freightliner EconicSD Manual
1
Freightliner EconicSD
Technical information for
Truck Equipment Manufacturers
Preliminary, confidential document
for informational purposes only.
2
Table of Contents
1 Vehicles................................................................................................................................................. 5
1.2 Model designation of the Freightliner EconicSD........................................................................... 6
1.3 Turning circles ............................................................................................................................. 11
2 Contacts.............................................................................................................................................. 12
3 Option Codes ...................................................................................................................................... 13
4 Chassis guideline ................................................................................................................................ 36
4.1 Guideline system ......................................................................................................................... 36
4.2 Origin ........................................................................................................................................... 36
5 Chassis weights................................................................................................................................... 37
5.1 Load distribution/minimum axle loads ....................................................................................... 40
5.2 Minimum front axle load............................................................................................................. 40
5.3 Minimum rear axle load .............................................................................................................. 40
5.4 Weights and axle loads................................................................................................................ 41
5.4.1 Weight code ......................................................................................................................................42
6 Chassis frame and dimensions ........................................................................................................... 43
6.1 Attachment above roof ............................................................................................................... 43
6.2 Cab, integral carrier, body length................................................................................................ 44
6.3 Vehicle identification number ..................................................................................................... 46
6.4 Cab............................................................................................................................................... 47
6.4.1 Seats 47
6.5 Packaging..................................................................................................................................... 48
6.6 Chassis frame............................................................................................................................... 50
6.6.1 Chassis frame material and dimensions ............................................................................................50
6.6.2 Height of chassis...............................................................................................................................51
6.6.3 Cross members on chassis frame......................................................................................................52
6.6.4 Retrofitting cross members ...............................................................................................................52
6.6.5 Position of reinforcements ................................................................................................................53
6.6.6 Suspension Type ...............................................................................................................................54
6.7 Bores on the longitudinal frame member ................................................................................... 54
6.8 Threaded connections on the chassis frame............................................................................... 55
6.8.1 General..............................................................................................................................................55
6.8.2 Flange head bolts ..............................................................................................................................55
6.8.3 Used bolts and nuts & tightening torque............................................................................................57
6.9 Riveted joints on the chassis frame............................................................................................. 60
6.10 Modifications to the frame overhang ....................................................................................... 61
6.10.1 End cross member ..........................................................................................................................64
6.11 Reinforcements ......................................................................................................................... 65
7 Body Mounting ................................................................................................................................... 66
7.1 Assembly frame material ............................................................................................................ 66
7.2 Assembly frame section dimensions ........................................................................................... 66
3
7.3 Assembly frame design................................................................................................................ 66
7.4 Assembly frame attachment ....................................................................................................... 68
7.4.1 General..............................................................................................................................................68
7.4.2 Fastening by means of shackles –code 605-120 ..............................................................................68
7.5 Frame parts ................................................................................................................................. 75
7.6 Stabilizer bars/Stability Control Assist, code 49B-004/high load ................................................ 79
7.6.1 Stability Control Assist - Code 49B-004.............................................................................................80
7.7 Brake and compressed-air system .............................................................................................. 81
7.7.1 General..............................................................................................................................................81
7.8 Frequent-stop brake –code 883-032 ......................................................................................... 81
7.9 Repair and modification of compressed-air lines ........................................................................ 82
7.9.1 Connection parts ....................................................................................................................84
7.10 Compressed air tap ................................................................................................................... 85
7.9.1 Compressed air tap in the frame .......................................................................................................85
7.9.2 Connection of additional auxiliary consumers....................................................................................85
7.9.3 Maximum permissible air consumption .............................................................................................88
7.11 Compressed air tap in the cab................................................................................................... 89
8 Electrical System................................................................................................................................. 91
8.1 Working on the electrical system................................................................................................ 91
8.1.1 Vehicle ground........................................................................................................................92
8.1.2 Batteries............................................................................................................................................92
8.1.3 Lines, connectors and control units...................................................................................................95
8.2 Power tap for auxiliary consumers.............................................................................................. 96
