROCEDURES: (ALL 1836 MODELS)........................................ 5-6
E. TABLE HEIGHT ADJUSTMENT: (ALL 1836 MODELS) ................................................................. 5-7
(1) Table Height Adjustment Procedure............................................................................5-7
F. TABLE POSITION ADJUSTMENT: (ALL 1836 MODELS).............................................................. 5-8
G. BENDING BAR SPEED ADJUSTMENT: (ALL 1836 MODELS)................................................... 5-10
(1) Speed Adjustment......................................................................................................5-11
H. HOLD DOWN BAR ADJUSTMENT: (ALL 1836 MODELS) .......................................................... 5-12
(1) Adjustment Procedure ...............................................................................................5-12

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I. GIB ADJUSTMENT: (ALL 1836 MODELS) ....................................................................................5-13
J. BACK GAUGE ADJUSTMENT: (MODELS 1836-1- 3 & 1836-2-3)................................................5-14
(1) Back Gauge Adjustment (1836-1-3): .........................................................................5-14
(2) Back Gauge Adjustment (1836-2-3): .........................................................................5-14
K. BACK GAUGE ADJUSTMENT: (MODEL 1836-3-3)......................................................................5-15
(1) Adjust 1st Back Gauge Position:.................................................................................5-15
(2) Adjust 2nd Back Gauge Position:................................................................................5-15
(3) Adjust 3rd Back Gauge Position:................................................................................5-15
L. CLEARING JAMS: (ALL 1836 MODELS).......................................................................................5-16
M. BEND CHART..................................................................................................................................5-17
6. MAINTENANCE INSTRUCTIONS: (ALL 1836 MODELS)........................................................6-1
LIST OF FIGURES
Figure 5-1 1836-0 Cam Locations.........................................................................................5-4
Figure 5-2 1836-X-3 Cam Locations.....................................................................................5-5
Figure 5-3 Table Speed Valve...............................................................................................5-6
Figure 5-4 Bending Bar Speed Valve Components ..............................................................5-7
Figure 5-5 Table Height Adjustment......................................................................................5-8
Figure 5-6 Table Position Adjustment...................................................................................5-9
Figure 5-7 Table Position....................................................................................................5-10
Figure 5-8 Bending Bar Speed Valve..................................................................................5-11
Figure 5-9 Bending Bar Speed Valve Components ............................................................5-11
Figure 5-10 Hold Down Bar Adjustment..............................................................................5-12
Figure 5-11 Hold Down Bar Adjustment Components ........................................................5-13
Figure 5-12 Gib Adjustment ................................................................................................5-14
Figure 5-13 Back Gauge Adjustment & Switch Panel.........................................................5-14
Figure 5-14 Back Gauge Adjustment 1836-3-3...................................................................5-15
Figure 5-15 Adjusting 3rd Back Gauge Position...................................................................5-16
Figure 6-1 Air Filter/Regulator/Lubricator..............................................................................6-1
Figure 6-2 Lubrication Points ................................................................................................6-2