8.2.1 Alternator charging current ...............................................................................................................98
8.2.3 Power tap inside the cabin ................................................................................................................98
8.2.4 Power tap outside the cabin ..............................................................................................................98
8.2.5 Power distributor...............................................................................................................................99
8.3 Electrical interfaces ................................................................................................................... 102
8.3.1 Installation of control units, relays and fuses in the electrical compartment....................................102
8.3.2 Interface in electrical compartment of cab............................................................................103
8.3.3 Code 293-078 –Emergency off switch for Truck Equipment Manufacturer, in dash support ...........107
8.3.4 Installation of additional electrical cables........................................................................................108
8.4 Code 33U-012 - Prewire package for refuse RP 170a interface .............................................. 121
8.5 Installing lighting ....................................................................................................................... 126
8.5.1 Rear lamps............................................................................................................................127
8.5.2 Lighting check .................................................................................................................................128
8.5.3 Installation of rotating beacons .......................................................................................................129
8.6 Radio slots ................................................................................................................................. 130
8.7 Mux control unit network ......................................................................................................... 133
8.7.1 Constellation in the vehicle...................................................................................................133
8.8 Instrument cluster ..................................................................................................................... 134
8.9 –Modular switch panel............................................................................................................. 136
8.9.1 General information on the modular switch panel ...........................................................................136
8.9.2 Available MSF switches with symbol ...............................................................................................141
8.9.3 Available MSF basic switches without symbol .................................................................................144
8.10 Switch-off of active brake assist and lane departure warning system in case of residential
front loader ..................................................................................................................................... 147
4
8.10.1 Detroit Assurance Lane Departure Warning System –LDWS (73B-012) ........................................147
8.10.2 Detroit Assurance Collision Warning and Active Brake Assist - ABA (736-126)..............................147
8.10.3 Deactivating / PSM –Functions....................................................................................................147
8.11 Support systems ...................................................................................................................... 154
8.11.1 Telligent Lane Assistant and Active Brake Assist...................................................................154
8.11.2 Blind spot camera system (TKS) –code S1S .................................................................................156
8.11.3 Cornering Assist System ...............................................................................................................160
8.12 PSM (Parameterizable special module) ................................................................................. 166
8.12.1 General .........................................................................................................................................166
8.12.2 Econic basic parameter data set ...................................................................................................166
8.12.3 Typical applications in the vehicle .................................................................................................166
8.12.4 Technical data ...............................................................................................................................168
9 Allison Transmission ......................................................................................................................... 175
9.1 Allison Transmission and PTO ................................................................................................... 175
9.2 Transmission-driven power take-offs........................................................................................ 176
9.3 Allison - Transmission-driven (live) power take-offs................................................................. 177
9.4 Working speed range ................................................................................................................ 182
9.5. EconicSD ................................................................................................................................... 182
9.5.1 Bracket in the frame code 605-122, for remote mounting of hydraulic pumps ................................183
9.6 Maintenance and repair ............................................................................................................ 186
10 Engine ............................................................................................................................................. 187
10.1 Diesel engine...................................................................................................................... 187
10.1.1 Engine brake .................................................................................................................................187
10.1.2 Engine characteristics ...................................................................................................................187
10.1.3 Engine blockheater –code 138-056..............................................................................................189
10.2 Engine-side power tak-offs...................................................................................................... 190
10.2.1 General .........................................................................................................................................190
10.3 Rear engine power take-off..................................................................................................... 191
10.3.1 Working rpm range for engine power take-offs .....................................................................193
10.3.2 Position of engine-side power take-offs.........................................................................................194
10.3.3 Engine power take-off with directly flange-mounted pump –code 361-015 ..................................195
10.3.4 Permissible bending moment at power take-off –code 361-015...................................................196
10.3.5 Engine power take-off with propeller shaft flange –code 361-014................................................198
10.3.6 Propeller shaft...............................................................................................................................199
10.3.7 Rigid versus elastic drive ...............................................................................................................199
10.3.8 Vibration damper/ Elastic coupling (included in code 361-014)....................................................201
10.4 Front engine power take-off ................................................................................................... 202
11 3D Data ........................................................................................................................................... 203
11.1 Requirements for receiving 3D data ....................................................................................... 203
12 List of abbreviations ....................................................................................................................... 204
5
1 Vehicles
Freightliner EconicSD, rearloader chassis, high roof, wb. 192”
Freightliner EconicSD, frontloader chassis, low roof, wb. 204”
6
1.2 Model designation of the Freightliner EconicSD
Both model designations are available with high and low cab.
Wheelbase
Axle
configuration
192 in
(4875 mm)
204 in
(5175 mm)
6x4
956.264
956.265
7
EconicSD frontloader chassis
8
9
EconicSD rearloader chassis
10
11
1.3 Turning circles
Axle configuration
Wheelbase
Turning circle
6x4
192 in
(4875 mm)
66.6 ft + 1.6 ft
(20.3 m + 0.5 m)
6x4
204 in
(5175 mm)
69.8 ft + 1.6 ft
(21.3 m + 0.5 m)
12
2 Contacts
Project and Product Management
Contact person
Fabian Wey
Daimler Trucks North America
Freightliner Custom Chassis Corporation
E-mail:
Sales Support
Contact person
Mark Faro
Daimler Trucks North America
E-mail:
13
3 Option Codes
EconicSD high roof chassis (rearloader application)
EconicSD High Roof
Data Code
Description
High
Cab
Must
Have
Included With
X
001-009
ECONIC_SD HIGH CAB CABOVER
CHASSIS
STD
X
002-004
SET BACK AXLE - TRUCK
STD
X
003-001
LH PRIMARY STEERING
LOCATION
STD
X
004-220
2020 MODEL YEAR SPECIFIED
STD
X
016-1DH
RH OUTBOARD MID-CHASSIS
MOUNTED HORIZONTAL
AFTERTREATMENT SYSTEM
ASSEMBLY WITH RH
HORIZONTAL TAILPIPE
STD
001-
009
001-
010
X
093-1XV
GOODYEAR KMAX S
315/80R22.5 18 PLY RADIAL
FRONT TIRES
STD
001-
009
001-
010
X
094-1XV
GOODYEAR KMAX D
315/80R22.5 18 PLY RADIAL
REAR TIRES
STD
X
100-350
ENGINE RATING 350HP
STD
X
101-2NB
DD8 7.7L 6 CYL DUAL STAGE
350 HP @ 2200 RPM, 2600 GOV
RPM, 1050 LB/FT @ 1200 RPM
STD
X
122-998
NO FUEL/WATER SEPARATOR
STD
X
138-998
NO BLOCK HEATER
STD
001-
009
X
188-096
ECONIC_SD BACK OF CAB
STATIONARY AIR INTAKE
SNORKEL
STD
X
204-150
50 GALLON/189 LITER
ALUMINUM FUEL TANK - LH
STD
X
239-001
STANDARD EXHAUST SYSTEM
LENGTH
STD
X
291-017
WIRE GROUND RETURN FOR
BATTERY CABLES WITH
ADDITIONAL FRAME GROUND
RETURN
STD
X
293-001
BATTERY SHUTOFF SWITCH AT
BATTERY BOX
STD
X
294-998
NO STOP/TAIL/BACKUP LIGHTS
STD
X
342-582
ALLISON 3000 RDS AUTOMATIC
TRANSMISSION WITH PTO
PROVISION
STD
X
361-998
NO REAR ENGINE PTO
STD
14
X
362-998
NO MAIN TRANSMISSION
MOUNTED PTO
STD
001-
009
001-
010
X
400-121
ECONIC_SD 18,000# SINGLE
FRONT AXLE
STD
001-
009
001-
010
X
420-293
ECONIC_SD 46,000# TANDEM
REAR AXLE
STD
X
421-073
5.85 REAR AXLE RATIO
STD
001-
009
001-
010
X
502-681
ECONIC_SD 22.5X9.00 STEEL
DISC FRONT WHEELS
STD
001-
009
001-
010
505-
681
X
505-681
ECONIC_SD 22.5X9.00 STEEL
DISC REAR WHEELS
STD
502-
681
X
514-047
315/80R22.5 18 PLY RADIAL
FRONT TIRES
STD
X
516-047
315/80R22.5 18 PLY RADIAL
REAR TIRES
STD
001-
009