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1. A MESSAGE FROM LION MACHINERY
Thank you for purchasing the LION 1836 (closed end) Cleatbender. The LION 1836
Cleatbender is manufactured with the highest quality material and workmanship.
•This machine has a capacity of 18 gauge mild steel and lighter. It cannot accept heavier
material.
•The warranty on this machine is 30 days.
•Any parts found to be defective within 2 years of purchase from LION will be replaced.
•We will ship in stock warranty parts within 2 business days of receipt of order via Fed Ex
ground at no charge.
•For replacement parts, call us or contact the machinery dealer from whom you purchased
the machine.
•All purchase orders must be in writing (warranty and non-warranty parts).
•PLEASE CAREFULLY READ THIS INSTRUCTION MANUAL. IT IS WRITTEN FOR
OWNERS, OPERATORS AND MAINTENANCE PERSONNEL.
•THIS MACHINE HAS A FIXED BACK GAUGE. NO ADJUSTMENTS SHOULD BE
REQUIRED WHEN IT ARRIVES. ANY ADJUSTMENTS-EVEN THOUGH OUTLINED IN
THIS MANUAL MUST BE DISCUSSED WITH THE MANUFACTURER.
•PLEASE CALL BEFORE ATTEMPTING TO ADJUST THE MACHINE IN ANY WAY.
PARTS AND LABOR WARRANTIES WILL BE NULL AND VOID IF WORK IS
COMPLETED WITHOUT MANUFACTURER ASSISTANCE BY PHONE. THIS IS A
SIMPLE MACHINE, ALMOST TOO SIMPLE. PLEASE CALL 314-373-7686 OR FAX AT
314-373-7687.
•MAINTAIN YOUR MACHINE! KEEP THE MACHINE OUT OF AREAS WHERE
SHAVINGS, GRINDING DUST, INSULATION, ETC. MAY GET INTO THE MACHINE OR
WIPE DOWN THE MACHINE REGULARLY WITH A DRY RAG. READ THE
MAINTENANCE INSTRUCTIONS ENCLOSED, SPECIFICALLY FOR THE FILTER
REGULATOR UNIT AS IS SUPPLIED BY THE FILTER REGULATOR MANUFACTURER.
•LION Cleatbenders are shipped, and should be stored if necessary, enclosed in shrink
wrap (covered) and in crates made of wood, with lifting and shipping instructions clearly
stenciled on the outside. Should the machine arrive without a crate, contact the trucking
company immediately to file a claim.
•WHEN THE TIME COMES, REPAIR AND REBUILD SERVICES ARE AVAILABLE BY
CONTACTING DAVE KRIVANEK AT IOWA REBUILDERS (A CERTIFIED LION REPAIR
COMPANY, AT 319-364-9181. NEVER SEND YOUR MACHINE WITHOUT APPROVAL
AND SCHEDULING THROUGH IOWA REBUILDERS. FREIGHT TO AND FROM IOWA
REBUILDERS IS TO BE PAID THE CUSTOMER. PAYMENT MUST BE MADE IN FULL
FOR WORK COMPLETED PRIOR TO RETURN SHIPPING.
•ALL WARRANTY WORK WILL STILL BE HANDLED BY LION MACHINERY.

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2. LOCKOUT GUIDE
The protection of life and limb through responsible actions and adequate safeguards are the
responsibility of all individuals in a workplace environment, or any environment where action or
miss-action could possibly endanger the safety and wellbeing of others.
All maintenance, repair and adjustment procedures performed on this equipment shall comply
with existing established Lockout requirements. At a minimum, these requirements must
include the use of a keyed padlock or similar device utilized to physically and securely remove
and isolate any power source from the equipment, preventing accidental reapplication while
personnel may be in exposed circumstances, subject to possible injury or death.
These requirements must also include the tagging of the lockout device to notify all individuals
working in the area, or anyone who could for whatever reason be in a position to possibly
remove or otherwise defeat the purpose of the lockout device, as to its installation, why, and
the individual responsible for its application.
Power sources include electrical, pneumatic, hydraulic, or any other hazardous energy source.
This procedure shall be used to ensure that the machine is stopped and isolated from all
potentially hazardous energy sources and that these energy sources are locked out before
employees perform any servicing or maintenance when the unexpected energization, start-up
of the machine, or the release of stored energy could cause injury.
FOR THIS UNIT (where applicable)
•Hydraulic power sources are provided with a lockable valve to block hydraulic pressure
from the system. Where applicable, this valve shall be placed in the off position and
locked in place.
•Electrical power sources are provided either with a male plug for connection to the
electrical source, or are hardwired to the source distribution panel. When a plug is
provided, the plug shall be disconnected from the source power and secured within a
covering and tagged appropriately.
When hardwired to the source distribution panel, the panel shall have a manual
disconnect which is lockable in the off position, or in the event of a circuit breaker, the
panel will have a lockable door which will deny access to unauthorized personnel.
•Pneumatic power is applied to the machine through a quick disconnect fitting. This quick
disconnect fitting shall be disconnected from the pneumatic power source and secured
within a covering and tagged appropriately.