001-
010
X
520-722
GOODYEAR KMAX S FRONT
TIRES
STD
001-
009
001-
010
X
521-723
GOODYEAR KMAX D REAR TIRES
STD
001-
009
001-
010
X
536-109
ECONIC_SD STEERING GEAR
STD
X
545-487
4875MM (192 INCH)
WHEELBASE
STD
X
552-033
1675MM (66 INCH) REAR FRAME
OVERHANG
STD
X
572-001
STANDARD REARMOST
CROSSMEMBER
STD
X
605-998
CHASSIS,MISC CUSTOM
REQUIREMENTS-NONE
STD
001-
009
001-
010
X
630-008
ECONIC_SD STANDARD REAR
SUSPENSION STABILIZER BAR
STD
001-
009
001-
010
001-009 001-010 003-002
15
X
651-025
ECONIC_SD LEFTTHAND
SWINGING CAB DOOR
STD
001-
009
001-
010
003-
001
X
653-031
ECONIC_SD RIGHTHAND
SWINGING CAB DOOR
STD
X
657-001
DOOR LOCKS AND IGNITION
SWITCH KEYED THE SAME
STD
001-
010
X
663-013
TINTED WINDSHIELD
STD
001-
009
X
663-013
TINTED WINDSHIELD
STD
X
678-003
LH AND RH INTERIOR GRAB
HANDLES
STD
X
689-998
NO AUXILIARY HVAC UNIT
STD
X
721-998
NO BACKUP ALARM
STD
X
727-998
NO AIR HORN
STD
X
736-126
DETROIT ASSURANCE
COLLISION WARNING, ADAPTIVE
CRUISE CONTROL AND ACTIVE
BRAKE ASSIST 3 WITH
ADJUSTABLE HEADWAY
CONTROL
STD
736-126
X
746-131
ECONIC_SD AM/FM/ RADIO
WITH USB AND AUXILIARY
INPUTS
STD
001-
009
001-
010
X
756-323
ECONIC_SD AIR SUSPENSION
DRIVER SEAT
STD
001-
009
001-
010
X
768-069
ECONIC_SD LEFT AND RIGHT
REAR WINDOW
STD
X
794-998
NO JACK OR WHEEL WRENCH
PROVISION
STD
X
813-1C8
DETROIT CONNECT PLATFORM
HARDWARE
STD
X
829-117
81 INCH BBC HIGH-ROOF CAB
STD
X
883-998
NO TRAILER HAND CONTROL
BRAKE VALVE
STD
X
888-998
NO DUMP VALVE/SWITCH FOR
AIR SUSPENSION
STD
X
963-998
NO UNDERCOAT
STD
X
980-8O9
CAB COLOR A: ARCTIC WHITE
STD
X
995-1A0
FREIGHTLINER SD VOCATIONAL
WARRANTY
STD
X
1U1-998
NO NAVIGATION SYSTEM
STD
X
33U-012
NO CUSTOMER DEFINED WIRING
FUNCTION
STD
X
49B-004
ELECTRONIC STABILITY
CONTROL
STD
16
X
73B-012
DETROIT ASSURANCE LANE
DEPARTURE WARNING SYSTEM
WITH ON/OFF DASH SWITCH
STD
X
73H-998
NO CAMERA/ VIDEO/ IMAGING
SYSTEM
STD
X
73K-002
DETROIT ASSURANCE SIDE
GUARD ASSIST
STD
X
8D1-103
3 YEARS DETROIT CONNECT
BASE PACKAGE (VIRTUAL
TECHNICIAN, REMOTE UPDATES,
DETROIT CONNECT PORTAL
ACCESS) DETROIT CONNECT
PLATFORM
STD
X
99C-017
2016 ONBOARD
DIAGNOSTICS/2010
EPA/CARB/FINAL GHG17
CONFIGURATION
STD
X
99D-011
2008 CARB EMISSION
CERTIFICATION - CLEAN IDLE
(INCLUDES 6X4 INCH LABEL ON
LOWER FORWARD CORNER OF
DRIVER DOOR)
STD
X
99Z-004
VEHICLE IS SUBJECT TO EPA
GHG14/GHG17, DOES NOT
HAVE REGULATORY VEHICLE
SPEED LIMITER (VSL) OR
AUTOMATIC ENGINE SHUTDOWN
(AES)
STD
X
A84-1SA
SANITATION BUSINESS
SEGMENT
STD
X
A85-001
REFUSE SERVICE
STD
X
AA1-002
TRUCK CONFIGURATION
STD
33U-
012
X
AA3-062
REFUSE, SIDE LOAD OR REAR
PACKER BODY - DOES NOT
UNLOAD IN A LANDFILL
STD
X
AA4-013
MOIST BULK COMMODITY
STD
X
AA5-002
TERRAIN/DUTY: 100% (ALL) OF
THE TIME, IN TRANSIT, IS SPENT
ON PAVED ROADS
STD
X
AA6-001
DOMICILED, USA 50 STATES
(INCLUDING CALIFORNIA AND
CARB OPT-IN STATES)
STD
X
AB1-008
MAXIMUM 8% EXPECTED GRADE
STD
X
AB5-001
SMOOTH CONCRETE OR
ASPHALT PAVEMENT - MOST
SEVERE IN-TRANSIT (BETWEEN
SITES) ROAD SURFACE
STD
17
Options
Options
Option
s
Must
Have
Included With
AA6-002
DOMICILED, USA
(EXCLUDING
CALIFORNIA AND
CARB OPT-IN
STATES)
OPT
AA6-003
DOMICILED,
CANADA (OTHER
THAN QUEBEC)
OPT
AA6-033
DOMICILED,
CANADA (QUEBEC)
OPT
AA6-047
DOMICILED AND
OPERATED ONLY IN
THE STATE OF
ALASKA, USA
OPT
A84-
1GM
GOVERNMENT
BUSINESS
SEGMENT
OPT
AA3-061
REFUSE, SIDE LOAD
OR REAR PACKER
BODY - UNLOADS IN
A LANDFILL
OPT
33U-012
AA5-006
TERRAIN/DUTY:
10% (SOME) OF THE
TIME, IN TRANSIT, IS
SPENT ON NON-
PAVED ROADS
OPT
AA5-007
TERRAIN/DUTY:
30% (LESS THAN A
THIRD) OF THE
TIME, IN TRANSIT, IS
SPENT ON NON-
PAVED ROADS
OPT
AB1-006
MAXIMUM 6%
EXPECTED GRADE
OPT
AB1-012
MAXIMUM 12%
EXPECTED GRADE
OPT
AB5-002
ROUGH,
MAINTAINED,
CONCRETE OR
ASPHALT
PAVEMENT - MOST
SEVERE IN-TRANSIT
(BETWEEN SITES)
ROAD SURFACE
OPT
AB5-003
MAINTAINED
GRAVEL OR
CRUSHED ROCK -
MOST SEVERE IN-
TRANSIT (BETWEEN
SITES) ROAD
SURFACE
OPT
18
AB5-006
MAINTAINED DIRT
OR SOFT SOIL -
MOST SEVERE IN-
TRANSIT (BETWEEN
SITES) ROAD
SURFACE
OPT
003-002
RH PRIMARY
STEERING
LOCATION
OPT
016-108
RH OUTBOARD MID-
CHASSIS MOUNTED
HORIZONTAL
AFTERTREATMENT
SYSTEM ASSEMBLY
WITH RH FRAME
MOUNTED
VERTICAL TAILPIPE
OPT
239-020
239-038
093-2CC
MICHELIN XZU-S2
315/80R22.5 20
PLY RADIAL FRONT
TIRES
OPT
001-009
001-010
400-122
502-681
514-064
122-134
ECONIC_SD FUEL
FILTER/WATER
SEPARATOR WITH
HEATED BOWL
OPT
001-009
001-010
138-056
ECONIC_SD 110V
BLOCK HEATER
OPT
001-009
001-010
1U1-006
ECONIC_SD TOP OF
DASH MOUNT
PROVISION FOR
MONITOR OR
CONTROL PANEL
OPT
001-009
001-010
204-154
80 GALLON/302
LITER ALUMINUM
FUEL TANK - LH
OPT
001-009
001-010
239-020
10 FOOT 00 INCH
(120 INCH+0/-5.9
INCH) EXHAUST
SYSTEM HEIGHT
OPT
016-108