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3. SAFETY SUMMARY
A. INTRODUCTION
Safety is everyone’s business. Whether you are an equipment operator, a maintenance
person, a supervisor, or business owner, you are directly responsible for the day-to-day safe
operation of your LION Machinery equipment. It is your responsibility to maintain and operate
this equipment in strict compliance with all applicable laws, safety regulations, and the
manufacturer’s recommended procedures.
B. PROMOTING SAFETY
Institute a company safety program. The formation of an organized safety program is
strongly recommended. This safety program should include the formation of a safety
committee to review and update company safety policies on a regular basis. Establish a firm
policy on safety regulations in the work place. Publish these objectives, spelling out each
employee’s responsibilities. Make certain that each employee knows what is expected of
them.
C. SAFETY PROGRAM
The following steps are suggestions that a company developing, or expanding, a
comprehensive safety program should consider:
1. LION Machinery carefully designed safeguards into their products in order to minimize
hazards. However, the manner in which equipment is incorporated into a manufacturing
process may inadvertently create a hazard or otherwise defeat built-in safeguards.
Closely examine the operation of your company’s processing equipment. Take notice of
potential hazards. Install guards or take other appropriate action to eliminate hazard
risks.
2. Make certain equipment operators and maintenance personnel are properly trained.
3. Setup a program of daily, weekly, and monthly machinery inspection. Make a check list.
Keep a historical record of all maintenance work, repairs, and adjustments.
4. Frequently evaluate safety guards and devices during actual production runs. Correct
any unsafe practice or situation immediately.
5. Provide personal protective equipment, such as safety glasses with side shields, safety
helmets, tongs, gloves, hand pads, spats, and protective sleeves, as required to suit the
operation.
6. Organize a company safety committee. Schedule periodic meetings on a regular basis to
review and update all safety policies.
7. Establish a firm policy on safety regulations in the work place. Publish these objectives,
spelling out each employees responsibilities. Make certain that each employee knows
what is expected of them.
8. Investigate all accidents and close calls. Take immediate action to prevent a recurrence
of the incident. Keep records of the investigation and the corrective measures taken.
9. Post a list of names, addresses, and phone numbers of physicians and others who are to
be called in emergency situations.

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D. REFERENCE SOURCES
Questions concerning specific hazards or safeguarding of equipment may be addressed to the
equipment manufacturer. For additional information, refer to the sources listed here:
American National Standards Institute (ANSI)
ANSI B11.18, ”Machinery and Machine Systems for the Processing of Coiled Strip, Sheet
and Plate - Safety Requirements for Construction, Care and Use.” ANSI B11.4, “Shears:
Safety Requirements for Construction, Care and Use.” ANSI B11.14, ”Coil-Slitting
Machines/Systems Safety Requirements for Construction, Care and Use.” ANSI B11.18,
”Machinery and Machine Systems for the Processing of Coiled Strip, Sheet and Plate -
Safety Requirements for Construction, Care and Use.”
National Fire Protection Association (NFPA)
NFPA 79, “Electrical Standards for Industrial Machinery.”
European Union
“Directives on Safety of Machinery” and “CE Marking”
E. WARNING LABELS
Warning and safety related informational labels were placed on the Lion Machinery
equipment at strategic points. It is important that these labels not be removed, covered,
hidden, or defaced. The purpose of these labels is to alert personnel to potential personal
injury hazards or other direct or indirect safety concerns.
•DANGER indicates an imminently hazardous situation which, if not
avoided, will result in death or serious injury.
•WARNING indicates a potentially hazardous situation which, if not
avoided, could result in minor or serious injury.
•CAUTION indicates a potentially hazardous situation which, if not
avoided, may result in minor or moderate injury.
•NOTICE indicates a company policy that relates directly or indirectly
to the safety of personnel or protection of property.

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It is important that the meaning of a safety sign be clearly understood by those who may come in
contact with the hazard. To increase the understanding of a safety sign’s components, the ANSI
Z535 committee encourages safety sign manufacturers and owners of facilities to publish and exhibit
the following (above) information on safety posters, safety bulletins or the like. Doing so will assist in
the objective of achieving a national uniform system for the recognition of potential personal injury
hazards and accident prevention.” - ANSI Z535.2, Annex A1
F. WARNING MESSAGES IN THIS MANUAL
Throughout this manual various DANGER, WARNING, CAUTION, and safety related
NOTICE appear. The intent is to alert operator and maintenance personnel to potential
hazards. In addition, important operation and maintenance details are emphasized with the
NOTE heading.
G. SAFETY FIRST
The equipment in this line was designed and manufactured for a specific task. DO NOT use
the equipment for any other function or to process material that is beyond the equipment’s
design specifications. Modifications or additions to this equipment line should not be made
without first consulting Lion Machinery. Replacement and maintenance parts should be equal
to original equipment. Use of other parts may result in unsafe operating conditions. If there is
a question as to the suitability of a part, Lion Machinery should be consulted.
In general, every piece of equipment must be treated as dangerous. While operating or
maintaining this equipment, each person must be aware of their own safety as well as the
safety of all others around the line.
Metal Strips
The metal strip may have sharp or ragged edges. The strip is under tension and is
subject to abrupt tension changes. This can result in strip breakage with the ends
flying without warning. Stay clear of the strip whenever possible. When it is
necessary to approach or handle the strip, use extreme caution. Use protective
devices such as tongs, gloves, eye protection, and wrist guards as required for
safety. The strip presents many pinch hazards with the machinery. Stay clear of
these. Never step on or over strip in the line.
Machinery
Never reach into any piece of machinery which is operating or which is capable of
operation. Loose clothing or jewelry should be kept clear of machinery at all times.
When working on one piece of equipment, be aware of hazards of surrounding
equipment. Any item inserted into a machine may be thrown or may cause a
dangerous malfunction or breakage.
Safe Guards
No equipment should be operated unless the safe guards or devices supplied with
the product are securely in place and properly adjusted.
LION has conducted hazard evaluation and risk analysis studies for their products. Safe guards
installed on the equipment are there for a reason. BEFORE EQUIPMENT IS PLACED INTO SERVICE,
ALL SAFE GUARDS OR DEVICES MUST BE IN PLACE AND PROPERLY ADJUSTED.

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Maintenance
Before performing any maintenance on a piece of equipment, insure that all power is
locked off in accordance with your company’s lockout/tagout policy. Be sure that all
movable members (such as rolls, arms, tables, etc.) are securely blocked from
inadvertent motion which might be hazardous. Treat all electrical lines as being live
and all piping as being under high pressure. Insure that all items are properly
reassembled before placing them into operation. Before equipment is returned to
service, ALL safe guards or devices MUST BE in place and properly adjusted.
NOTICE
Before doing any WELDING ON EQUIPMENT, the following precautions must
be taken to insure against damage:
1) All power is removed from system.
2) The weld ground is connected to the closest possible location on the unit
where the welding is being performed.
3) All encoders, sense eyes, and controls should be electronically
disconnected if at all possible to avoid possible damage.
Traffic Around Equipment
Care should be taken at all times in moving around the equipment, whether on foot or
in a vehicle. Changes in floor elevation, machine bases and debris around the
equipment are trip hazards. Take care that personnel are not trapped between
vehicles and equipment.
Do not attempt to walk or climb on any machine while in operation. Failure to observe this
warning may result in death or serious injury.
H. HAZARD REMINDER
Use the following HAZARD REMINDER sheet to reinforce awareness of the hazards
associated with HVAC related equipment. This reminder can be a useful supplement to your
company’s safety program. LION suggests the following steps:
1. SHOW each individual the HAZARD REMINDER sheet and explain each category of
hazard.
2. POINT OUT EXAMPLES of each type of hazard on the actual equipment the individual
operates or works around.
3. EXPLAIN HOW TO AVOID HAZARDS in the individuals work environment.
4. GIVE a copy of the HAZARD REMINDER sheet to each individual.
Safety is everyone’s business!

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THINK SAFETY FIRST
NIP POINT
WHEN ONE OBJECT ROTATES NEAR ANOTHER, IT CAN PULL YOU
IN and CRUSH YOU
PINCH POINT
WHEN ONE OBJECT MOVES CLOSER TO ANOTHER, IT CAN CUT or PINCH
YOU.
MOVING EQUIPMENT and COILS
CAN KNOCK YOU OFF BALANCE or CRUSH YOU
STRIP EDGES and ENDS
CAN CUT or STRIKE YOU.
ELECTRICAL and FLUID SYSTEMS
CAN SHOCK and BURN YOU and CAN EXPLODE.
CLIMBING ON MACHINES
CAN MAKE YOU FALL - MAYBE INTO ONE OF THE HAZARDS ABOVE.