239-038
11 FOOT 06 INCH
(138 INCH+0/-5.9
INCH) EXHAUST
SYSTEM HEIGHT
OPT
016-108
291-068
ECONIC_SD
POSITIVE AND
NEGATIVE BATTERY
CABLES EXTENDED
118 INCHES
OPT
001-009
001-010
19
293-078
ECONIC_SD
BATTERY SHUTOFF
SWITCH AT BATTERY
BOX AND DASH
MOUNTED POWER
TO BODY
DISCONNECT
SWITCH
OPT
001-009
001-010
294-074
INTEGRAL
STOP/TAIL/BACKU
P LIGHTS WITH 4
FEET ADDITIONAL
WIRE AT CHASSIS
END OF FRAME
OPT
001-009
001-010
342-583
ALLISON 3000 RDS
AUTOMATIC
TRANSMISSION
WITH PTO
PROVISION AND
OUTPUT RETARDER
OPT
001-009
001-010
342-617
ALLISON 3300 RDS
AUTOMATIC
TRANSMISSION
WITH PTO
PROVISION
OPT
001-009
001-010
342-618
ALLISON 3300 RDS
AUTOMATIC
TRANSMISSION
WITH PTO
PROVISION AND
OUTPUT RETARDER
OPT
001-009
001-010
361-014
REAR ENGINE PTO
MOUNTED 1
O'CLOCK WITH
1.107 RATIO AND
STANDARD FLANGE
D=100 W/ 6 HOLES;
VIBRATION DAMPER
PROVIDED BY ENG
MANUF
OPT
001-009
001-010
361-015
REAR ENGINE PTO
MOUNTED 2
O'CLOCK WITH
1.107 RATIO AND
ISO-7653D FLANGE
FOR DIRECT
HYDRAULIC PUMP
CONNECTION
OPT
001-009
001-010
362-826
ECONIC_SD
TRANSMISSION
PREP FOR
CUSTOMER
INSTALLED PARKER
872 PTO
OPT
001-009
001-010
20
400-122
ECONIC_SD
20,000# SINGLE
FRONT AXLE
OPT
001-010
502-681
514-064
421-074
6.82 REAR AXLE
RATIO
OPT
001-009
001-010
502-680
ECONIC_SD ALCOA
DURA BRIGHT EVO
22.5X9.00
ALUMINUM DISC
FRONT WHEELS
OPT
001-009
001-010
505-680
NOT AVAILABLE WITH 20K FRONT
AXLE
505-680
ECONIC_SD ALCOA
DURA BRIGHT EVO
22.5X9.00
ALUMINUM DISC
REAR WHEELS
OPT
001-009
001-010
502-680
514-064
315/80R22.5 20
PLY RADIAL FRONT
TIRES
OPT
001-009
001-010
400-122
520-585
MICHELIN XZU-S2
FRONT TIRES
OPT
001-009
001-010
400-122
536-108
ECONIC_SD
STEERING GEAR
WITH ASSIST
CYLINDER
OPT
001-009
001-010
400-122
545-517
5175MM (204
INCH) WHEELBASE
OPT
001-009
001-010
552-060
2475MM (97 INCH)
REAR FRAME
OVERHANG
OPT
001-009
001-010
572-077
ECONIC_SD
PRELIMINARY
SETUP OF END
CROSSMEMEBR
FOR TRAILER
COUPLING
OPT
001-009
001-010
605-120
ECONIC_SD FRAME
MOUNTED BODY
ATTACHMENT
FIXTURES
OPT
001-009
001-010
605-122
ECONIC_SD MID-
CHASSIS
HYDRAULIC PUMP
FRAME BRACKET
AND FRAME
MOUNTED BODY
ATTACHMENT
FIXTURES
OPT
001-009
001-010
630-007
ECONIC_SD
REINFORCED REAR
SUSPENSION
STABILIZER BAR
OPT
001-009
001-010
651-024
ECONIC_SD
LEFTHAND FOLDING
CAB DOOR
OPT
001-009
001-010
003-002
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