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4. Safety Instructions for all models
This machine should only be operated with all guards in place! Review your machine to
understand the location of all guards listed below.
1 Finger Guard
2 Top Cover
3 Back Panel (Behind Unit)
4 Foot Pedal Guard
5 Machine Table Top
WARNING:
NEVER ATTEMPT TO PLACE YOUR HANDS OR FINGERS UNDER THE FINGER GUARD!
Keep finger guard at its lowest position, as close to the table as possible to allow ONLY
material under it!
WARNING:
DO NOT REMOVE ANY GUARDS WHEN MACHINE IS OPERATING.DO NOT REMOVE ANY GUARD WHEN AIR IS
SUPPLIED TO THE MACHINE.IF GUARDS HAVE BEEN REMOVED FOR MAINTENANCE, BEFORE
TESTING AND/OR OPERATING THE MACHINE RETURN GUARDS TO THEIR PROPER
POSITION.
When performing any maintenance or adjustment of the machine observe the following
precautions:
1. Remove the air supply line to the machine.
2. Depress foot pedal several times to release air pressure in the table and bend cylinders.
3. Depress small valves on the front of the machine until no airflow is heard.
4. Be sure all guards are properly in place before reconnecting the airline.
5. Loose objects and tools should not be rested anywhere on the machine. These items may
enter the bending area and cause damage for which LION is NOT responsible.

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SYSTEM OVERVIEW
5. SYSTEM OVERVIEW
A. DESCRIPTION
The LION 1836 Cleatbenders offers an economical way of producing a variety of seams,
locks, cleats and bends. The four models available offer a wide range of back gauge
positions, along with a variety of bend angles.
These machines are easy to setup and minimal maintenance is required. The maximum
capacity of the 1836 series is 18 gauge mild steel, with a bend length of 3 to 36 inches. The
bend width range is 7/16 inches to 1 inch.
(1) Installation
When your LION 1836 Cleatbender arrives from the factory, ensure the following tasks
are completed before attempting to use the machine. In addition, ensure ALL operators
have read and understand this manual.
1. Remove the machine from the crate.
2. After moving it to the location where it is to be used, check to ensure the machine is
sitting solid and level on the floor.
3. If the machine rocks, place shims under the machine feet until the machine is solid
and level.
4. Install anchors to the floor to keep the machine from “walking” during use.
5. Run a 1/2 inch air main to the machine and connect it to the filter, oiler and pressure
regulator assembly on the front panel of the machine.
6. Fill the oiler with pneumatic tool oil. (Available at most hardware stores)
7. Turn on the air supply and using the pressure regulator on the front panel, set the air
pressure to 90psi.
8. Cycle the machine by depressing the foot pedal momentarily. Adjust oil flow using the
knob on top of the lubricator to give one drop of oil every ten machine cycles.
Once the machine is properly secured to the floor and air supply is established you are
ready to begin the test bend procedure. This procedure will ensure your LION
Cleatbender is ready for operation.
(2) Sequence of Operations: (Model 1836-0)
1. Insert metal until it contacts the back gage fingers.
2. Momentarily depress foot pedal to start the bending cycle.
3. Table bar slides forward and contacts limit valve under table.
4. Limit valve starts bending bar in motion.
5. Bending bar swings down around fixed back gage fingers.
6. As bending progresses the #1 cam on the right side of the machine depresses the
limit valve.

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7. Limit valve causes table bar to retract.
8. Bending continues until angle cam depresses front limit valve.
9. Limit valve reverses bending bar motion.
10. Bending bar returns to upright position.
11. Formed part is removed from the machine.
(3) Sequence of Operations: (Models 1836-1-3/1836-2-3/1836-3-3)
1. Insert metal until it contacts the back gauge fingers.
2. Momentarily depress foot pedal to start the bending cycle.
3. Table bar slides forward and contacts limit valve under table.
4. Limit valve starts bending bar in motion.
5. Bending bar swings down.
6. As bending progresses the #1 cam on the right side of the machine depresses the
limit valve.
7. Limit valve causes table bar to retract.
8. Bending continues until #2, #3 or #4 cam (depending on alternate bend angle
selected) contacts limit valve.
9. Limit valve reverses bending bar motion.
10. Bending bar returns to upright position.
11. Gauge swings up to start position.
12. Formed part is removed from the machine.
B. TEST BEND PROCEDURES
To ensure your machine is forming the desired seams, locks, cleats and bends, you need to
complete the following test bend procedures for your specific model.
(1) Test Bend Procedure (Model 1836-0)
1. Place a piece of metal from 3 to 36 inches wide (depending on your model’s bend
length) on the table and slide it into the machine until it contacts the rear gage fingers.
2. Depress the foot pedal momentarily to start the bend cycle.
The table bar beneath the table should slide forward and lock the work in place. Bending
will begin when the table bar is in the full forward position. At the end of the bending cycle
the bending bar will return to the upright position and the piece can be removed from the
machine.
3. Check the drive cleat edge you have made for width, tightness, and angle of bend.
If everything looks good you may use the machine without making any adjustments.
If adjustments are necessary see the appropriate section on adjustments in this manual
before making any changes.

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(2) Test Bend Procedure (Model 1836-2-3)
1. Place a piece of metal from 3 to 36 inches wide on the table and slide it into the
machine until it contacts the rear gage.
2. Depress the foot pedal and immediately remove your foot from the pedal.
The table bar beneath the table should slide forward and lock the work in place. Bending
will begin when the table bar is in the full forward position. At the end of the bending cycle
the bending bar will return to the upright position and the piece can be removed from the
machine.
3. Check the drive cleat edge you have made for width, tightness, and angle of bend.
NOTE:
The Model 1836-x-2 bends a drive cleat edge or an alternate bend in the same way the
1836-1-3 operates.
The operator may pre-set the back gauge for a second width of bend. See the
instructions on setting the back gauge.
The second bend width is selected by moving the toggle switch on the switch panel to the
up position. If the handle is down the bend will be 7/16 to 1/2 inch wide. If the handle is up
the bend will be something greater than the forward setting. Most shops set the second
width at 3/4 or 1 inch. The operator can then bend a 1/2-inch hem or 1/2 inch angle bend
and by moving the back gauge shift lever can also make a 1 inch wide hem or angle bend.
(3) Test Bend Procedure (Model 1836-3-3)
1. Place a piece of metal from 3 to 36 inches wide on the table and slide it into the
machine until it contacts the rear gage.
2. Depress the foot pedal and immediately remove your foot from the pedal.
The table bar beneath the table should slide forward and lock the work in place. Bending
will begin when the table bar is in the full forward position. At the end of the bending cycle
the bending bar will return to the upright position and the piece can be removed from the
machine.
3. Check the drive cleat edge you have made for width, tightness, and angle of bend.
4. The 2nd bend width is selected by moving the toggle switch on the switch panel to
the up position. If the handle is down the bend will be 7/16 to 1/2 inch wide. If the handle
is up the bend will be something greater than the forward setting. Most shops set the
second width at 3/4 or 1 inch. The operator can then bend a 1/2-inch hem or 1/2 inch
angle bend and by moving the back gauge shift lever can also make a 1 inch wide hem or
angle bend.
5. The 3rd bend width is selected by moving both toggle switches to the “on” or “up”
position.
If this is your first time adjusting the machine or you have not adjusted the machine in
some time, PLEASE CALL US at [phone] for assistance. The person actually
doing the adjustments should call, message relay for adjustments has not been effective
in the past. We must talk to the person doing the adjustments!

1836 Cleatbender
WARRANTY NOTE:
If adjustments are made that are not listed above and/or instructed by the factory, the
machine warranty may be null and void. Call for assistance!
C. CAM ADJUSTMENT PROCEDURES
Each model of Cleatbender utilizes anywhere from two to three cams which are used to
control the table bar during the bending cycle and when the bar returns to it’s “home” position
after the bend.
(1) Cam Adjustment Procedure: (Model 1836-0)
The control cams for Model 1836-0 are mounted inside the door on the right side of the
machine. The #1 cam (Item A) controls the point at which the table bar is pulled back
during the bending cycle. The table bar should pull back just before the bending bar
would pinch the metal and table and lock up the machine.
Figure 5-1 1836-0 Cam Locations
(a) Adjusting Cam #1
a. If the bending bar seems to catch the table bar and delays the motion of the table
bar; lower #1 cam (Item A).
b. If the table bar pulls back too quickly during the bending cycle, incomplete bends
will be made.
c. If the bends do not finish, raise #1 cam (Item A) up slightly from the factory set
position.